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RICO AUTO INDUSTRIES LIMITED
Investor Presentation
July 18
Investor Presentation Automotive Components & Assemblies July - - PowerPoint PPT Presentation
RICO AUTO INDUSTRIES LIMITED A world class integrated supplier of Investor Presentation Automotive Components & Assemblies July 18 Web: www.ricoauto.in Safe Harbor Statement All statements included or incorporated by reference in this
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RICO AUTO INDUSTRIES LIMITED
July 18
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All statements included or incorporated by reference in this presentation, other than statements or characterizations of historical fact, are forward-looking statements. These forward-looking statements are based on our current expectations, estimates and projections about our industry, management's beliefs and certain assumptions made by us. Although Rico Auto Industries Limited believes that the expectations reflected in such forward looking statements are reasonable, there can be no assurance that such expectations will prove to be correct. Any forward-looking statement speaks only as of the date on which such statement was made, and Rico Auto Industries Limited undertakes no obligation to update or revise any forward-looking statements, whether as a result of new information, future events
benefits may be derived from them.
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Key Business Strategies Core Values Milestones Key Management Geographical Presence Product Divisions & Segments Global Customers Joint Ventures & Subsidiaries After Market New Updates Facilities & Infrastructure New Business Won Financial Overview Awards & Recognition CSR 04 05 06 07 09 10 15 16 19 21 28 33 34 37 38
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from concept to completion stage
capabilities.
relationship with OEMs.
Preferred partner to OEMs
plants to the OEMs.
approach
Connectivity for
Strategically located plants
engineering critical products.
product & process innovation.
4 decades of Execution Experience
Extensive product portfolio :
Off Road Vehicles
Segments / Geography
De-risked Business Model
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ENTREPRENEURSHIP The power of persuing new challenges with speed, flexibility and ownership TEAMWORK The power of working together INTEGRITY The power of honesty and transparency COMMITMENT The power of responsibility, accountability and ownership EXCELLENCE The power of being the best
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R&D Center Started Added Customers – NISSAN, TATA, Perkins
2004-06
Technical Collaboration FCC Japan Commercial Production Started (1986) Aluminum Die Casting & Machining (Dharuhera) Focus – Hero Honda & Maruti Suzuki
1985-86
ISO 9000
International Market OEM Supplier – MEC Japan Ferrous Casting & Machining (Gurgaon) Focus – Maruti Suzuki
1990-92
QS 9000 TS 16949 ISO 14001 OHSAS 18001 FORD Q1 CAT SQEP-Bronze
Full Service Engineering Design Development Added Customers – FORD, Land Rover, Jaguar
2000-02
JV (50:50) FCC RICO (Clutch Assembly) Started Exports – GM, Eaton, Cummins
1994-96
Aluminium Die Casting & Machining (Gurgaon)
1999-00
Enhanced Ferrous and Aluminum Capacity Added Customers – GM, Caterpillar, Honeywell, Detroit Diesel, Volvo, Honda
2003-04
JV with MAGNA Powertrain (Oil Pump, Water Pump) JV with Jinfei China (Aluminum Alloy Wheels – 2 Wheelers) Added Customers – JATCO, Magna, Renault, BMW
2007-09 2010-14
Added new facilities - Plants At Bhiwadi, Sanand, & Haridwar Added Customers – Musashi, GKN, Toyota, VW, Kohler, Avtec . Added new facilities- Plants At Bawal, Pathredi & Chennai Added Customers – Bentley, PSA, Daimler, Kia, PunchPowertrain .
