The Futur he Future of e of Or Organic ganic Resour esource ce Mana Management gement
The Futur he Future of e of Or Organic ganic Resour esource ce - - PowerPoint PPT Presentation
The Futur he Future of e of Or Organic ganic Resour esource ce - - PowerPoint PPT Presentation
The Futur he Future of e of Or Organic ganic Resour esource ce Mana Management gement THE CARBON EXCHANGE PLATFORM The Platform turns a one-way transaction into a cyclical flow of materials and revenues. Closing the Water Recirculation
THE CARBON EXCHANGE PLATFORM
The Platform turns a one-way transaction into a cyclical flow of materials and revenues.
Returning Nutrients to our Soils Carbon Neutral Energy Generation Closing the Water Recirculation Loop
Looming Landfill Crisis
Region Remaining Capacity (years) Annual rate of loss Northeast 8
- 5.0%
Southeast 14
- 2.5%
Midwest 11
- 4.0%
Western 22
- 1.5%
Pacific 17
- 1.9%
USA 15
- 2.6%
Stifel's Michael E. Hoffman suggested North America must find an alternative that works, is scalable, is not subsidized, has a "favorable regulatory environment," and can be done in the next 10 years.
SWEEP: Rob Watson, Chief Science Officer, Eco- Hub LLC
Current Organic Waste Solutions
Process Carbon Efficiency** Process Duration Final Product
Landfill 0%* Months-Years Leachate, Methane, CO2 Composting 10% 12 Weeks Top Soil Anaerobic Digestion 50% 15-30 Days Biogas – 60% Methane, 40% CO2
Process
Conversion of organic compounds to structured carbons
Temperature: 180 – 220oC Reaction time: :30 – 4 hours Carbon Efficiency 95%
HTC
Process Conditions
Hydrolysis Dehydration Aromatization Condensation Polymerization Decarboxylation
Hydrochar
Potential HTC Uses
Agriculture Chemical Industrial Materials Manufacturing Pharmaceutical
Animal Feed Additives Carbon disulfide Catalyst Advanced Nanomaterials Food and Drink Carbonation Absorption Soil Amendment Carboxylic Acids Proton Exchange Membranes Conductors and Electrodes High Purity Irons Additives Liquid Fertilizer Fuel Additives Solvent Recovery Construction Materials Metallic Carbides Drug Delivery Manure Management Furfurals Water and Gas Purification Ferro silicon Sintering Overdoses
PHOENIXVILLE WWTP
“1st PA HTC Reactor Installation”
OUR HOME – SPRING CITY , PA
Closing the Food Loop: Converting food waste to fresh, local produce
THE TEAM
Dan Spracklin
CEO Somax Bioenergy and Gray Brothers, Inc Visionary behind the Carbon Reduction Platform 15 years in process design and improvement
Ross Lee
Lead Principal Investigator Professor of Practice Sustainable Engineering Materials R&D Expert Over 36 years at DuPont Chemical
Justinus Satrio
Associate Professor Chemical Engineering Pyrolysis and thermal biomass conversion process expert
Metin Duran
Professor Civil and Environmental Engineering Anaerobic digestion and waste water treatment process expert
For Additional Information: Dan Spracklin 501 S. Main St. Spring City, PA 19475 610-644-2800 dan@graybrothersinc.com
The Futur he Future of e of Or Organic ganic Resour esource ce Mana Management gement
WIND SOURCED
LCA RESULTS – HTC SOURCED
Impact Category Units Conventional Closed Loop % Change Ozone Depletion kg CFC-11 eq 0.158 0.00228
- 98.6
Global Warming kg CO2 eq 4.96E5 1.22E4
- 97.5
Smog kg O3 eq 2.31E4 1.44E3
- 93.8
Acidification kg SO2 eq 846 68.6
- 91.9
Eutrophication kg N eq 197 28.7
- 85.4
Carcinogenics CTUh 0.00429 0.00173
- 59.7
Non Carcinogenics CTUh 0.012 0.00275
- 77.1
Respiratory Effects kg PM2.5 eq 85.5 9.93
- 88.4
Ecotoxicity CTUe 1.36E5 5.96E4
- 56.2
Fossil Fuel Depletion MJ Surplus 9E4 1.87E4
- 79.2
◆ Characterization Results Table
LCA RESULTS – HTC SOURCED
TRANSPORT
LCA RESULTS – TRASPORTATION
