WATER BASED INKS Opaque, semi-opaque and transparent KIIAN GROUP - - PowerPoint PPT Presentation
WATER BASED INKS Opaque, semi-opaque and transparent KIIAN GROUP - - PowerPoint PPT Presentation
WATER BASED INKS Opaque, semi-opaque and transparent KIIAN GROUP VISION KIIAN SCREEN Kiian is a leading international supplier of high quality, sustainable specialty products that We are developing the future of textile printing by drawing
KIIAN GROUP
KIIAN SCREEN We are developing the future of textile printing by drawing upon our experience and expertise in textile ink production. We will do this by creating an excellent range of innovative products that provide our customers with high quality inks that are produced efficiently and sustainably. We constantly evolve our business, our people and our products to continually meet the changing needs, demands and opportunities of the global textile print community. KIIAN INDUSTRIAL The new challenge. Kiian's leadership in print innovation enables us to transfer our products and expertise into new industrial markets. We do this by responding to the changing needs of the manufacturing industry and producing inks that are used within the industrial process. KIIAN DIGITAL We are a global leader in specialist water based digital
- printing. We have achieved this status through a
commitment to innovation, developing high quality and reliable products. We have gained the confidence of the market and we sustain our relationships by providing a wide range of products delivered through an expert sales
- network. We always seek to develop new areas of
specialisation that will create added value for all of our partner VISION Kiian is a leading international supplier of high quality, sustainable specialty products that provides unique printing solutions for the textile and industrial markets. MISSION Our mission is to grow Kiian group profitably, efficiently and ethically, by satisfying customer needs and maximizing value for all Stakeholders: People, Partners and Shareholders INTERNATIONAL We see our future as a market leading, globally connected business: we "Think global, but Act local". We celebrate the diversity of our markets, providing specialized products whilst respecting established traditions. We deliver customized solutions that meet the specific needs of the market and our customers. INNOVATION We are charting a course which focuses upon innovation to create value and maximize
- Investment. We do this in order to increase performance and profitability by using our
talent and our desire to progress with an open mind that seizes every opportunity. UNIQUENESS It is what makes us different or simply “better”. Uniqueness according to Kiian is:
- The ability to generate results creating value
- The willingness to listen and understand
- The search for solutions, sometimes unconventional
- The confidence to act with immediacy to support our customers
- The feeling we create with our partners to connect and share experience
- The cooperation we establish with our networks: customers and suppliers
- The relationship built over time
- The ethical approach applied in our business model
- Our wide portfolio based on tradition, technical know-how and specialization
INDEX
WHY PRINTING WITH WATER BASED INKS SELECTION OF THE MOST APPROPRIATE INK PRINTABLE SUBSTRATES POSSIBLE EFFECTS WITH WATER BASED INKS HOW TO ACHIEVE SOME EFFECTS
WATER BASED INKS
WHY PRINTING WITH WATER BASED INKS 1
Because they allow to achive prints which comply with the most severe restrictions in terms
- f ecology and safety
for the users Because they allow to achieve prints with different kinds
- f touch
2
Because they allow to print with a simple equipment