2015-18
IATF 16949 VDA 6.3 CAT SQEP-Silver
GM QSB
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Chairman, CEO & Managing Director
Arun Kapur
Joint Managing Director
Upasana Kapur
Non-executive director
Rakesh Kapur
non-executive director
Vinod Kumar Nagar
Independent Director
Rajeev Kapoor
Independent Director
Satish Sekhri
Independent Director
Independent Director
Amarjit Chopra
Independent Director
Kanwal Monga
Independent Director
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8
Management Advisor
Financial Advisor
Company Secretary
Company Secretary
Surendra Singh
President & COO
Rakesh Sharma
Chief Financial Officer Finance
Vice President Operations
Vice President
(Chief Technical Officer)
Vice President
Operations
Sandeep Rajpal
Vice President
Marketing
Abhishek Kulshrestha
Vice President (Procurement,
Vendor Devp. & After Market.)
Vice President
Operations
Sanjay Sharma
Chief General Manager (Corporate Quality Head)
Neelam Dhaka
General Manager (Corporate Human Resources)
Subodh Mal
Associate Vice President (Foundry & Tool Room)
Rajiv Kumar
Associate Vice President ( R & D / Engineering )
Advisory Committee
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15 Acres 27 Acres
GURGAON
(Corporate, R&D, Tool Manufacturing, Ferrous Casting, Al. HPDC, Machining) 2 Acres
HARIDWAR (Al. HPDC, Machining)
12 Acres
CHENNAI (Al. HPDC, Machining) BHIWADI / PATHREDI (Machining)
12 Acres 5.5 Acres
SANAND (Al. HPDC, Machining) BAWAL (Al. HPDC, Machining) DHARUHERA (Al. HPDC, Machining)
5 Acres 5 Acres
MANESAR (Al. GDC, Machining)
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Engine Transmission Chassis Electric
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Domestic 73% Exports 27%
Domestic Exports
Ferrous 29%
Aluminum Ferrous
Aluminium 71%
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Engine Block (Renault, Tata, Kia ) Case Chain/ Case Timing (Honda, Renault, Suzuki) Oil Pan (Suzuki, Honda, GM, Tata, PSA, Kohler) Bearing Cap (Renault, Nissan, Cummins) Exhaust Manifold (Renault, Nissan, Suzuki) Turbo Outlet (Renault) EGR Pipe (Renault)
Head (Suzuki, GM) Balancer Shaft (GM) Cam Cap Support / Ladder Frame (Renault, Suzuki) Engine & Support Brackets (Suzuki, Renault, VW, Volvo, Toyota ) Turbine/ Center Hsg (Nissan, Tata, GM, Suzuki, Fiat, Honda, Ford, Hyundai)
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Transmission Case (Eaton, Renault, Suzuki, Tata ) Shifter Forks (Suzuki) Differential Case & Housing (BMW, GKN, Suzuki, Ford, Honda) Clutch / Mechanical Housing (Renault, PSA ) Front Diff Housing (Tata, Renault) Ground Sleeve & Shaft (Allison ) Retainer Bearing Support (Jatco, PunchPowertrain)
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Clutch Assembly Front & Rear Hubs Engine Cover Alloy Wheels Front & Rear Brake Panel Assy Crank Cases Grips
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Four Wheelers System Supplier Two Wheelers
15
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Year FY 15-16 FY 16-17 FY 17-18 Oil & Water Pump Assy
( Nos in Mn)
1.21 1.46 1.55
Turnover (INR Cr)
68 87 94
Oil Pump Water Pump (Automotive Engines) (India & Europe)
50% : 50%
Clients:
16
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Year FY 15-16 FY 16-17 FY 17-18 Alloy Wheels
( nos. in Mn )
0.85 0.96 1.12
Turnover ( INR Cr )
79 84 114
Aluminum Alloy Wheels (Two Wheelers)
93.49% : 6.51%
Client :
Capacity Expansion Plan 3 Mn : Dec 18 4 Mn : July 19
17
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Client :
AAN Engineering Industries Ltd.
