Status for Icarus Cryogenics Installation and Commissioning ICARUS - - PowerPoint PPT Presentation

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Status for Icarus Cryogenics Installation and Commissioning ICARUS - - PowerPoint PPT Presentation

Feb 01, 2023 274 likes •534 views

Status for Icarus Cryogenics Installation and Commissioning ICARUS December 2019 Technical Board Meeting Content: Progress since Director Review in Dec 2018 Current status of cryogenic system and its subsystems Path forward to/through

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Status for Icarus Cryogenics Installation and Commissioning

ICARUS December 2019 Technical Board Meeting

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12/18/19 2

Progress since Director Review in Dec 2018 Current status of cryogenic system and its subsystems Path forward to/through commissioning

Content:

Michael Geynisman| ICARUS December 2019 Technical Board Meeting

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HEATER ARGON VENT FILL FILTER GAS ANALYZERS LAr SUPPLY Ar + H2 MIX Ar PURGE VENT T300 VESSEL x 2 LAr Dewar VAPORIZER HTR RELIEFS Ar PURGE GAS Ar MAKEUP GAS

External Cryogenics Subsystem Proximity Cryogenics Subsystem

Internal Cryogenics Subsystem

LN2 SUPPLY LN2 Dewar GN2 VENT LN2 PHASE SEPARATOR CONDENSER x 2

SBN-FD CRYOGE NICS

CONTROL AND SAFETY SYSTEM T300 SHIELDS FILTER SHIELDS SET OF LN2 PUMPS SHELDS FILTER MOLE SIEVE & COPPER SHIELD SHIELD FROM REGENERATION INFN INTEGRATION INCLUDES LABOR, MATERIAL AND SERVICES FOR INTERCONNECTING PIPING, COMMON CONTROLS AND ODH SYSTEMS, OPERATIONS AND SAFETY DOCUMENTATION PACKAGES, REVIEWS, AND COMMISSIONING. MOLE SIEVE & COPPER SHIELD COOLDOWN VENTS SET OF LAr PUMPS DRAIN

Michael Geynisman| ICARUS December 2019 Technical Board Meeting 3

SBNFD (NP01) –Status of Installation, Dec 2018

CERN EDMS No. 1549951

Additional filter Cold Proximity: delivered to Fermilab, install in 2019 Installed, tested Designed, procured, partially installed Warm Proximity: procured by CERN, will be installed by Fermi Designed, procured, partially installed Installed, tested, await cooldown Installed, tested, await cooldown Await modification Partially installed, await wiring and software Built, await fill w/gas Designed, wait procurement Proximity platform – installed Supports – designed, awaiting procurement and installation Integration and Controls: Safety documentation per FESHM 4240, 5031, 5031.1, 5051.5, 5033, 5032 (~ 80 Eng. Notes)

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Warm vessel: exceptional vessel w/ purge ODH

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HEATER ARGON VENT FILL FILTER GAS ANALYZERS LAr SUPPLY Ar + H2 MIX Ar PURGE VENT T300 VESSEL x 2 LAr Dewar VAPORIZER HTR RELIEFS Ar PURGE GAS Ar MAKEUP GAS

External Cryogenics Subsystem Proximity Cryogenics Subsystem

Internal Cryogenics Subsystem

LN2 SUPPLY LN2 Dewar GN2 VENT LN2 PHASE SEPARATOR CONDENSER x 2

SBN-FD CRYOGE NICS

CONTROL AND SAFETY SYSTEM T300 SHIELDS FILTER SHIELDS SET OF LN2 PUMPS SHELDS FILTER MOLE SIEVE & COPPER SHIELD SHIELD FROM REGENERATION INFN INTEGRATION INCLUDES LABOR, MATERIAL AND SERVICES FOR INTERCONNECTING PIPING, COMMON CONTROLS AND ODH SYSTEMS, OPERATIONS AND SAFETY DOCUMENTATION PACKAGES, REVIEWS, AND COMMISSIONING. MOLE SIEVE & COPPER SHIELD COOLDOWN VENTS SET OF LAr PUMPS DRAIN

Michael Geynisman| ICARUS December 2019 Technical Board Meeting 4

SBNFD (NP01) – Status of Installation, Dec 2019

CERN EDMS No. 1549951

Additional filter Cold Proximity: delivered to Fermilab, install in 2019 Installed, tested Designed, procured, partially installed Warm Proximity: procured by CERN, will be installed by Fermi Finalizing software Proximity platform Supports Integration and Safety: Safety documentation per FESHM 4240, 5031, 5031.1, 5051.5, 5033, 5032 (~ 80 Eng. Notes)

