Trencher Improvements Critical Design Review Corp 10 Fall 2010 - - PowerPoint PPT Presentation

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Trencher Improvements Critical Design Review Corp 10 Fall 2010 - - PowerPoint PPT Presentation

USDA Subsurface Banding Implement Soil Trencher Improvements Critical Design Review Corp 10 Fall 2010 Christina Locklear Alex Peterson Alex Scammell Patrick Smyth Matt Turberville Outline Mission Objective Architectural Design


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SLIDE 1

USDA Subsurface Banding Implement Soil Trencher Improvements

Critical Design Review Corp 10 – Fall 2010

Christina Locklear Alex Peterson Alex Scammell Patrick Smyth Matt Turberville

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SLIDE 2

Outline

  • Mission Objective
  • Architectural Design
  • Bill of Materials
  • Comprehensive Analysis
  • Questions
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SLIDE 3

“The Trencher”

Direction of travel

Way, Thomas et al. “Applicator System and Method for the Agricultural Distribution of Biodegradable and Non-Biodegradable Materials.” Patent 7,721,662 B2. 25 May 2010

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Mission Objective

  • Litter Application Component:

“To improve or redesign the walls of the poultry litter implement so that litter can be more effectively distributed to the soil, mitigating the clogging that currently occurs during normal operation”

  • Dirt Recovery Component

“To improve or replace the current press-wheel system used

  • n the implement for dirt recovery so that the extricated

soil is more effectively replaced over the deposited litter band”

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SLIDE 5

Architectural Design

  • Final Concept
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SLIDE 6

Architectural Design

  • Trencher Wall
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SLIDE 7

Architectural Design

  • Soil Recovery Device
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SLIDE 8

Bill of Materials

  • Trencher Wall
  • Parts

$ 38.40

  • Labor

$ 70.00

  • Soil Recovery Device
  • Parts

$ 54.06

  • Labor

$ 140.00 Grand Total $ 302.46

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SLIDE 9

Comprehensive Analysis

  • Trencher Wall Pressure Measurement
  • Trencher Wall ANSYS Analysis
  • Dirt Recovery Mechanism Analysis
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SLIDE 10

Trencher Wall Pressure Analysis

http://content.honeywell.com/sensing/sensotec/pdf_catalog08/008602-1-EN_Model_F.pdf

Trencher Wall

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SLIDE 11

Trencher Wall Pressure Analysis

  • 10
  • 5

5 10 15 20 25 30 35 40 45 752 753 754 755 756 757 758 759 760 761 762 763 764 765

Pressure (psi) Time (s) Oktibbeha Clay Soil, First Run

(PASS1.ASC. Data collected 11/5/2010)

P1_Front P2_2nd P3_3rd P4_Rear

1 2 3 4

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SLIDE 12

Trencher Wall ANSYS Analysis

Mesh

  • Brick 8Node45 Tetrahedral

Boundary Conditions

  • Structural Displacement
  • Pressure on Bent Area

Pressure

  • 15 and 30 psi
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SLIDE 13

Trencher Wall ANSYS Analysis

Results

  • 15 psi → 0.091 in deflection
  • 30 psi → 0.202 in deflection
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SLIDE 14

Preliminary Analysis

  • Dirt Recovery Mechanism FBD Analysis

TRENCHER WALL Component F21 FG FF FW R  Fx = max  Fy = 0  MCB = 0 Use MATLAB to solve force equations and find shear stress on pivots FB FT2

1 2

F12

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SLIDE 15

Conclusions

  • Redesigned Trencher Walls

– Increase thickness to ¼ inch, flare outward at 10 degrees – As proven by ANSYS, deflection will not inhibit poultry litter flow

  • Soil Recovery Component

– Maximum shear in pivots is 14 lbs – Materials chosen are sufficiently strong for intended application

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SLIDE 16

Questions?