Status for Icarus Cryogenics Installation and Commissioning ICARUS December 2019 Technical Board Meeting
Content: Progress since Director Review in Dec 2018 Current status of cryogenic system and its subsystems Path forward to/through commissioning 2 12/18/19 Michael Geynisman| ICARUS December 2019 Technical Board Meeting
SBNFD (NP01) –Status of Installation, Dec 2018 Designed, procured, partially installed GN2 VENT SBN-FD SET OF LN2 PUMPS CRYOGE NICS Installed, tested, LN2 LN2 SUPPLY Dewar await cooldown T300 SHIELDS LN2 PHASE CONDENSER x 2 SEPARATOR FILTER SHIELDS FROM REGENERATION LAr Dewar LAr SUPPLY Ar MAKEUP GAS Warm Proximity: Installed, tested, MOLE SIEVE & COPPER Additional filter procured by CERN, await cooldown SHIELD Ar PURGE GAS will be installed by Fermi Cold Proximity: VAPORIZER Partially installed, delivered to Fermilab, HTR CONTROL AND SAFETY FILTER Designed, procured, await wiring and SYSTEM install in 2019 partially installed software MOLE SIEVE Ar PURGE VENT & COPPER SHIELD RELIEFS FILL FILTER Await modification SHIELD GAS ANALYZERS INTEGRATION INCLUDES LABOR, Built, await MATERIAL AND SERVICES FOR INTERCONNECTING PIPING, COMMON fill w/gas CONTROLS AND ODH SYSTEMS, Warm vessel: OPERATIONS AND SAFETY Ar + H2 MIX HEATER DOCUMENTATION PACKAGES, REVIEWS, exceptional vessel Internal Cryogenics AND COMMISSIONING. w/ purge Subsystem COOLDOWN VENTS SET OF LAr PUMPS ARGON VENT INFN Designed, wait External Cryogenics Proximity Cryogenics DRAIN procurement T300 VESSEL x 2 Subsystem Subsystem SHELDS ODH Installed, tested Proximity platform – installed Supports – designed, awaiting Integration and Controls: procurement and installation Safety documentation per FESHM 4240, 5031, 5031.1, 5051.5, 5033, 5032 (~ 80 Eng. Notes) CERN EDMS No. 1549951 3 12/18/19 Michael Geynisman| ICARUS December 2019 Technical Board Meeting
SBNFD (NP01) – Status of Installation, Dec 2019 GN2 VENT SBN-FD SET OF LN2 PUMPS CRYOGE NICS LN2 LN2 SUPPLY Dewar T300 SHIELDS LN2 PHASE CONDENSER x 2 SEPARATOR FILTER SHIELDS FROM REGENERATION LAr Dewar LAr SUPPLY Ar MAKEUP GAS Warm Proximity: MOLE SIEVE & COPPER Additional filter procured by CERN, SHIELD Ar PURGE GAS will be installed by Fermi Cold Proximity: VAPORIZER delivered to Fermilab, HTR CONTROL AND SAFETY Finalizing FILTER Designed, procured, SYSTEM install in 2019 software partially installed MOLE SIEVE Ar PURGE VENT & COPPER SHIELD RELIEFS FILL FILTER SHIELD GAS ANALYZERS INTEGRATION INCLUDES LABOR, MATERIAL AND SERVICES FOR INTERCONNECTING PIPING, COMMON CONTROLS AND ODH SYSTEMS, Warm vessel: OPERATIONS AND SAFETY Ar + H2 MIX HEATER DOCUMENTATION PACKAGES, REVIEWS, exceptional vessel Internal Cryogenics AND COMMISSIONING. w/ purge Subsystem COOLDOWN VENTS SET OF LAr PUMPS ARGON VENT INFN External Cryogenics Proximity Cryogenics DRAIN T300 VESSEL x 2 Subsystem Subsystem ODH SHELDS Installed, tested Proximity platform Supports Integration and Safety: Safety documentation per FESHM 4240, 5031, 5031.1, 5051.5, 5033, 5032 (~ 80 Eng. Notes) CERN EDMS No. 1549951 4 12/18/19 Michael Geynisman| ICARUS December 2019 Technical Board Meeting
Cryo System Status (top level): – Icarus cold vessels – installed, pneumatically pressure tested and verified for FEA, approved by safety, presently at vacuum and connected to warm gas collection system via gas re-condensers – Icarus warm vessel – installed, approved by safety w/o pressure testing due to excessive leaks to atm, ready for N2 purge (limited for ODH impact and contingent on ODH assignment for SBNFD). Heater system still needs to be completed, incl. controls – Internal Cryogenics – installed, approved by safety. Side penetration spools are being pumped for insulating vacuum – Proximity