3
Because they allow to print also
- n substrates
sensitive to high temperatures
4
WATER BASED INKS
WATER BASED INKS
SELECTION OF THE MOST APPROPRIATE INK
LIGHT SUBSTRATE: DARK SUBSTRATE:
OPAQUE SEMI-OPAQUE TRANSPARENT OPAQUE BACKGROUND WHITE+ SEMI-OPAQUE BACKGROUND WHITE + TRANSPARENT DISCHARGE PRINTING
WATER BASED INKS
Water-based inks are suitable for a wide range of fabrics and jersey, either natural
- r synthetic
Water-based inks allow to achieve good quality prints even on substrates which do not resist normal polymerization conditions
PRINTABLE SUBSTRATES
WATER BASED INKS
POSSIBLE EFFECTS WITH WATER-BASED INKS
PRINT ON LIGHT SUBSTRATES PRINT ON DARK SUBSTRATES OPAQUE INKS PRINT ON DARK SUBSTRATES DISCHARGE PRINTING DEVORE’ PRINT GLITTER PRINT PUFF EFFECT PRINT PRINT ON ELASTIC SUBSTRATES SUEDE EFFECT PRINT MYTEX EFFECT PRINT FLOCK EFFECT PRINT
1 2 3 4 5 6 7 8 9 10
WATER BASED INKS
Pay specific attention to the resistance of the substrate to be printed to the high temperatures Some water-based inks require high temperature to anchor to the fabric (150°C) These conditions, in some cases, can yellow some kinds of light fabrics To avoid the problem, it is enough to adequately change oven times and temperatures
HOW TO ACHIEVE SOME EFFECTS
PRINTING ON LIGHT SUBSTRATES
1
READY TO USE BASES:
WATER BASED INKS
HOW TO ACHIEVE SOME EFFECTS
PRINTING ON LIGHT SUBSTRATES
1
BASES TO BE PIGMENT:
TEXILAC POLIMER 2000 TEXILAC APS TRASPARENTE + CATALYST APS N TEXILAC APS TRASPARENTE TEXILAC HT 2R ECOTEX CONCENTRATO AQUA SERIES
COOL CURING: COOL CURING: OVEN CURING:
TEXILAC AIRTEX
CLASSIFICATION
WATER BASED INKS
A good opacity on dark substrates can be achieved by printing opaque water-based inks The best results concerning opacity are achieved by using water-based ink for discharge printing
HOW TO ACHIEVE SOME EFFECTS
PRINTING ON DARK SUBSTRATES Opaque inks
2
OVEN CURING: READY TO USE BASES:
WATER BASED INKS
HOW TO ACHIEVE SOME EFFECTS
PRINTING ON DARK SUBSTRATES Opaque inks
2
BASES TO BE PIGMENTED:
TEXILAC MONO AF BASE BB 95 MNK 22 TEXILAC E-LF AQUA SERIES
COOL CURING: COOL CURING: OVEN CURING:
TEXILAC MONO AF
CLASSIFICATION
TEXILAC PO TEXILAC PO-E AQUA COLOURS
WATER BASED INKS
HOW TO ACHIEVE SOME EFFECTS
PRINTING ON DARK SUBSTRATES Discharge printing
3
It is realized on dyed fabrics (usually in dark tones) In the printed areas the pigment
- f the dyeing (background) is
destroyed through specific reducing agents, thus leaving white areas which can be coloured if, in the paste, in addition to the reducing agent, there is a pigment.
Discharge printing is selected to get small designs with well-defined
- utlines and which are very opaque
- n dark backgrounds. To get a
perfect printing it is essential to select both pigments for the backgrounds dyeing (wich must be corrodible), and pigments used in the printing base (which must be fast to the corrosive agent).
Pay specific attention when printing black or navy blue backgrounds because it is impossible to verify the register of the printed colours: every mistake will be clear only after polimerization.
WATER BASED INKS PRINTING ON DARK SUBSTRATES Discharge printing
3
TEXILAC CORRODENTE PM TEXILAC CORRODENTE PM TEXILAC CORRODENTE FF TEXILAC CORRODENTE LF
HOW TO ACHIEVE SOME EFFECTS
BASES
TEXILAC DISCHARGE LB TEXILAC DISCHARGE WHITE TEXILAC DISCHARGE FF TEXILAC DISCHARGE LF
ACTIVATORS
CLASSIFICATION
WATER BASED INKS
The elasticity of the prints can be achieved only after polymerization. The polymerization has two functions: let the ink anchor to the substrate and make it elastic. Not all water-based inks are ideal for printing elastic substrates; they must be carefully selected according to the fabric to be printed.
