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Utilizing biotrickling filters to reduce water consumption at - - PowerPoint PPT Presentation

Utilizing biotrickling filters to reduce water consumption at fermentation and dryer stacks in ethanol plants Ashraf Aly Hassan, Ph.D., P. E. Civil Engineering Funding Amount: $20,000 USGS - Cost Share: $40,065 Funding Period: 03/01/2017 -


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Nebraska Water Center Advisory Board

Utilizing biotrickling filters to reduce water consumption at fermentation and dryer stacks in ethanol plants

Ashraf Aly Hassan, Ph.D., P. E.

Civil Engineering Funding Amount: $20,000 USGS - Cost Share: $40,065 Funding Period: 03/01/2017 - 02/28/2018

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Nebraska Water Center Advisory Board

  • Examine the potential biodegradation of the major hazardous air pollutants constituents

individually in a biotrickling filter

  • Compare the impact of elevated temperature and room temperature on the removal of

hazardous air pollutants

  • Evaluate the removal efficiency of representative hazardous air pollutant mixtures in

the biotrickling filter

  • Demonstrate biotrickling filter as a viable alternative to water scrubbers

Project Goal & Objective

Minimize water and energy utilization as part of emissions control at ethanol plant by studying the feasibility of biotrickling filters as a green biological alternative.

BTF utilization has the potential of water quantity reduction to 1/20 of that of the scrubber.

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Nebraska Water Center Advisory Board

Projects tasks

# Inlet conc., ppmv Temp. BTF Acetaldehyde Formaldehyde Ethanol I A 5

  • 20 oC

A B 10

  • C

20

  • D

30

  • E

5

  • 50 oC

B F 10

  • G

20

  • H

30

  • II

A

  • 5
  • 20 oC

A B

  • 10
  • C
  • 20
  • D
  • 30
  • E
  • 5
  • 50 oC

B F

  • 10
  • G
  • 20
  • H
  • 30
  • III

A 20 20 10 20 oC A B 20 20 20 C 20 20 40 D 20 20 80 E 20 20 10 50 oC B F 20 20 20 G 20 20 40 H 20 20 80

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Nebraska Water Center Advisory Board

  • Masters student hired
  • All parts purchased
  • System buildup: In Progress

Project Progress

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Nebraska Water Center Advisory Board

  • Aly Hassan, A. “Towards more greener ethanol industry: Replacing

scrubbers with biotrickling filters”, presented at the 2017 AEESP Research and Education Conference, held in Ann Arbor, MI, June 20- 22, 2017.

  • Ethanol Board: Emerging Issues Forum, will be held in La Vista, NE,

April 2018

  • Odors and Air Pollutants 2018 Conference: will be help in Portland,

OR, March 25 – 28, 2018

  • AWMA 111th Annual Conference: will be held in Hartland, CT, June

25-28, 2018

Conference Presentation

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Nebraska Water Center Advisory Board

Next Research Steps

  • The biodegradation of these compounds will need to be optimized in order to

achieve practical EBRT.

  • Pilot study, where actual emissions will be evaluated.
  • Mixed with numerous compounds
  • Fluctuating concentrations.

Future funding targets

  • Partnership with ethanol industry (Ethanol Board)
  • Grant Opportunities for Academic Liaison with Industry proposal to NSF:
  • CBET – Environmental Sustainability à October 2018
  • DOE

Future Funding Plans

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Nebraska Water Center Advisory Board

Questions and Discussion