Year FY 15-16 FY 16-17 FY 17-18 Turnover (INR CR) 0.3 3.7 4.1
– 2500 Cr program value spread over for 10 years
– 3500 Cr program value spread over for 10 years
18
OF Muradnagar OF Khamaria Prototype Tool Factory ECIL
Arms Licence for the Manufacturing of Ammunition
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Year FY 17-18 Turnover (INR CR)
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Mandatory : 1 Apr 2019 for 2W Rico SOP: Oct’ 18 Co-Development with Hero R&D Safety Sub-System Capacity: 13000 / day Automated Assembly Line New BSVI Clutch Development Concept to Production Rico SOP : Sept’ 18 New CFD developed under validation New paper based CFD for higher CC also under development by Jul’ 19 Massive growth in 2W JV under advanced stages of negotiation with Taiwanese Technology leader SOP : Oct’ 19
Clutch Continuous Variable Transmission (CVT) Combined Braking System (CBS)
21
Web: www.ricoauto.in Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec 2017 2018 2019 2020 2021 2022
Productivity Improvement 25% Reduction in Equipment Failure 50% Reduction in Product Defects 10% Reduction in manufacturing Cost 25% Reduction in Maintenance Cost 50% Reduction in Product Inventory 10%
Month Year
TPM Declaration TPM Education & Training manager Model Machine Manager Model Machine Implementation 1S and 2S Complete Plant
TPM Kick off
TPM Implementation across plant – 8 Pillar (1,2,3,4,5,6,7,8)* …Continue for Strong Commitment Award Sustenance of Manager Model Line Apply for strong commitment Awards Strong Commitment Awards TPM Implementation across plant – 8 Pillar (1,2,3,4,5,6,7,8)* …Continue… for Cll Significant Achievement Award Cll Significant Achievement Award Apply for Significant Achievement Award TPM Implementation across plant – 8 Pillar (1,2,3,4,5,6,7,8)* …Continue… for Health Check up Audit Health Check up Audit
Apply For JIPM Award
Per Audit by JIPM
TPM Results & Award Recognition
Final Audit by JIPM for Award
22 Final Audit by JIPM for Award
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Program Value
441 Cr
Program Value
425 Cr
Program Value
180 Cr
Program Value
37 Cr
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Program Value INR 950 Cr Program Value INR 115 Cr Program Value INR 40 Cr
24
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Program Value: INR 1200 Cr
25
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to Bawal & Chennai
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Over 110 High Pressure Die Casting Machines (upto 2700 Tns Locking Force)
Largest High Pressure Die Casting Capacity in India including GDC & LPDC.
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4 Molding Lines - 2 DISA & 2 Horizontal (SINTO & DISA) Vertical Size ( 650 * 535 * 130~330) & Horizontal Size ( 610 * 510 * 200+200) Material: Gray (FC), Ductile (FCD), SiMo, SiMo Chrome
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Over 2000 Machines (CNCs & SPMs) One of the Largest Machining Facility in India Over 50% of Our Product Range is with Assemblies
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Manufacture over 250 Dies & Patterns and 800 Die Inserts Annually
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Web: www.ricoauto.in 29% 71%
In INR In INR
33
Annual Value – 818 Cr
FY 19
295 Cr
Iron
125 Cr
Aluminum
693 Cr
Old Customer
590 Cr
New Customer
228 Cr
FY 18
523 Cr
Program 4200 Cr
FY 18
2650 Cr
Iron
600 Cr
Aluminum
3600 Cr
FY 19
1550 Cr
Old Customer
3000 Cr
New Customer
1200 Cr 36% 64% 37% 63% 14% 86%
15% 85%
28% 72%
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Rico Auto Industries Limited Rico Auto Industries (UK) Limited [100% Subsidiary] Rico Auto Industries Inc., USA [100% Subsidiary] Rico Investments Limited [96.88% Subsidiary] Rico Aluminium and Ferrous Auto Components Limited [100% Subsidiary] Rasa Autocom Limited [100% Subsidiary] Rico Jinfei Wheels Limited [93.49% Subsidiary] AAN Engineering Industries Limited [100% Subsidiary] Magna Rico Powertrain Pvt. Limited [50% Joint Venture]
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