Cryogenics (incl. vessels, piping, supports) – installed, tested, approved by safety, verified by CERN (mostly) • Gas recirculation filters are activated by Fermilab; filter boxes are closed and at insulation vacuum • Liquid recirculation filters are activated by Fermilab; filter boxes are closed, but need to be pumped for insulation vacuum • Fill filter and switch panel are installed, connected to external system and awaiting regeneration • Supports (for transfer lines and gas re-condensers) are installed • Reliefs are tested and installed • Valves PVs and FCVs are verified for functionality 5 12/18/19 Michael Geynisman| ICARUS December 2019 Technical Board Meeting
Cryo System Status (top level): – External cryogenics (mechanical) – installed, approved by safety, operational (mostly): • LN2 system – installed, approved, cold/filled and on delivery schedule by Matheson, ready for ops with delivery isolation valve closed awaiting ODH and ORC • GN2 system – installed, approved, ready, incl. delivery of GN2 for warm vessel purge with delivery isolation valve closed awaiting ODH and ORC • LAr system – installed, approved, cold/filled 2 times by Air Products with Fermilab verification of purity for delivered argon (O 2 , N 2 , H 2 O), connected to fill filter with delivery isolation valve closed awaiting ODH and ORC • GAr system – installed, approved, ready, incl. delivery of GAr to cryostats via installed makeup filter (activated by Fermilab) with delivery isolation valve closed awaiting ODH and ORC • Regeneration system – installed, approved, ready, incl. delivery of GAr + H 2 for fill filter • Warm gas collection system – installed, approved, ready for operations, connected to cryostats via gas re-condensers and at common vacuum with cryostats • Pressure reliefs (Velan mechanical reliefs and control valves) – installed, tested, approved • Cold and warm vents – installed, tested, approved by safety, few remaining spots to cover with insulation 6 12/18/19 Michael Geynisman| ICARUS December 2019 Technical Board Meeting
Cryo System Status (top level): – Electrical/control – being completed (target date mid-Jan 2020): Hardware (field devices): • Process cryo devices – installed and wired to Siemens S7 PLCs I/O • ODH devices – installed and wired to Beckhoff PLC I/O • Warm vessel heater devices – are being installed and wired • Cryo alarm lights – not ready yet, target date mid-Jan 2020 Software (PLC and HMI): • Siemens S7 PLC – installed, programming is being completed and tested by Fermi/CERN – target date mid-Jan 2020 • Beckhoff PLCs – installed, programmed and tested, active • PLC for warm vessel heater controls - installed, is being programmed, target date mid-Jan 2020 • HMI iFIX – is being programmed, target date mid-Jan 2020 • Notification system Win911 – not ready yet, target date mid-Jan 2020 • Datalogging system Seeq - not fully complete yet, target date mid-Jan 2020 7 12/18/19 Michael Geynisman| ICARUS December 2019 Technical Board Meeting
Cryo System Status (top level): – Safety – being completed (target date for pORC mid-Jan 2020): • Engineering notes for pressure and low-pressure vessels – complete, approved (5031, 5031.5) • Engineering notes for pressure piping – complete, approved (5031.1) • Engineering notes for vacuum vessels – complete, approved (5033) • Engineering note for ODH – complete, approved (4240), awaiting implementation of ODH classification of the SBNFD bldg. and clearance from Neutrino Div. Head • Supporting documentation for safety – risk assessments, P&IDs, VIEs, description of controls, etc. (5032) – complete 8 12/18/19 Michael Geynisman| ICARUS December 2019 Technical Board Meeting
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