www.teknopro.com.tr ENGINEERING & CONSTRUCTION TEKNOPRO MÜHENDİSLİK VE ENDÜSTRİ TESİSLERİ ÜRETİMİ A.Ş.
CORPORATE INFORMATION TEKNOPRO Mühendislik ve Endüstri Tesisleri Üretimi A.Ş. has been established for engineering services, process equipment design, manufacturing, industrial plant manufacturing and erection in 1999 . TEKNOPRO, serves with experienced staff, computer-aided design and project group, opportunities for good outfitting workshop and large construction site for chemical, pharmaceutical, www.teknopro.com.tr paper, wood, food and industrial facilities investments. Our service areas are fluid mechanics, fluid transfer, heat transfer, crystallization, evaporation, distillation, extraction, absorption system, tubular and plate heat exchanger, special chemical process equipment design, manufacturing and erection at site. TEKNOPRO certified Quality Management System ISO 9001:2008 and serves work with the understanding that is based customer satisfaction in all services areas. We are proud to let you know that we have obtained the EN ISO 3834-2 certification recently. This EN ISO 3834-2 certification means an international well-known quality assurance system for the welding technology. TEKNOPRO ENGINEERING & CONSTRUCTION
ABOUT US Engineering and Manifacturing Office Adress : Devlet Karayolu Üzeri, Dereköy Sapağı Yalova - Kocaeli İl Sınırı Karamürsel / Kocaeli / TURKEY Tel. : +90 (226) 462 90 89 – 90 99 : +90 (262) 454 44 94 – 44 99 www.teknopro.com.tr Fax : +90 (226) 462 91 33 GSM : +90 (533) 485 05 02 E-Mail : teknopro@teknopro.com.tr Website : www.teknopro.com.tr : www.teknoplate.com.tr Distance : from İstanbul 90 minutes from Bursa 90 minutes from Kocaeli 45 minutes 40 °41’04.47”K / 29°33’23.50”D – Google Earth TEKNOPRO ENGINEERING & CONSTRUCTION
WHAT CAN WE DO FOR YOU ? - FIELD OF ACTIVITIES www.teknopro.com.tr PROJECT SITE ENGINEERING MANUFACTURING MANAGEMENT ERECTION TEKNOPRO ENGINEERING & CONSTRUCTION 4
PROJECT MANAGEMENT • Scope of Work • Scope Documentation • Preliminary Schedule / Planning • PLANNING Cost Estimation / Budget Price • Design • Detailed Schedule / Planning • Construction Packages • Workshop Drawings www.teknopro.com.tr FOLLOW-UP ORGANIZING • Specifications • Construction • Procurement • Inspection • Supervision • Check-out • Commissioning REPORTING APPLICATION • Start-Up Support • Performance Tests • Guarantees TEKNOPRO ENGINEERING & CONSTRUCTION 5
ENGINEERING • Preparation of Project Design Package • Basic & Detailed Planning • BASIC Lists ENGINEERING • Specifications • PROCESS DESIGN Equipment Design Documentation • DETAILED Specifications ENGINEERING • Workshop Drawings EQUIPMENT ENGINEERING • Piping Design Documentation www.teknopro.com.tr DESIGN • Specifications • Manufacturing Drawings • PIPING DESIGN Equipment Installation Instructions STEEL STRUCTURE • DESIGN * Steel Structural Drawings* • Architectural / Civil Drawings* • Application Drawings ( Foundation ) CIVIL DESIGN * • Bill of Materials (BOMs) • Bid Evaluations TEKNOPRO ENGINEERING & CONSTRUCTION 6
PROCESS DESIGN • Preparation of Process Flow Diagrams • Process Balance • Material Balances • Energy Balances • Utility Consumption Calculations • Preparation of P&IDs • Preparation of E&IDs * • Equipment List www.teknopro.com.tr • Equipment Specifications • Unit Specifications • Guidance for Selection of Utility Units • Cooling Towers, • Steam HP / LP • Air Supply Unit • etc.. • Equipment Layout Design • Pipe Design • Special Installation Instructions TEKNOPRO ENGINEERING & CONSTRUCTION 7
EQUIPMENT DESIGN • Reactors • Mixers • Shell & Tube Heat Exchangers • Plate Type Heat Exchangers • Piston Type Dip Valves • Tray Type Filters • Special Filter www.teknopro.com.tr • Crystallizators • Evaporators • Distillation Columns • Extraction Columns • Absorption & Adsorption Columns • Reactor Heating & Cooling Packed Systems • Sea Water Cooling Systems • Storage Tanks • and Custom Equipment/Machine Design TEKNOPRO ENGINEERING & CONSTRUCTION 8
PIPING DESIGN • Piping Specifications • Instrument & Equipment Specifications • Selection and Preparation Specifications for Pumps, Instrument, etc. • Process Piping & Utility Piping Design • Isometrics Drawings • Piping Layout & Sections Drawings • Line Lists • Component Lists www.teknopro.com.tr • Instrument Lists • Equipment List* • 3D Study • Pipe Supports Selection/Design • Piperack Design • Hook-up Diagrams • Hidrolics Diagrams • Instrumentation Lines • Stress Analyses • Bill of Materials (BOMs) • Cost Estimation TEKNOPRO ENGINEERING & CONSTRUCTION 9
