The Way Forward The Way Forward Date : 5 JAN 2010 Verson:01 How - - PowerPoint PPT Presentation

The Way Forward The Way Forward

Welcome to

Company Profile

Date : 5 JAN 2010 Verson:01

Dipti Lal Judge Mal Pvt Ltd

Business Structure

３０％ ７０％

Automotive Home app

Business Transfer SEKISUI Capital Infusion

How the Journey began: How the Journey began:

Sekisui Chemical

Sekisui Techno Molding

High Performance Plastics Company

Sekisui DLJM Molding Pvt. Ltd.

Sekisui Chemical : 51% DLJM Pvt. Ltd. : 49%

Incorporation Date :

1st August 2011 Plant Location :

Greater Noida, U.P. Tapukara ( Bhiwadi), Rajasthan. Chennai, T.N. , Gujarat. Employees strength : 950

Sekisui Chemical Co., Ltd. - Overview

Bumper Adhesive tape for fixing side-braid, emblem, and

• ther outer parts

Compound for weather strip Radiator grill Forming agent for under body coating Foam for wheelhouse cover Light weight interior liner base, deck side trim Masking tape (for painting process) Adhesive tape for fixing interior parts (Ultra Low VOC) Adhesive tape for door lock Windshield Cover Globe box Console box Rear trim

High Performance Plastics Company

Foam Div. Interlayer Film Div. Industrial Tape Div. Specialty Chemicals Div.

Sekisui Techno Molding Co. Ltd.

(Group Company) Automotive Materials BU Group

Polyolefin foamed plastics Interlayer film for laminated glass PVC Compound Functional micro particles Adhesive tape products Injection molding products Interlayer Film for Laminated glass

Sekisui DLJM Molding Pvt Ltd.

R&D Institute Advanced Business Planning Dept.

Sekisui Chemical High Performance Plastic Co.

Established : 1962 Annual Turnover: 120 Mn.USD

Aichi Plant Tochigi Plant Mie Plant

Technologies :

• Gas Injection
• Metal Replacement
• Foam Injection
• Vibration Welding
• Sandwich Molding
• In Mold Decoration

M/C tonnage: 350T to 3000T

Sekisui Techno Moulding Co. Ltd.- Japan

Indonesia

Sekisui Techno Molding: Automotive Product

Established : 1984 Annual Turnover: 65 Mil. USD [425 Cr INR]

Tapukara Plant Tronica Plant

• Area : 8500 Sq. Mtrs
• Covered Area: 7500 SQM
• Set up in 2008
• 10 Inj. M/c.
• Blow Moulding- 40 Ltr.
• Assy. Lines for Semi-

Finished and FG.

• Hot Plate
• Spin Welding

Noida-Phase II

• Area : 9400 Sq. Mtrs
• Covered Area: 5250 SQM
• Set up in 1997
• 26 Inj. M/c.
• PU Paint Shop
• Tool Room
• Assy. Lines for SF & FG
• Printing Technologies
• Hot Stamping , etc.
• Area : 4600 Sq. Mtrs
• Covered Area: 2184

SQM

• Set up in 2009
• 31 Inj. M/c.
• 3 Blow Moulding.
• Assy. Lines
• Hot Stamping
• Maint. Tool Room

Noida Sec 85

• Area : 2100 Sq. Mtrs
• Covered Area: 1450

SQM

• Set up in 2018
• 16 Inj. M/c
• Assy. lines

Washing M/c parts, Refrigerator parts , A/C parts, Microwave parts , Electrical parts, JCB-Cabin parts (India & UK), Water Purifier parts, Trash Bins, Home ware products, Air Cooler , MSIL OE & Accessory parts, Sanitary ware parts, Electric Switchgear Parts, Mobile Phone parts.

Over view of Dipty Lal Judge Mal Pvt Ltd.

Noida Plant 2

• Area : 12500 SQM
• Covered Area: 10600 SQM
• Set up in 2019
• 16 Inj M/c
• 250 -1800T
• Assy lines

DIPTY LAL JUDGE MAL PRODUCT RANGE DIPTY LAL JUDGE MAL PRODUCT RANGE

2

PANLE CONTROL ASSY W/M TOP COVER PANLE CONTROL ASSY W/M TOP COVER SYMPHONY COOLAR CHROEM HANDLES PLASTIC CEILING FAN BLADES CONSOLE HEATERLESS & COVER EXCAVATOR COVER FUSE BOX & CENTRE CAP

Company Overview

Company Name SEKISUIDLJM Molding Pvt. Ltd.