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Warm vessel: exceptional vessel w/ purge ODH

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– Icarus cold vessels – installed, pneumatically pressure tested and verified for FEA,

approved by safety, presently at vacuum and connected to warm gas collection system via gas re-condensers

– Icarus warm vessel – installed, approved by safety w/o pressure testing due to

excessive leaks to atm, ready for N2 purge (limited for ODH impact and contingent on ODH assignment for SBNFD). Heater system still needs to be completed, incl. controls

– Internal Cryogenics – installed, approved by safety. Side penetration spools are

being pumped for insulating vacuum

– Proximity Cryogenics (incl. vessels, piping, supports) – installed, tested,

approved by safety, verified by CERN (mostly)

  • Gas recirculation filters are activated by Fermilab; filter boxes are closed and at insulation

vacuum

  • Liquid recirculation filters are activated by Fermilab; filter boxes are closed, but need to be

pumped for insulation vacuum

  • Fill filter and switch panel are installed, connected to external system and awaiting

regeneration

  • Supports (for transfer lines and gas re-condensers) are installed
  • Reliefs are tested and installed
  • Valves PVs and FCVs are verified for functionality

Cryo System Status (top level):

Michael Geynisman| ICARUS December 2019 Technical Board Meeting

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– External cryogenics (mechanical) – installed, approved by safety, operational

(mostly):

  • LN2 system – installed, approved, cold/filled and on delivery schedule by Matheson, ready

for ops with delivery isolation valve closed awaiting ODH and ORC

  • GN2 system – installed, approved, ready, incl. delivery of GN2 for warm vessel purge with

delivery isolation valve closed awaiting ODH and ORC

  • LAr system – installed, approved, cold/filled 2 times by Air Products with Fermilab verification
  • f purity for delivered argon (O2, N2, H2O), connected to fill filter with delivery isolation valve

closed awaiting ODH and ORC

  • GAr system – installed, approved, ready, incl. delivery of GAr to cryostats via installed

makeup filter (activated by Fermilab) with delivery isolation valve closed awaiting ODH and ORC

  • Regeneration system – installed, approved, ready, incl. delivery of GAr + H2 for fill filter
  • Warm gas collection system – installed, approved, ready for operations, connected to

cryostats via gas re-condensers and at common vacuum with cryostats

  • Pressure reliefs (Velan mechanical reliefs and control valves) – installed, tested, approved
  • Cold and warm vents – installed, tested, approved by safety, few remaining spots to cover

with insulation

Cryo System Status (top level):

Michael Geynisman| ICARUS December 2019 Technical Board Meeting

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– Electrical/control – being completed (target date mid-Jan 2020):

Hardware (field devices):

  • Process cryo devices – installed and wired to Siemens S7 PLCs I/O
  • ODH devices – installed and wired to Beckhoff PLC I/O
  • Warm vessel heater devices – are being installed and wired
  • Cryo alarm lights – not ready yet, target date mid-Jan 2020

Software (PLC and HMI):

  • Siemens S7 PLC – installed, programming is being completed and tested by Fermi/CERN –

target date mid-Jan 2020

  • Beckhoff PLCs – installed, programmed and tested, active
  • PLC for warm vessel heater controls - installed, is being programmed, target date mid-Jan

2020

  • HMI iFIX – is being programmed, target date mid-Jan 2020
  • Notification system Win911 – not ready yet, target date mid-Jan 2020
  • Datalogging system Seeq - not fully complete yet, target date mid-Jan 2020

Cryo System Status (top level):

Michael Geynisman| ICARUS December 2019 Technical Board Meeting

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– Safety – being completed (target date for pORC mid-Jan 2020):

  • Engineering notes for pressure and low-pressure vessels – complete, approved (5031,

5031.5)

  • Engineering notes for pressure piping – complete, approved (5031.1)
  • Engineering notes for vacuum vessels – complete, approved (5033)
  • Engineering note for ODH – complete, approved (4240), awaiting implementation of ODH

classification of the SBNFD bldg. and clearance from Neutrino Div. Head

  • Supporting documentation for safety – risk assessments, P&IDs, VIEs, description of controls,
  • etc. (5032) – complete

Cryo System Status (top level):