HOW TO ACHIEVE SOME EFFECTS
PRINTING ON ELASTIC SUBSTRATES
4
WATER BASED INKS PRINTING ON ELASTIC SUBSTRATES
4
READY TO USE BASES:
HOW TO ACHIEVE SOME EFFECTS
BASES TO BE PIGMENTED:
TEXILAC E-LF SERIE AQUA
OVEN CURING:
TEXILAC PO-E AQUA COLOURS
CLASSIFICATION
OVEN CURING:
WATER BASED INKS
HOW TO ACHIEVE SOME EFFECTS
DEVORE’ PRINTING
5
Fabrics must be specific studied for this kind of printing; indeed the fibre which is eliminated must be at least 50-60% of the fabric in order to have clear effects. The residual fibre must be both in weave and in warp, in order to achieve an adequate stability where the devoré
printing has been done.
The Devoré printing is realized on blended polyester/cellulose fabrics; more rarely on fabrics with other compositions like: Polyamide/Viscose – Silk/Viscose – Wool/Viscose The ink during the polymerization at [140-170]°C burns the cellulose fibres, creating lacy designs in transparency.
TEXILAC DEVORE’ ATTIVATORE
HOW TO ACHIEVE SOME EFFECTS
BASES
TEXILAC DEVORE’
ACTIVATORS
CLASSIFICATION
WATER BASED INKS DEVORE’ PRINTING
5
WATER BASED INKS
You can get puff effect prints by using water-based inks. The result can be achieved by printing specific bases wich must be polymerized [160°C - 3 minutes].
HOW TO ACHIEVE SOME EFFECTS
PUFF EFFECT PRINTING
6
BASES
M A I N F E A T U R E S
PIGMENTS WATER-BASED INK
TEXILAC COLORANTI OR ECOTEX P PIGMENTI
SOFT TOUCH ECO FRIENDLY
HOW TO ACHIEVE SOME EFFECTS
TEXILAC UP TRASPARENTE AQUA PUFF
WATER BASED INKS PUFF EFFECT PRINTING
6
+
Texilac up trasparente and Aqua puff can be mixed with elastic inks, as Aqua trasparente and Texilac E-LF, in
- rder to increase elasticity and
fastness of the prints.
WATER BASED INKS
Glitter effects can be achieved by using transparent inks mixed or “sprinkled” with Glitter: polyester colored “powders” of different sizes (fineness). For the screen printing application (in mixture) the screen mesh has to be selected in relation to the glitter size.
HOW TO SCHIEVE SOME EFFECTS
GLITTER PRINTING
7
MIXTURE SPRINKLING
7
WATER BASED INKS GLITTER PRINTING
APPLICATIVE METHOD – MIXTURE
TRANSPARENT INKS
GLITTERS
+
7
WATER BASED INKS GLITTER PRINTING
APPLICATIVE METHOD – MIXTURE
INK
M A I N F E A T U R E S
WATER-BASED INKS
GOOD WASHING RESISTENCE ECO FRIENDLY SOFT TOUCH TEXILAC TRASPARENTE x GLITTER AQUA BINDER PG FITOPRINT TRASPARENTE
7
WATER BASED INKS GLITTER PRINTING
APPLICATIVE METHOD - SPRINKLING
TEXILAC TRASPARENTE LUCIDO
GLITTERS
Sprinkling
HIGH THICKNESS PRINTING
ON STILL WET INK
7
WATER BASED INKS GLITTER PRINTING
FINENESS TYPE 015 025 040 060
SPRINKLING
MESH 56 40 Galvanic Galvanic Th./cm FINENESS TYPE 34 24 15 9 001 002 004 008 385 µm 635 µm 1 mm 1,5 mm 50 µm 75 µm 150 µm 230 µm
APPLICATIVE METHODS
MIXING
Chart for the selection of the best mesh
WATER BASED INKS
Prints with a Suede Effect can be achieved by printing the specific base, Texilac Neoprene, mixed with coloured pigments (Texilac coloranti or Ecotex P pigmenti) and then polymerizing at high temperature [160°C, 3 minutes]. The same effect can be achieved by printing with specific plastisol and silicone inks (see the product portfolio of Texiplast and Special Effects)
HOW TO ACHIEVE SOME EFFECTS
SUEDE EFFECT PRINT
8
WATER BASED PIGMENTS
ECOTEX P PIGMENTI TEXILAC COLORANTI
SUEDE BASE
TEXILAC NEOPRENE
HOW TO ACHIEVE SOME EFFECTS
+
WATER BASED INKS SUEDE EFFECT PRINT
8
HOW TO ACHIEVE SOME EFFECTS
APPLICATION Transfer can be done by means of a heat press or a calender (standard
transfer conditions: 150° - 12 seconds).