Impact Category Units Conventional Closed Loop % Change Ozone Depletion kg CFC-11 eq 0.157 0.00207
- 98.7
Global Warming kg CO2 eq 1.06E5 8.82E3
- 91.7
Smog kg O3 eq 2.19E4 1.26E3
- 94.2
Acidification kg SO2 eq 763 49.4
- 93.5
Eutrophication kg N eq 122 9.9
- 91.9
Carcinogenics CTUh 0.00406 0.000201
- 95.0
Non Carcinogenics CTUh 0.00672 0.00151
- 77.5
Respiratory Effects kg PM2.5 eq 78.1 6.19
- 92.1
Ecotoxicity CTUe 9.31E4 3.91E4
- 58.0
Fossil Fuel Depletion MJ Surplus 8.19E4 1.85E4
- 77.4
◆ Characterization Results Table
LCA RESULTS – TRANSPORTATION
HTC – Process Flow Chart
50’ 6” 12’ 6” 17’ 9.5”
Evaporator Dimensions 29’ 6” x 22’ 11.5” x 39’ 4.5” (LxWxH)
L W H
80’ 5 1/4” 87’ 8” 14’ 2” FLOOR TO CEILING
GLOBAL HTC PLANTS
King Tiger (China) 12 HTC Plants - Asia Yoshikawa Lab (Japan) 6 HTC Plants – Japan, China, & Thailand Ingelia (Spain) 4 HTC Plants – Spain & UK Suncoal Industries (Germany) 2 HTC Plants – Germany Avalon Industries (Switzerland) 1 HTC Plant - Switzerland Grenol (Germany) Plants Unknown Sales offices in Japan, Turkey, & Iran Terra Nova Energy (Germany) 4 HTC Plants – Germany, China 5 1 1 3 EUROPE 14 4 1 ASIA 29 10 19
GLOBAL
Silcon’s V2S is a mobile solution for the separation of manures and wet waste material into a dryer, baled solid and the liquid by-product. The liquid by-product can then be sent to the Silcon FMS for further treatment. The solid product is ready for transportation to a biogas or HTC processing plant. The process uses vibrating screens and vacuum pressure to separate the solids and liquids. Product Streams
- Dried (30% TS) Solid - Ready to be baled and
transported to a biogas of HTC processing plant
- Liquid by-product - Low total solids liquid, ready for
FMS separation
Advantages
- Decentralized mobile unit
- Produces a lighter, easily transported solid
- Short assembling and dismantling times
- Low emissions due to vacuum operation
- High throughputs with low energy costs
- 15,000 gal/hr to 52,000 gal/hr depending on
medium
This vacuum distillation process provides a solution to biogas and hydrothermal char plants by using waste heat from combined heat and power production to separate the nutrients from the liquid by-product. The end results are purified, distilled water and a nutrient rich pellet fertilizer. Product Streams
- Ammonium sulfate liquor – Nitrogen based fertilizer
- High nutrient slurry – concentrated liquid fertilizer or pelletized
fertilizer
- Distilled water – Can be released back into the environment or
recycled into HTC
Advantages
- CHP bonus using low-temperature waste heat
- Volume reduction by 90% → less repository, fewer transports
- Over 99.99% of all nutrients in the concentrate → high quality
fertilizer
- Absolutely odorless by vacuum operation
- Creates through multi-stage up to a gallon of water evaporation
per kW therm power
- No unwanted by-products
The Volter combined heat and power unit is a sleek, modern, quiet, and complete CHP solution. The gasifier is built for wood chips but can be flex fitted for the use of bio-coal. The base Volter system is for 40kW of electricity production but can added to in parallel for higher electricity needs. Product Streams
- Electric Power – 40kW
- Heating Power – 100kW as warm water, 20kW as
warm air
Advantages
- Scalable – The Volter CHP unit can be ran in parallel
for increased electricity needs
- Offers an emission reduction add-on that reduces
NOx emissions up to 80% and CO emissions up to 90%
- Capable of functioning indoors
- Fully automated and remote controlled
The compact design shown below shows their optimized, compact design. The NOxBuster is easily added to the process allowing for a reduction of up to 90% CO and 80% Nox emissions.