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August 28, 2008 Toyota Motor Corporation August 28, 2008 Toyota Motor Corporation
Toyotas Initiatives for Realizing Sustainable Mobility August 28, - - PowerPoint PPT Presentation
Toyotas Initiatives for Realizing Sustainable Mobility August 28, 2008 August 28, 2008 Toyota Motor Corporation Toyota Motor Corporation 1 Executive Vice President Executive Vice President Masatami Takimoto Masatami Takimoto 2
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August 28, 2008 Toyota Motor Corporation August 28, 2008 Toyota Motor Corporation
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for preventing global warming)
2(
( for preventing global warming for preventing global warming) )
Recognizing Challenges
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Size and weight reduction is crucial to energy conservation and lower CO2 emissions Size and weight reduction is crucial to energy conservation and Size and weight reduction is crucial to energy conservation and lower CO lower CO2
2 emissions
emissions
【
Six methods by which world’s most compact vehicle was achieved 】
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Six methods by which world’s most compact vehicle was achieved 】
Differential gear reverse placement Differential gear reverse placement Center take-off gearbox Center take-off gearbox Placement of ultra-thin fuel tank under floor Placement of ultra-thin fuel tank under floor Compact air conditioning unit Compact air conditioning unit Asymmetric installment panel Asymmetric installment panel Slimmed seat backs Slimmed seat backs
Initiatives for Reducing Size and Weight of Vehicles
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L3 1.0ℓ L3 1.0ℓ Newly- developed L4 1.3ℓ New Start & Stop system Newly- developed L4 1.3ℓ New Start & Stop system L4 1.8ℓ 2.0ℓ Valvematic system L4 1.8ℓ 2.0ℓ Valvematic system Newly- developed L4 2.5ℓ 2.7ℓ Newly- developed L4 2.5ℓ 2.7ℓ V6 2.5ℓ 3.0ℓ 3.5ℓ 4.0ℓ V6 2.5ℓ 3.0ℓ 3.5ℓ 4.0ℓ V8 4.6ℓ 5.0ℓ 5.7ℓ V8 4.6ℓ 5.0ℓ 5.7ℓ
Advanced Gasoline Engine Technology Complete upgrading all of engine series from L3 1.0 ℓ through V8 Complete upgrading all of engine series from L3 1.0 ℓ through V8
Promote and expand valvematic valvematic system and new start & stop system system and new start & stop system
Add variations of fuel-
efficient engines
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Advanced Gasoline Engine Technology
<Improvement of fuel efficiency> <Improvement of fuel efficiency> <Weight reduction> <Weight reduction> <Improvement of performance> <Improvement of performance>
25 20 15 10 5 Fuel Economy 10・ 15mode driving ( km/ℓ ) Engine
former
new
former
new
former
new
former
new
Achieved improvement in fuel efficiency by introducing new engines
■Fuel efficiency comparison( new-former) ■Fuel efficiency comparison( new-former)
former
1SZ-FE
new
1KR-FE
former
1AZ-FSE
new
3ZR-FAE 2JZ-FSE 2GR-FSE 3UZ-FE 1UR-FSE
former new former new
engine
Weight comparison by output( kg/kW/ℓ )
Reduced weight by using aluminum material, and modularized parts.