MANUFACTURING MANUFACTURING 2. INSTALLATION 1. EQUIPMENT MAN. 3. PIPING 4. STRUCTURE Equipment Materials: Process Piping Small Scale Steel Structure Machine Austenitic Steels, Hastelloy, Utility Piping Big Scale Steel Structure* Titanium, Nickel Alloy, Pumps Steam&Condensate Piping Machine Parts Aluminum, PVC Motors Glass-fiber Piping Special Supports www.teknopro.com.tr Process: Gearbox PVC Piping Equipment Base Supports TIG, MAG, SAW, Plasma Coupling Alignment, Belt Hydraulic Piping Piperacks (PAW) – Column&Beam Alignment System Instrumention Lines Pump Supports Special Rotor Units Coating: Piping Supports Instrument Teflon, Halar Insulation Supports Glass Equipment Code: Glass Piping ASME, EN 13445, AD2000 Merkblatter, API, etc. Vibration Analysis* 3rd Party Inspection One welding on circumference – Long Length Plate TEKNOPRO ENGINEERING & CONSTRUCTION 10
EQUIPMENT MANUFACTURING • Agitated Pressurized Tanks, Shell & Tube Heat Exchangers • Plate Type Heat Exchangers www.teknoplate.com.tr • Piston Type Dip Valves, Tray Type Filters, Special Filter • Crystallizators, Evaporators • Distillation Columns, Extraction Columns • Absorption & Adsorption Columns • www.teknopro.com.tr Scrubber Columns • Reactor Heating & Cooling Packed Systems • Sea Water Cooling Systems • Custom Equipment/Machine Design • Hot Air Ducting • Storage Tanks TEKNOPRO ENGINEERING & CONSTRUCTION 11
AVAILABLE TEST DEVICE • Teodolite – Wild T2 • Level Measurement Device • Coupling & Belt Aligment Device – Fixture Laser • Roughness Measurement Device • Dry Film Thickness Measurement Device • Wet Film Thickness Measurement Device • Lazer Termometer • Sound Measurement Device www.teknopro.com.tr • pH Measuring Probe • Periodically Calibrated Measuring Tools TEKNOPRO ENGINEERING & CONSTRUCTION 12
AVAILABLE MACHINE PARK • Wokshop – 1.000 m2 / 7 & 3 tons 9m Height Overhead Cranes • Wokshop – 350 m2 / 3 tons 9m Height Overhead Cranes • Totally 1.000 m2 Space Area • TIG, MAG, SAW and PAW Welding Machines • Column & Beam Automatic Tracing Welding System • Automatic Tank Rotating Device • Tube Expander www.teknopro.com.tr • Rolling Machine • Bending Machine - Abkant • Cutting Machine – Giyotin • Profile Bending Machine • Hydrostatic Test Pump Up to 200 bar • Lathe • Plasma Cutting Machine • Tools for Site Erection TEKNOPRO ENGINEERING & CONSTRUCTION 13
SITE ERECTIONS • Installation and Reports of Process Equipment ( Installation Quality - IQ ) • Reactors, Columns, Speacial Unit, etc. • Installation and Alignment of ( Alignment Reports ) • Pumps • Special Rotor Units or Gearbox • Process & Utility Piping www.teknopro.com.tr • Pipes, Valves, etc. • Special Intruments • Installation of Pipe Supports • Installation of Piperacks • Hidrolic Piping – Tubing • Instrument Lines – Flexible Hosing • Plastic Piping • Preparation Hydrostatic Test Plan for Equipment and Pipes • Service for DRY-RUN TEKNOPRO ENGINEERING & CONSTRUCTION 14
SITE SERVICE • Equipment Supervision/Installation • Equipment Revision/Maintenance • Piping • Installation of Equipment & Instrument • Installation of Rotor Units - Coupling Alignment • Pipe re-routing at Site • www.teknopro.com.tr Modifications • Supply Manpower • Supply Machine TEKNOPRO ENGINEERING & CONSTRUCTION 15
OUTSOURCING • Processes • Evaporation, Crystallization, Mixing, Drying etc. • Equipment • Glass-Lined Equipment, Centrifuges, Pumps, Valves etc. • Tools – Rental Equipment • Bending Machines, Cuttings Machine, etc. • Parts www.teknopro.com.tr • Laser, Plasma, Oxy and Water-Jet cut plates, machined parts, tubesheet, etc. • Long Length Stainless Stell Plate – Upto 15m ( ie. 5 x 1.5000 x 15.000 ) • Lifting Machines – Mobile Crane • Up to 500 ton Mobile Cranes • Manpower • Up to 100 Certified Welders acc. to standard ( EN 287-1, ASME IX, etc. ) • Totally up to 250 person/project • Company • Isolation, Paint, Steel Structure Manufacturing, Galvanization, etc. TEKNOPRO ENGINEERING & CONSTRUCTION 16
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