• MANUFACTURING
• Thermoplastic Injection Molded, Painted

&Plated Products

• PRODUCT LINES
• Automotive Parts
• HEAD OFFICE
• 889, Udyog Vihar Phase I Gurugram

Haryana India

• ESTABLISHED
• 1ST August 2011
• PRESIDENT / CEO
• Mr. Ryosuke Kusaka(CEO)
• Mr. Dev Jain(COO)
• SHARE CAPITAL
• 41.78 Cr (INR)
• SHARE HOLDERS
• Sekisui Techno Molding Co. Japan &

DLJM India

• NUMBER OF EMPLOYEES
• 950 Nos .
• ANNUAL TURNOVER
• USD 50 Million USD 325 Crores INR
• MAIN BANK
• HSBC
• MAIN CLIENTS
• Yamaha, Honda, Suzuki, Renault Nissan,

PSA, Valeo, Magna, Autoliv,

• Denso, Mikuni, Donaldson, TS-TECH, AI-

TTR , Marelli, AISIN, MINDA , KML .

Corp Office Building Corp Office view

Sekisui DLJM – Organization Structure Sekisui DLJM – Organization Structure

CHIEF EXECUTIVE OFFICER

ROYSUKE KUSAKA

OPERATIONS ATUL KUMAR TYAGI

CORPORATE - HR & COMMUNICATIONS

ASHISH KUMAR SAHOO MARKETING & BUSINESS DEVELOPMENT SANJAY DUBEY

CORPORATE - PURCHASE

CORPORATE -FINANCE B.K.BANSAL

CORPORATE - QUALITY ( Quality Assurance, Control, MR activities, certifications & validations) Mr Hasimoto SAFETY & COMPLIANCES ( EHS, Trainings, Compliances )

NEW PRODUCT DEVELOPMENT KAMLESH SENDRI CHIEF OPERATING OFFICER

DEV JAIN

MARKETING CROSS WAVE

PROJECTS & R&D Mr Nakamura SYSTEMS & IT

HR POLICIES & SOP

OPERATIONS, HR, PURCHASE,CROSS WAVE

YOGESH JAIN (DIRECTOR)

MARKETING, BUSINESS DEVELOPMEENT, NEW PRODUCT DEVELOPMENT,PROJECTS & R&D

RITESH JAIN (DIRECTOR)

QUALITY, SAFETY & COMPLIANCES

KAZUHIDE FUJIWARA (DIRECTOR)

CAPEX PURCHASE & INFRASTRUCTURE

Greater Noida 2011 Tapukara 2012 Chennai 2015 Gujarat 2020

SEKISUI DLJM JV PAN India Plants

Sekisui DLJM Journey

Year 2011-2020

2012 2011 2013 2015 2016 2018 2019 2020

SekisuiDLJM JV formed in Aug 1st & Company name changed from DLJM to SEKISUIDLJM

Tapukara Rajasthan Molding Plant was setup and

incorporated

to Joint Venture Taikisha make PU (Polyuretha ne ) Paint Shop Setup in Greater Noida Plant

Installation

• f SEKISUI

DLJM Chennai Plant 1 & commencem ent of production

• f Injection

Molding for IYM Installation

• f Tai ki sha

PU Paint Shop in Chennai Plant 1.Accquired Business of 4 Wheeler Company Like Magna & Autoliv Chennai Plant 2 & Greater Noida 2 Plant started 4Wheller Bz awarded from Renault Nissan, Chrome Plating

• n Plastic

facility started in Chennai Plant 2 & PSA Trims Part Business Awarded. AISIN, Valeo, Magnetti Marelli IATF CERTIFIED

Gujarat Plant SOP Plan In May 2020

Sekisui DLJM Esteemed Customers

Revenue

USD 50 Mil 325 Cr INR

Location : Gr Noida SOP: 2011 Area: 8400 SQM M/C : 18 Capacity: 100-1000T Gas Injection PU PAINT SHOP Location : Gr Noida SOP: 2018 Area: 1000 SQM M/C : 4 Capacity: 180-450 T Safety Critical Parts Steam Injection Location : Tapukara, RJ SOP: 2012 Area: 15200 SQM M/C : 21 Capacity: 200-1800 T Clean Room : Lens Molding U/s Welding