0.0 1.0 2.0 3.0 4.0 5.0
■Engine weight comparison( new-former) ■Engine weight comparison( new-former) 1.0ℓ class 2.0ℓ class 3.0ℓ class 4.0ℓ class Performance improved by introducing D-4S, high compression ratio, and lowering friction. Output comparison( kW/ℓ )
50 60 70 ‘90 ’95 ‘00 ‘05 ’08 ( year)
Achieved improvement in fuel efficiency and in performance, and reducing weight at the same time Achieved improvement in fuel efficiency and in performance, Achieved improvement in fuel efficiency and in performance, and reducing weight at the same time and reducing weight at the same time
V i t z N
h E s t i m a C r
n
1 A Z
S E 1 K R
E 1 S Z
E 3 Z R
A E 4 G R
S E 1 J Z
E 2 G R
E 1 M Z
E
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Total number
volume has reached 20 million Total number
volume has reached 20 million
Million units
Diesel Engines Lineup Wide variation lineup and production volume of Diesel Engines Wide variation lineup and production volume of Diesel Engines Wide variation lineup and production volume of Diesel Engines
1.4 liter
Debut scheduled in 2012 Debut scheduled in 2012
1.6 liter class 2.0-2.2 liter 2.5-3.0 liter V8 4.5 liter 2001 2002 2003 2004 2005 2006 2 4 6 8 10 12
Production Volume of Diesel Engines
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Momen tary FE 11.4km/L
Instantaneous fuel consumption display Instantaneous fuel consumption display
E C O
Eco drive status indicator Eco drive status indicator <Examples of Eco Driving>
<Examples of Eco Driving>
Eco Driving Mode Switch
Encouraging “eco driving” ⇒ reduced CO2 emissions volume Encouraging Encouraging “ “eco driving eco driving” ” ⇒ ⇒ reduced CO reduced CO2
2 emissions volume
emissions volume
Eco Driving Mode Switch Eco Driving Mode Switch New Eco Driving Support System New Eco Driving Support System Eco Driving Indicator Eco Driving Indicator
Vehicle Vehicle Driver Driver
Advice Advice
Encouraging “Eco Driving”
External environment
evaluation
evaluation
notification
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Vehicle Weight (ton) CO2 Emission (g/km)
Prius Prius Camry HV Camry HV GS450h GS450h RX400h RX400h LS600h LS600h
Gasoline Gasoline Diesel Diesel Gasoline HV Gasoline HV
Heavy Large
EC mode
HVs contribute to reduced CO2 emissions HVs HVs contribute to reduced CO contribute to reduced CO2
2 emissions
emissions Environmental Superiority of Hybrid Vehicles (HV)
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9 9 8 8 7 7 6 6 5 5 4 4 3 3 2 2 1 1 1 1
(10 thousand) (10 thousand)
’9 7 ’9 7 ’9 8 ’9 8 ’9 9 ’9 9 ’0 ’0 0 ’0 1 ’0 1 ’0 2 ’0 2 ’0 3 ’0 3 ’0 4 ’0 4 ’0 5 ’0 5 ’0 6 ’0 6 ’0 7 ’0 7 ’0 8 ’0 8 ’0 9 ’0 9 ( year) ( year)
Annual sales of Toyota HV( world wide) Annual sales of Toyota HV( world wide)
Expansion of HV Introduction Accelerate introducing hybrid models to meet market demand Accelerate introducing hybrid models to meet market demand Accelerate introducing hybrid models to meet market demand
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5 5 ’03 Prius ’05 RX400h ’97 Prius ’06 GS450h ’07 LS600h Technology Technology Output density ratio Output density ratio 1 1 3 3 6 6 4 4 2 2
Reducing size and weight by increasing output density Reducing size and weight by increasing output density Reducing size and weight by increasing output density
Permanent Magnet Motor Permanent Magnet Motor Increasing voltage Increasing voltage Increasing speed Increasing speed Two-stage motor speed reduction gear Two-stage motor speed reduction gear
33 kW 50 kW 123 kW 147 kW 165 kW
Evolution of Electric Motors for Hybrid Vehicles
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5 5 Technology Technology Output density ratio Output density ratio 1 1 3 3 4 4 2 2
