ENGINEERING & CONSTRUCTION TEKNOPRO MHENDSLK VE ENDSTR TESSLER - - PowerPoint PPT Presentation

ENGINEERING & CONSTRUCTION

TEKNOPRO MÜHENDİSLİK VE ENDÜSTRİ TESİSLERİ ÜRETİMİ A.Ş.

www.teknopro.com.tr

www.teknopro.com.tr

CORPORATE INFORMATION

TEKNOPRO Mühendislik ve Endüstri Tesisleri Üretimi A.Ş. has been established for engineering services, process equipment design, manufacturing, industrial plant manufacturing and erection in 1999 . TEKNOPRO, serves with experienced staff, computer-aided design and project group,

• pportunities for good outfitting workshop and large construction site for

chemical, pharmaceutical, paper, wood, food and industrial facilities investments. Our service areas are fluid mechanics, fluid transfer, heat transfer, crystallization, evaporation, distillation, extraction, absorption system, tubular and plate heat exchanger, special chemical process equipment design, manufacturing and erection at site. TEKNOPRO certified Quality Management System ISO 9001:2008 and serves work with the understanding that is based customer satisfaction in all services areas. TEKNOPRO ENGINEERING & CONSTRUCTION

www.teknopro.com.tr

ABOUT US

Engineering and Manifacturing Office Adress : Devlet Karayolu Üzeri, Dereköy Sapağı Yalova-Kocaeli İl Sınırı Karamürsel / Kocaeli / TURKEY Tel. : +90 (226) 462 90 89 – 90 99 : +90 (262) 454 44 94 – 44 99 Fax : +90 (226) 462 91 33 GSM : +90 (533) 485 05 02 E-Mail : teknopro@teknopro.com.tr Website : www.teknopro.com.tr : www.teknoplate.com.tr Distance : from İstanbul 90 minutes from Bursa 90 minutes from Kocaeli 45 minutes

40°41’04.47”K / 29°33’23.50”D – Google Earth

TEKNOPRO ENGINEERING & CONSTRUCTION

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WHAT CAN WE DO FOR YOU ?

www.teknopro.com.tr PROJECT MANAGEMENT ENGINEERING MANUFACTURING SITE ERECTION

• FIELD OF ACTIVITIES

TEKNOPRO ENGINEERING & CONSTRUCTION

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PROJECT MANAGEMENT

TEKNOPRO ENGINEERING & CONSTRUCTION www.teknopro.com.tr

• Scope of Work
• Scope Documentation
• Preliminary Schedule / Planning
• Cost Estimation / Budget Price
• Design
• Detailed Schedule / Planning
• Construction Packages
• Workshop Drawings
• Specifications
• Construction
• Procurement
• Inspection
• Supervision
• Check-out
• Commissioning
• Start-Up Support
• Performance Tests
• Guarantees

PLANNING ORGANIZING APPLICATION REPORTING FOLLOW-UP

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ENGINEERING

TEKNOPRO ENGINEERING & CONSTRUCTION www.teknopro.com.tr

• Preparation of Project Design Package
• Basic & Detailed Planning
• Lists
• Specifications
• Equipment Design Documentation
• Specifications
• Workshop Drawings
• Piping Design Documentation
• Specifications
• Manufacturing Drawings
• Equipment Installation Instructions
• Steel Structural Drawings*
• Architectural / Civil Drawings*
• Application Drawings ( Foundation )
• Bill of Materials (BOMs)
• Bid Evaluations

ENGINEERING PROCESS DESIGN BASIC ENGINEERING DETAILED ENGINEERING EQUIPMENT DESIGN PIPING DESIGN STEEL STRUCTURE DESIGN * CIVIL DESIGN *

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PROCESS DESIGN

TEKNOPRO ENGINEERING & CONSTRUCTION www.teknopro.com.tr

• Preparation of Process Flow Diagrams
• Process Balance
• Material Balances
• Energy Balances
• Utility Consumption Calculations
• Preparation of P&IDs
• Preparation of E&IDs *
• Equipment List
• Equipment Specifications
• Unit Specifications
• Guidance for Selection of Utility Units
• Cooling Towers,
• Steam HP / LP
• Air Supply Unit
• etc..
• Equipment Layout Design
• Pipe Design
• Special Installation Instructions