SEKISUI DLJM Plants

Location :Chennai TN SOP: 2015 Area: 16000 SQM M/C : 28 Capacity: 100-1000T Gas Injection PU PAINT SHOP Location : Chennai, TN SOP: 2018 Area 21800 SQM M/C : 12 [9+3] Capacity: 200-1400T Plating SOP : Feb 20. Gujarat Facility Plan : SOP PLAN : May 20 Plot Area:75000 SQM M/c: 40 [ Initial 5 m/c] Capacity 250-1400T Tool Room PU Painting

SEKISUI DLJM Plants

PU Painting – Chennai & Gr Noida  Technology: Tai Ki Sha Japan  Feature: 3 Coat 1 Bake Line  Over Head Conveyor  Elevated Paint Shop  Four stage Pre Treatment Specialization:  Air bag Cover Painting  Steering Garnish Painting.  Exterior Parts Painting  Interior Parts Painting.  Hi Gloss and Matt Finish

Chrome Plating Plant - Chennai

Surface Finish Planned :  Bright Chrome / Mirror Finish  Satin Finish / Matt Finish  Black Chrome  Cr 6 and Cr 3 Polymers For Plating:  ABS & PC- ABS. [SOP: Feb 2020] Plating Capacity : 900 sq. m. / day Chemistry : Atotech , Germany Plant make : Growell India, ETP – WRC – ZLD: SIMA, Haryana  Filters :Hendor,Neitherland Rectifiers : SanRex, Japan Tank size :2700x1700x600mm Plating Window : 2300x1300x350 mm

• Alliance With SHINKOSYA CO. LTD, JAPAN. Leaders in ABS Chrome Plating in Japan and Mexico

for Automotive OEMs

Location : H 17 , SIPCOT, Vallam Vadkal , Chennai.

Rain Water Harvesting: Cross Wave

Addressing Social Issues with our Superior Technologies

Promoting Cross-wave for flood control, water logging and rain water harvesting in Many cities in India.

• Have Revival plan of dried water well(s) in

near by local villages by using Cross wave technology.

• Promoting Rain water management systems in middle east

countries to collect and use the maximum - Natural resource “Water”

Design Development & Technology

• Product Design . Mold Design. Mold Flow. 3 D

Scanning.

• UNIGRAPHICS NX-11 - 3 SEATS [

INDIA ]

• AUTOCAD [ INDIA]
• 3D SOFTWARE - GEOMAGIC
• CATIA [ JAPAN ]
• ESPRI [ JAPAN ]
• CAE [ JAPAN]
• 200 Engineers working on latest Gen

Software in India and japan

Quality Assurance & Value added Services

3D SCANNER,CMM, VMM ULTASONIC & Vibration WELDING GAS & STEAM INJECTION

PRODUCT RELIABILITY AND TESTING FACILITY

CASS TEST EQUIPMENT THERMAL CYCLE TEQUIPMENT HOT AIR DRYER HULL CELL TEST DFT METER MICRO SCOPE

Testing Equipment , Plating Quality Lab and Safety Critical Parts Assy Testing Equipment , Plating Quality Lab and Safety Critical Parts Assy

Glosso Meter: Errictson Anemo meter DFT Meter Delfesco Lux Meter Cross Cut Guide Specific Gravity CMM LAB UTM Muffle Furnace SAFETY PARTS ASSY CMM FARO ARM

Test Lab Test Lab

IZOD/CHARPY TESTER

CROSS WAVE COMPRESSION TESTING

POLYMER TEST LAB MFI TESTER MOISTURE ANALYSER SPECIFIC GRAVITY

Present Product Category – 2W [ Motor Cycle ]

Present Product Category – 2W [ Scooter ]

Present Product Category – 4W

Present Product Category – 4W

Present Product Category – 4W

Present Product Category

31

DOOR HANDLES FOG LAMP CHROME Tail Lamp garnish MOLE 1 CHROME HANDLE COVER FRONT GRILL CHROM EFINISHER FRONT BUMPER LOWER GARNISH FINGER GUARD

Existing Chrome Plated parts

Credentials & Awards

Sekisui DLJM D&B : CRISIL Rating

Thank you Thank you

ありがとうございます ありがとうございます Merci