Optimizing placement of parts Optimizing placement of parts Integrating the intelligent power module Integrating the intelligent power module Improving cooling capability Improving cooling capability
Evolution of Inverter for Hybrid Vehicles Reducing size and weight by increasing output density Reducing size and weight by increasing output density Reducing size and weight by increasing output density
’03 Prius ’05 RX400h ’97 Prius ’06 GS450h ’07 LS600h
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Volume output density (W/ℓ ) Volume output density (W/ℓ ) Mass output density (W/kg) Mass output density (W/kg)
Lighter
(Cylindrical) (Cylindrical)
(Square plastic package) (Square plastic package)
Smaller 30% Improvement 30% Improvement
’03 Prius ’00 Prius
(Square resin package) (Square resin package)
’97 Prius RX400h
(Square metal package) (Square metal package)
Evolution of Batteries for Hybrid Vehicles Decreasing size and weight by increasing output density Decreasing size and weight by increasing output density Decreasing size and weight by increasing output density
35% Improvement 35% Improvement
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Evolution of Cost Reduction of Hybrid Vehicles
Realized to cut HV system cost in half over the 1st
st Prius
Prius
Continue to work for further reduction
2nd Prius First Prius Next Prius
Achieved ½ cost reduction Continue further cost reduction
HV System Cost HV System Cost
15 Cumulative CO2 emissions volume = No. vehicles sold driving distance fuel efficiency CO2 emissions factor Cumulative CO2 emissions volume = No. vehicles sold driving distance fuel efficiency CO2 emissions factor
( million) ( million)
1 9 9 7 1 9 9 7 1 9 9 8 1 9 9 8 1 9 9 9 1 9 9 9 2 2 0 2 1 2 1 2 2 2 2 2 3 2 3 2 4 2 4 2 5 2 5 2 6 2 6 2 7 2 7 . 2 . 2 . 4 . 4 . 6 . 6 . 8 . 8 1 . 1 .
( Toyota estimates ) ( Toyota estimates )
2 8 2 8 1 . 2 1 . 2 1 . 4 1 . 4 1 . 6 1 . 6
( y e a r ) ( y e a r )
CO2 emissions volume from conventional gasoline-powered vehicles of equivalent size and performance CO2 emissions volume from conventional gasoline-powered vehicles of equivalent size and performance
CO2 emissions volume from HVs CO2 emissions volume from HVs Cumulative HV sales Cumulative HV sales
CO2 emissions reduction
7.5 million tons CO2 emissions reduction
7.5 million tons
Effect on CO2 Emissions Reduction by Introducing HV CO2 emissions reduced by approximately 7.5 million tons due to sales of 1.6 million HVs CO CO2
2 emissions reduced by approximately 7.5 million tons
emissions reduced by approximately 7.5 million tons due to sales of 1.6 million due to sales of 1.6 million HVs HVs
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HV Competitiveness of HV With Other Car Makers
Toyota overcomes other car makers in HV sales
Toyota HV superiors other makers’ ’ HV in fuel efficiency HV in fuel efficiency
(thousand units/year) 2500 3000 3500 4000 4500 5000 5500 6000 Vehicle Weight ( l b s )
10 15 20 25 30 35 40 45 50
Fuel Economy ( mp g )
◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ■ ■ ■ ■ ■ ■ ■ ■ ▲ ▲ ▲ ▲
’01 ’00 ’99 ’98 ’97 50
■
Toyota Maker A Maker BMaker C
100 150 200 250 300 350 400 450
Toyota HV Other Makers HV
◆ ◆ ◆ ◆ ◆ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ◆
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Household electricity Household electricity
Fuel Tank
Recharging battery using an external power source Short distance:EV, Long distance:HV Recharging battery using an external power source Short distance:EV, Long distance:HV
Engine Motor
Plug-In Hybrid Vehicle
Battery
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Hybrid Hybrid
Electricity Electricity
What is Plug-In Hybrid Vehicle?