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EQUIPMENT DESIGN

TEKNOPRO ENGINEERING & CONSTRUCTION www.teknopro.com.tr

• Reactors
• Mixers
• Shell & Tube Heat Exchangers
• Plate Type Heat Exchangers
• Piston Type Dip Valves
• Tray Type Filters
• Special Filter
• Crystallizators
• Evaporators
• Distillation Columns
• Extraction Columns
• Absorption & Adsorption Columns
• Reactor Heating & Cooling Packed Systems
• Sea Water Cooling Systems
• Storage Tanks
• and Custom Equipment/Machine Design

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PIPING DESIGN

TEKNOPRO ENGINEERING & CONSTRUCTION www.teknopro.com.tr

• Piping Specifications
• Instrument & Equipment Specifications
• Selection and Preparation Specifications for Pumps,, Instrument, etc.
• Process Piping & Utility Piping Design
• Isometrics Drawings
• Piping Layout & Sections Drawings
• Line Lists
• Component Lists
• Instrument Lists
• Equipment List*
• 3D Study
• Pipe Supports Selection/Design
• Piperack Design
• Hook-up Diagrams
• Hidrolics Diagrams
• Instrumentation Lines
• Stress Analyses
• Bill of Materials (BOMs)
• Cost Estimation

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MANUFACTURING

TEKNOPRO ENGINEERING & CONSTRUCTION www.teknopro.com.tr

MANUFACTURING

• 1. EQUIPMENT MAN.

Materials: Austenitic Steels, Hastelloy, Titanium, Nickel Alloy, Aluminum, PVC Process: TIG, MAG, SAW, Plasma (PAW) – Column&Beam System Coating: Teflon, Halar Code: ASME, EN 13445, AD2000 Merkblatter, API, etc. 3rd Party Inspection One welding on circumference – Long Length Plate

• 2. INSTALLATION

Equipment Machine Pumps Motors Gearbox Coupling Alignment, Belt Alignment Special Rotor Units Instrument Glass Equipment Glass Piping Vibration Analysis*

• 3. PIPING

Process Piping Utility Piping Steam&Condensate Piping Glass-fiber Piping PVC Piping Hydraulic Piping Instrumention Lines

• 4. STRUCTURE

Small Scale Steel Structure Big Scale Steel Structure* Machine Parts Special Supports Equipment Base Supports Piperacks Pump Supports Piping Supports Insulation Supports

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EQUIPMENT MANUFACTURING

TEKNOPRO ENGINEERING & CONSTRUCTION www.teknopro.com.tr

• Agitated Pressurized Tanks, Shell & Tube Heat Exchangers
• Plate Type Heat Exchangers www.teknoplate.com.tr
• Piston Type Dip Valves, Tray Type Filters, Special Filter
• Crystallizators, Evaporators
• Distillation Columns, Extraction Columns
• Absorption & Adsorption Columns
• Scrubber Columns
• Reactor Heating & Cooling Packed Systems
• Sea Water Cooling Systems
• Custom Equipment/Machine Design
• Hot Air Ducting
• Storage Tanks

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AVAILABLE TEST DEVICE

TEKNOPRO ENGINEERING & CONSTRUCTION www.teknopro.com.tr

• Teodolite – Wild T2
• Level Measurement Device
• Coupling & Belt Aligment Device – Fixture Laser
• Roughness Measurement Device
• Dry Film Thickness Measurement Device
• Wet Film Thickness Measurement Device
• Lazer Termometer
• Sound Measurement Device
• pH Measuring Probe
• Periodically Calibrated Measuring Tools

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AVAILABLE MACHINE PARK

TEKNOPRO ENGINEERING & CONSTRUCTION www.teknopro.com.tr

• Wokshop – 1.000 m2 / 7 & 3 tons 9m Height Overhead Cranes
• Wokshop – 350 m2 / 3 tons 9m Height Overhead Cranes
• Totally 1.000 m2 Space Area
• TIG, MAG, SAW and PAW Welding Machines
• Column & Beam Automatic Tracing Welding System
• Automatic Tank Rotating Device
• Tube Expander
• Rolling Machine
• Bending Machine - Abkant
• Cutting Machine – Giyotin
• Profile Bending Machine
• Hydrostatic Test Pump Up to 20 bar
• Lathe
• Plasma Cutting Machine
• Tools for Site Erection

