URB GROUP G E N E R A L P R E S E N T A T I O N URB Group - - - PowerPoint PPT Presentation
URB GROUP G E N E R A L P R E S E N T A T I O N URB Group - Rulmenti S.A. 320, Republicii Street, Zip code 731108 Barlad Romania tel: +40235412120 fax: +40235-30.82.00 info@urb.ro - www.urbgroup.com Who we are: History & Facilities &
G E N E R A L P R E S E N T A T I O N
URB Group - Rulmenti S.A. 320, Republicii Street, Zip code 731108 Barlad Romania tel: +40235412120 fax: +40235-30.82.00 info@urb.ro - www.urbgroup.com
01 Who we are: History & Facilities & Sales Info 02 Design Capabilities & Applications 03 Manufacturing Processes & Controls 04 Quality Control & Certificates 05
WHO WE ARE
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Barlad Factory started production
1953
The Forging technology from Haterbur and Wagner Germany was applied successfully
1973
Modernization of turning and grinding workshops
1975 – 1982
Continuous modernization of various machinery and equipment
1992 – 1996
Finalization of privatization process
2000
A period of big investments in machine technologies
2001 – 2005
Founding Anadolu Rulman factory (ART) in Turkey
2006
Acquisition of MGM factory in Hungary
2007
Starting the building of India factory
2011
Continued investment
2018
PLANTS
RULMENTI S.A. (Romania)
BEARING TYPES SIZE RANGE (MM) Radial Ball Bearings 150 ≤ d ≤ 400 300 ≤ D ≤ 600 Thrust Bearings 10 ≤ d ≤ 320 24 ≤ D ≤ 420 Cylindrical Roller Bearings 15 ≤ d ≤ 750 30 ≤ D ≤ 910 Spherical Roller Bearings 40 ≤ d ≤ 450 80 ≤ D ≤ 650 Established in 1953 Total Area: 1.300.000 m² Covered Area: 400.000 m²
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PLANTS
Anadolu Rulman (Turkey)
BEARING TYPES SIZE RANGE (MM) Single Row Deep Groove Ball Bearings 10 ≤ d ≤ 250 50 ≤ D ≤ 300 Tapered Roller Bearings 10 ≤ d ≤ 160 100 ≤ D ≤ 250 Induction Coated Shaft 8 ≤ d ≤ 70 Established in 2005 Total Area: 125.000 m² Covered Area: 10.000 m²
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PLANTS
MGM (Hungary)
BEARING TYPES SIZE RANGE (MM) Single Row Tapered Roller Bearings 30 < = d < = 160 50 < = D < = 300 Paired or Double Row Tapered Roller Bearings 55 < = d < = 90 100 < = D < = 160 Established in 1950 Total Area: 64.000 m² Covered Area: 40.000 m²
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BEARING TYPES SIZE RANGE (MM) Single Row Tapered Roller Bearings 50 ≤ d ≤ 160 100 ≤ D ≤ 300 Paired or Double Row Tapered Roller Bearings 50 ≤ d ≤ 160 100 ≤ D ≤ 300 Single Row Deep Groove Ball Bearings 50 ≤ d ≤ 130 100 ≤ D ≤ 200
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PLANTS
URB Group - Organization
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Germany Hungary Romania Turkey India Sales Office Manufacturing Plant Warehouse America
SALES - Regions
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SALES - Product Types
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AXIAL, 2% CYLINDRICAL, 33% SPHERICAL, 42% RADIAL, 2% OTHER COMPONENTS, 5% TURNING COMPONENTS, 16%
TURKISH Railways ROMANIAN Railways POLISH Railways BULGARIAN Railways GREEK Railways VIETNAMESE Railways
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MAIN CUSTOMERS - RAILWAY
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REFERENCES
COMPUTER AIDED DESIGN PROENGINEER - URB SOFTWARE
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COMPUTER AIDED ANALYSIS ANSYS - URB SOFTWARE
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Dedicated R&D Team Cooperation with Technical University More Accurate Analysis
ENGINEERING SOLUTIONS
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Drilled rollers Higher load capacity
Shape and Geometry Changes in construction
Rollers with logarithmic profile Optimized raceway surfaces
ENGINEERING SOLUTIONS
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New cage types
Product Developments
Combined Bearings Special Bearings
ENGINEERING SOLUTIONS
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Product Developments
Double Row Spherical Roller Bearings with Rubber Seals
ENGINEERING SOLUTIONS
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Product Developments
Ceramic Ball Bearings
Low friction Corrosion resistance Reduced weight Higher speed Reduced need for lubrication
ENGINEERING SOLUTIONS
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Product Developments * Our dedicated R&D team can provide specially designed products with application and service engineering on non-standard applications
D B B1 d D1 E rs rs d1
F D B rs
F
s
r rs C B d D
Applications
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OIL INDUSTRY
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Applications
rs B B d D F rs rs
RAILWAYS
WIND ENERGY small and medium sizes
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Applications
METALLURGY
F
s
r rs C B d D
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Applications
AGRICULTURE, MINING, CEMENT, METALS, TRUCKS, CRANES
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Applications
ELEVATORS, ROPE SHEAVES
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Applications
Ovako - Sweden
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MAIN STEEL SUPPLIERS
Deutsche Edelstahlwerke - Germany Kobe Steel – Japan Sanyo – Japan Moravia Steel – Czech BMZ– Belarus OEMK – Russia
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Storage
technical requirements by customer
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Incoming Inspection
analysis:
Vickers)
(carbides network, carbides streaks, martensitic structure, decarburized layers)
composition, % of elements in used steel)
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equipment's:
Annealing equipment:
hardness, microstructure and surface checking
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equipment:
raceways, recess, radius)
profile deviation, parallelism, conicity, raceway deviations)
defects, roughness)
Quenching and tempering equipment’s:
Residual austenite, hardness checking
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equipment’s:
machines
angles, raceways, recess, radius)
profile deviation, parallelism, conicity, raceway deviations)
defects, roughness)
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Presses
defects)
and Tempering)
equipment's
µm
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produced through injection at the Tooling Dept.
(deep-drawing, cutting)
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railway industry
inspection
demagnetizing and washing
checking
conservative for18 months guarantee
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114 auxiliary machines
(bending, shocking, rolling, welding)
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Quality & Measurement Laboratories
s
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3D Testing in Quality & Measurement Laboratories
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Bearing Life Time Testing Lab
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Dynamic Bearing Testing Rig
up to Ø500 mm outer diameter
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Packaging
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CERTIFICATES OF THE INTEGRATED MANAGEMENT SYSTEM
Certification QMC- ISO 9001 : 2015 / TUV SUD
certificate Registration No.: 12 100 52718 TMS from 30.07.2018 Certificate validity: 29.07.2021
Certification QMC – IATF 16949 : 2016 / TUV SUD
certificate Registration No.: 12 111 52718 TMS from 30.07.2018/ IATF Certificate No.:0320483 Certificate validity: 29.07.2021
Certification ISO/TS 22163:2017 / LLOYD’S REGISTER
certificate –Register -No.: BUC6018759 from 03.10.2018, valid from 30.07.2018 Certificate validity: 15.12.2021
Certification EMS – ISO 14001:2015/ LLOYD’S REGISTER
certificate No.:10130908 from original approval 22.09.2011; current certificate: 12.09.2018 Certificate validity: 21.09.2020
Certification OH&SMS – OHSAS 18001:2007/ LLOYD’S REGISTER
certificate No.:10033327 from original approval 29.09.2011;current certificate:29.09.2017 Certificate validity: 28.09.2020
F O R Y O U R A T T E N T I O N