19 Partner: EDF
<Expected Values for EV Driving Distance >
( Result of the user questionnaires)
Verification testing is underway in Japan, Europe and the USA ⇒confirmation of improved fuel efficiency for plug-in hybrid vehicles Verification testing is underway in Japan, Europe and the USA Verification testing is underway in Japan, Europe and the USA ⇒ ⇒confirmation of improved fuel efficiency for plug confirmation of improved fuel efficiency for plug-
in hybrid vehicles
< Fuel Efficiency Improvement > < Fuel Efficiency Improvement >
Data on driving in Japan Data on driving in Japan 10 10 8 8 6 6 4 4 2 2 20 20 40 40 60 60 10km 10km 20km 20km 40km 40km Other Other No Answer No Answer
Results of Verification Testing for Plug-in Hybrid Vehicles
20% 7% 7% 19% 19% 22% 22% 30% 30% Partner: University of California Berkeley, Irvine (13km EV driving distance) (13km EV driving distance) Fuel efficiency (gasoline vehicle=1) Toyota PHVs Toyota PHVs
Prius Prius
Level of gasoline vehicles Level of gasoline vehicles Driving distance after battery charged (km) Driving distance after battery charged (km)
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Biofuel compatible plug-in hybrid vehicle + Solar power generation system Well to Wheel CO2 emissions can be reduced to zero Biofuel Biofuel compatible plug compatible plug-
in hybrid vehicle + Solar power generation generation system system
Well to Wheel CO2
2 emissions can be reduced to zero
emissions can be reduced to zero
Battery of a Bio-fuel Compatible PHV Charged Using a Solar Power Generation System
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Toyota RAV4 EV Toyota RAV4 EV Toyota e-com Toyota e-com
Challenges for EV: 1) Cruising range, 2) cost, 3) charging time, 4) dedicated charging infrastructure For the time being, a realistic option as compact commuter vehicles Challenges for EV: Challenges for EV: 1) Cruising range, 2) cost, 3) charging time, 4) dedicated charg 1) Cruising range, 2) cost, 3) charging time, 4) dedicated charging infrastructure ing infrastructure
For the time being, a realistic option as compact commuter vehicles cles
EV Initiatives
Accelerate R&D of Accelerate R&D of new generation EV new generation EV
(in early 2010s) (in early 2010s)
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FFV FFV FCHV FCHV
Alternative Fuels Initiatives( Bio Fuels, Natural Gas, Hydrogen)
Place HV and PHV as core technologies, Toyota develops and offers items based on the concept “right vehicle for the right place at the right time” Place HV and PHV as core technologies, Toyota develops and offer Place HV and PHV as core technologies, Toyota develops and offers items s items based on the concept based on the concept “ “right vehicle for the right place at the right time right vehicle for the right place at the right time” ”
Bio Fuels Bio Fuels
to satisfy regional demand
Hydrogen Hydrogen
Natural Gas Natural Gas
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Power split Power split device device Generator Generator
Battery Battery
Motor Motor
Power Power Control Control Unit Unit
ICE Hybrid Vehicle ICE Hybrid Vehicle
Hybrid technology Hybrid technology Hybrid technology
Scenarios for Response to Environment and Energy Issues
Electricity Electricity generation generation Hydrogen Hydrogen production production
Biomass Biomass Nuclear Nuclear energy energy Hydro, Hydro, Solar, Solar, Geothermal Geothermal energy energy Coal Coal Natural Natural gas gas Oil Oil S y n t h e t i c f u e l s S y n t h e t i c f u e l s
( G T L / C T L / B T L ) ( G T L / C T L / B T L )
E l e c t r i c i t y E l e c t r i c i t y H y d r
e n H y d r
e n G a s
i n e a n d G a s
i n e a n d d i e s e l f u e l d i e s e l f u e l
( f r
( f r
c
v e n t i
a l
l c
v e n t i
a l
l f i e l d s ) f i e l d s )
G a s
i n e a n d G a s
i n e a n d d i e s e l f u e l d i e s e l f u e l
( f r
d e e p ( f r
d e e p
e a
l s e a