After cooling, the transparent film can be peeled off; in the areas printed with the thermo-adhesive the coloured design will appear. WHAT IS MYTEX To obtain the Mytex effect a thermo-adhesive is first printed and dried in a warm air oven, then the coloured polyester film (Mytex) is applied onto the fabric through a heat transfer process.
WATER BASED INKS MYTEX EFFECT PRINT
9
WATER BASED INKS MYTEX EFFECT PRINT
9
ADHESIVES
M A I N F E A T U R E S
WATER-BASED INKS
FASTNESS ELASTICITY TEXIFLOCK ST TEXIFLOCK E-FF
HOW TO ACHIEVE SOME EFFECTS
HOW TO ACHIEVE SOME EFFECTS
APPLICATION
To obtain this effect a water-based thermo-adhesive is first printed and dried in a warm air
- ven. Afterwards, the Flock paper is
applied, by means of a heat press or a calender, onto the fabric at 170°C for 20
- seconds. After cooling, the film can be
peeled off; the coloured flock which remains on the fabric creates designs in the area printed with the thermo-adhesive
WHAT IS FLOCK PAPER A polyester film which supports the coloured flock
WATER BASED INKS FLOCK EFFECT PRINT 10
WATER BASED INKS FLOCK EFFECT PRINT
ADHESIVES
M A I N F E A T U R E S
WATER-BASED INKS
FASTNESS ELASTICITY TEXIFLOCK ST TEXIFLOCK E-FF
HOW TO ACHIEVE SOME EFFECTS
10
KIIAN S.p.A. Via A. De Gasperi, 1 - 22070 Luisago (CO), Italy
- Ph. +39 031 9090111 Fax +39 031 920505
www.kiian.com KIIAN S.p.A. Via Zamenhof, 12 - 36100 Vicenza, Italy
- Ph. +39 0444 914382 - Fax +39 0444 918196
KIIAN S.p.A Via Sacco e Vanzetti, 4 - 60131 Ancona, Italy
- Ph. +39 071 2861610 - Fax +39 071 2861833
KIIAN MANOUKIAN Shangai Co., Ltd. Building A12, No.5399, Waiqingsong Road Qingpu I.Z. - 201700 Shanghai, China
- Ph. +86 21 69211223 - 69211286
Fax +86 21 69211225 KIIAN Inks Ibérica S.L. Can Coll, 15 - naves 22-23 - 08185 Lliçá de Vall Barcelona, Spain -
- Ph. +34 93 8439217 - Fax +34 93 8439127
Kiian USA, Inc. 106 Industrial Park Drive 37379 Soddy Daisy - Hamilton,Tennessee
- Ph. (423) 486-9376 - Fax (423) 486-9387
Contact Office Egitim Mah. , Acikgoz Sok. Ogun Is Merkezi No. 2 Kat 2 D:8, 34722 Hasanpasa - Kadikoy, ISTANBUL
- Ph. 0216 - 3383016 - Fax 0216 3383089
BE NATURAL, BE FREE! Every two seconds a forest area - sizing a football field - is destroyed! We believe in developing a Sustainable Chemistry as we believe that the respect for the environment is part of our responsibility. With a few simple, everyday’ efforts you can help us to reduce pollution, consume less energy and water and produce less waste:
- Download our brochures from our website
- Spread the information to your customers through internet and @mail
- Print brochures only if really necessary choosing Recycled Paper
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