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SITE ERECTIONS

TEKNOPRO ENGINEERING & CONSTRUCTION www.teknopro.com.tr

• Installation and Reports of Process Equipment

( Installation Quality - IQ )

• Reactors, Columns, Speacial Unit, etc.
• Installation and Alignment of ( Alignment Reports )
• Pumps
• Special Rotor Units or Gearbox
• Process & Utility Piping
• Pipes, Valves, etc.
• Special Intruments
• Installation of Pipe Supports
• Installation of Piperacks
• Hidrolic Piping – Tubing
• Instrument Lines – Flexible Hosing
• Plastic Piping
• Preparation Hydrostatic Test Plan for Equipment and Pipes
• Service for DRY-RUN

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SITE SERVICE

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• Equipment Supervision/Installation
• Equipment Revision/Maintenance
• Piping
• Installation of Equipment & Instrument
• Installation of Rotor Units - Coupling Alignment
• Pipe re-routing at Site
• Modifications
• Supply Manpower
• Supply Machine

TEKNOPRO ENGINEERING & CONSTRUCTION

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OUTSOURCING

TEKNOPRO ENGINEERING & CONSTRUCTION www.teknopro.com.tr

• Processes
• Evaporation, Crystallization, Mixing, Drying etc.
• Equipment
• Glass-Lined Equipment, Centrifuges, Pumps, Valves etc.
• Tools – Rental Equipment
• Bending Machines, Cuttings Machine, etc.
• Parts
• Laser, Plasma, Oxy and Water-Jet cut plates, machined parts, tubesheet, etc.
• Long Length Stainless Stell Plate – Upto 15m ( ie. 5 x 1.5000 x 15.000 )
• Lifting Machines – Mobile Crane
• Up to 500 ton Mobile Cranes
• Manpower
• Up to 100 Certified Welders acc. to standard
• ( EN 287-1, ASME IX, etc. )
• Totally up to 250 person/project
• Company
• Isolation, Paint, Steel Structure Manufacturing, Galvanization, etc.

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OUTSOURCING

TEKNOPRO ENGINEERING & CONSTRUCTION www.teknopro.com.tr

• Transportation Company
• Can be transported up to 4m Diameter/Height
• Coating
• Rubber Lining, Halar, Teflon
• Instrumentation/Automation Company
• Cabeling and Piping for Ex-proof zones
• Design Company
• Steel Structure and Civil Design
• Test Company
• Material Analyzing, Strenth Measurement
• Radiograhical and Penetrant Test
• Machinig Company
• For Elliptical Heads, Machine Parts, etc.
• Rental Workshop
• Inspection for Manufacturing and Design
• 3rd Party

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WORK LOAD – INTERNAL

TEKNOPRO ENGINEERING & CONSTRUCTION www.teknopro.com.tr Project Management Enginnering Manufacturing Site Erections

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WORK LOAD – EXPERIENCE

TEKNOPRO ENGINEERING & CONSTRUCTION www.teknopro.com.tr Pharmaceutical Pulp & Paper Chemical Wood Food Utility Others

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PROJECTS by COMPANY

www.teknopro.com.tr EKMEK Unlu Gıda San. ve Tic. A.Ş. AK-KİM Kimya San. ve Tic. A.Ş. Metso Paper Italy S.p.A. Metso Paper Finland Metso Paper Sweden Jordan Bromine Company TÜL Kağıt A.Ş. ENPAY Endüstriyel Pazarlama ve Yatırım A.Ş. ALKİM Kimya San. A.Ş. HPD Process Engineering, S.A. Ulkar Kimya San. ve Tic. A.Ş. Eczacıbaşı-Zentiva Kimyasal Ürünler San. ve Tic. A.Ş. AKSA Akrilik Kimya San. A.Ş. LİLA Kağıt A.Ş. Kastamonu Entegre A.Ş. Eti Soda A.Ş. TEKNOPRO ENGINEERING & CONSTRUCTION

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REFERENCES

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PICTURES

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PICTURES

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PICTURES

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PICTURES

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PICTURES

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www.teknopro.com.tr TEKNOPRO ENGINEERING & CONSTRUCTION

THANK YOU

Do Not Forget to View Detailed “Reference List”