l f i e l d s ,
l f i e l d s ,
l s h a l e s s h a l e s , e t c . ) , e t c . )
G a s G a s
Gasification/synthetic technology CO2 reduction technology (during production of fuel) Obtain desired properties Technology utilizing cellulose CO2 reduction technology (thermal power station) CO2 reduction technology (during hydrogen production) Infrastructure development Hydrogen storage technology Electrical storage technology for EV Drilling and refining technology and cost Stabilize supply Infrastructure development Gas storage technology Build infrastructure
2010 2030
B i
i
t h a n
/ e t h a n
/ b i
i
i e s e l d i e s e l Engine Engine Fuel Tank Fuel Tank
Bio-fuel, GTL/CTL/BTL, Gas, etc
Electrical storage technology for PHVs and small EVs
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Scenarios for Response to Environment and Energy Issues
Power split Power split device device Generator Generator Motor Motor
Plug-in Hybrid Vehicle Plug-in Hybrid Vehicle
Plug Plug Power Power Control Control Unit Unit
Electricity Electricity generation generation Hydrogen Hydrogen production production
Biomass Biomass Nuclear Nuclear energy energy Hydro, Hydro, Solar, Solar, Geothermal Geothermal energy energy Coal Coal Natural Natural gas gas Oil Oil S y n t h e t i c f u e l s S y n t h e t i c f u e l s
( G T L / C T L / B T L ) ( G T L / C T L / B T L )
E l e c t r i c i t y E l e c t r i c i t y H y d r
e n H y d r
e n G a s
i n e a n d G a s
i n e a n d d i e s e l f u e l d i e s e l f u e l
( f r
( f r
c
v e n t i
a l
l c
v e n t i
a l
l f i e l d s ) f i e l d s )
G a s
i n e a n d G a s
i n e a n d d i e s e l f u e l d i e s e l f u e l
( f r
d e e p ( f r
d e e p
e a
l s e a
l f i e l d s ,
l f i e l d s ,
l s h a l e s s h a l e s , e t c . ) , e t c . )
G a s G a s
Gasification/synthetic technology CO2 reduction technology (during production of fuel) Obtain desired properties Technology utilizing cellulose Electrical storage technology for PHVs and small EVs CO2 reduction technology (thermal power station) CO2 reduction technology (during hydrogen production) Infrastructure development Hydrogen storage technology Electrical storage technology for EV Drilling and refining technology and cost Stabilize supply Infrastructure development Gas storage technology Build infrastructure
2010 2030
B i
i
t h a n
/ e t h a n
/ b i
i
i e s e l d i e s e l
Hybrid technology Hybrid technology Hybrid technology
Engine Engine Fuel Tank Fuel Tank
Bio-fuel, GTL/CTL/BTL, Gas, etc
Battery Battery
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Scenarios for Response to Environment and Energy Issues
Electric Vehicle Electric Vehicle
Plug Plug
Motor Motor
Engine Engine Fuel Fuel Tank Tank Battery Battery Power Power Control Control Unit Unit Power split Power split device device Generator Generator
Electricity Electricity generation generation Hydrogen Hydrogen production production
Biomass Biomass Nuclear Nuclear energy energy Hydro, Hydro, Solar, Solar, Geothermal Geothermal energy energy Coal Coal Natural Natural gas gas Oil Oil S y n t h e t i c f u e l s S y n t h e t i c f u e l s
( G T L / C T L / B T L ) ( G T L / C T L / B T L )
E l e c t r i c i t y E l e c t r i c i t y H y d r
e n H y d r
e n G a s
i n e a n d G a s
i n e a n d d i e s e l f u e l d i e s e l f u e l
( f r
( f r
c
v e n t i
a l
l c
v e n t i
a l
l f i e l d s ) f i e l d s )
G a s
i n e a n d G a s
i n e a n d d i e s e l f u e l d i e s e l f u e l
( f r
d e e p ( f r
d e e p
e a
l s e a
l f i e l d s ,
l f i e l d s ,
l s h a l e s s h a l e s , e t c . ) , e t c . )
G a s G a s
Gasification/synthetic technology CO2 reduction technology (during production of fuel) Obtain desired properties Technology utilizing cellulose CO2 reduction technology (thermal power station) CO2 reduction technology (during hydrogen production) Infrastructure development Hydrogen storage technology Electrical storage technology for EV Drilling and refining technology and cost Stabilize supply Infrastructure development Gas storage technology Build infrastructure
2010 2030
B i
i
t h a n
/ e t h a n
/ b i
i
i e s e l d i e s e l
Hybrid technology Hybrid technology Hybrid technology
Electrical storage technology for PHVs and small EVs
26 Battery Battery
Motor Motor
Fuel-Cell Hybrid Vehicle (FCHV) Fuel-Cell Hybrid Vehicle (FCHV)
Scenarios for Response to Environment and Energy Issues
Hydrogen Hydrogen Tank Tank
Power split Power split device device Generator Generator
Power Power Control Control Unit Unit FC FC Stack Stack
Electricity Electricity generation generation Hydrogen Hydrogen production production
Biomass Biomass Nuclear Nuclear energy energy Hydro, Hydro, Solar, Solar, Geothermal Geothermal energy energy Coal Coal Natural Natural gas gas Oil Oil S y n t h e t i c f u e l s S y n t h e t i c f u e l s
( G T L / C T L / B T L ) ( G T L / C T L / B T L )
E l e c t r i c i t y E l e c t r i c i t y H y d r
e n H y d r
e n G a s
i n e a n d G a s
i n e a n d d i e s e l f u e l d i e s e l f u e l
( f r
( f r
c
v e n t i
a l
l c
v e n t i
a l
l f i e l d s ) f i e l d s )
G a s
i n e a n d G a s
i n e a n d d i e s e l f u e l d i e s e l f u e l
( f r
d e e p ( f r
d e e p
e a
l s e a
l f i e l d s ,
l f i e l d s ,
l s h a l e s s h a l e s , e t c . ) , e t c . )
G a s G a s
Gasification/synthetic technology CO2 reduction technology (during production of fuel) Obtain desired properties Technology utilizing cellulose CO2 reduction technology (thermal power station) CO2 reduction technology (during hydrogen production) Infrastructure development Hydrogen storage technology Electrical storage technology for EV Drilling and refining technology and cost Stabilize supply Infrastructure development Gas storage technology Build infrastructure
2010 2030
B i
i
t h a n
/ e t h a n
/ b i
i
i e s e l d i e s e l
Hybrid technology Hybrid technology Hybrid technology
Electrical storage technology for PHVs and small EVs
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New battery research department to be established as part of efforts to accelerate R&D for a next generation battery New battery research department to be established as part of New battery research department to be established as part of efforts to accelerate R&D for a next generation battery efforts to accelerate R&D for a next generation battery
1 1 1 1 1 1 1 1
L i t h i u m
b a t t e r i e s N a t i
a l p r
e c t t a r g e t s L i t h i u m
b a t t e r i e s N a t i
a l p r
e c t t a r g e t s
’1 ’1 ’2 ’2 ’1 5 ’1 5
Nickel-hydride batteries Nickel-hydride batteries
1 1 2 2 4 4 6 6 8 8 1 1
Traditional battery performance limit Traditional battery performance limit Output Density (W/l) Output Density (W/l) Energy Density (W/l) (=Cruising Distance) Energy Density (W/l) (=Cruising Distance)
A
Research bodies
A
Research bodies
B
Universities
B
Universities
A
Research bodies
A
Research bodies Electrochemistry Electrochemistry Organic and inorganic chemistry Organic and inorganic chemistry Chemical engineering Chemical engineering Analysis Analysis Simulation Simulation
Recruitment and training
personnel Recruitment and training
personnel
Toyota battery research department (open laboratory) Toyota battery research department (open laboratory)
N e x t G e n e r a t i
B a t t e r i e s
Research Organization for Next-generation Batteries
“Sakichi” Batteries
Physical chemistry Physical chemistry Solid-state physics Solid-state physics
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Global R&D Centers
Australia Australia Australia Europe Europe Europe North America North America North America South East Asia South East Asia South East Asia Japan Japan Japan
North America Research Center ( TRI-NA) is newly-organized North America Research Center ( TRI-NA) is newly-organized
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