Michael Geynisman| ICARUS December 2019 Technical Board Meeting

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Cryo Installation Status - (Dec 2019):

Michael Geynisman| ICARUS December 2019 Technical Board Meeting

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12/18/19 10 Michael Geynisman| ICARUS December 2019 Technical Board Meeting

Cryo Installation Status - (Dec 2019):

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12/18/19 11 Michael Geynisman| ICARUS December 2019 Technical Board Meeting

Cryo Installation Status - (Dec 2019):

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12/18/19 12 Michael Geynisman| ICARUS December 2019 Technical Board Meeting

Cryo Installation Status - (Dec 2019):

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12/18/19 13 Michael Geynisman| ICARUS December 2019 Technical Board Meeting

Cryo Installation Status - (Dec 2019):

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12/18/19 14 Michael Geynisman| ICARUS December 2019 Technical Board Meeting

Cryo Installation Status - (Dec 2019):

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12/18/19 15 Michael Geynisman| ICARUS December 2019 Technical Board Meeting

Cryo Installation Status - (Dec 2019):

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12/18/19 16 Michael Geynisman| ICARUS December 2019 Technical Board Meeting

Cryo Installation Status - (Dec 2019):

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Cryo Installation Status - (Dec 2019):

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12/18/19 18 Michael Geynisman| ICARUS December 2019 Technical Board Meeting

Cryo Installation Status - (Dec 2019):

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12/18/19 19 Michael Geynisman| ICARUS December 2019 Technical Board Meeting

Cryo Installation Status - (Dec 2019):

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12/18/19 20 Michael Geynisman| ICARUS December 2019 Technical Board Meeting

Cryo Installation Status - (Dec 2019):

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Cryo System Pre-Commissioning Tasks leading to pORC

Michael Geynisman| ICARUS December 2019 Technical Board Meeting

– Closing FC filter boxes - done – Verifying and Pumping vacuums to below ~5E-2 mbar – in progress (until

cooldown):

  • Side penetrations (in progress)
  • Transfer lines (not started, separate plan)
  • F2, CA/CB (done), FC, NP, TI/TO, CP

– Controls completion and checkup – in progress (target 2nd – 3rd week Jan 2020)

  • Completion of programming for 50-CP VFD and replacement and programming for 40-CP VFD
  • Completion of PLC programming (w/CERN remote checking) – by Jan 13, 2020
  • Completion of HMI programming (w/CERN remote checking)- by Jan 13, 2020
  • Completion of Win911 and testing - by Jan 27, 2020
  • Completion of Seeq databases - by Jan 27, 2020
  • Installation of cryo alarm lights and final verification of cryo alarms display and notifications -

by Jan 27, 2020

  • Issuance of final controls’ readiness report - by Jan 27, 2020 (need to obtain pORC)
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Cryo System Pre-Commissioning Tasks leading to pORC

Michael Geynisman| ICARUS December 2019 Technical Board Meeting

– Regeneration of F2 filters – in progress (target - ?)

  • Receive clearance from safety and ND - done
  • Verifying controls and obtaining clearance from Project – in progress
  • Regeneration of mol sieve and Cu media – on hold. Need agreement with CERN on their

participation/supervision. Possibly, can be done with Fermi and CERN teams together while CERN observing/controlling remotely. TBD.

– Classify SBNFD building for ODH – in progress (target mid-Jan 2020)

  • Verify ODH system fully operations – done
  • Approve ODH assessment – approved by safety but on hold by Project
  • Post building
  • Place oxygen monitors
  • Reconfigure access
  • Receive clearance from ND
  • Receive cryogenic pORC – Feb 2020
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Cryo System Commissioning Tasks

Michael Geynisman| ICARUS December 2019 Technical Board Meeting

– GN2 purge of warm vessel – ready, but awaiting ODH (2 weeks w/periodic

verification of leak tightness and oxygen monitoring) – ready, but awaiting ODH (target mid-Jan 2020)

– Fill of cryostats with GAr (target beginning of Feb 2020):

  • Initial letting of vacuum with clean GAr from via regenerated fill filter and liquid purifier boxes
  • Fine regulation of cryostat pressure with GAr via makeup filter
  • The purity of the gas in the cold vessels is checked with already commissioned gas analyzers

and accepted by Detector team

– Proximity Cryo System purges (target beginning of Feb 2020):

  • Initial pump/purge - done
  • Secondary purge
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Cryo System Commissioning Tasks

Michael Geynisman| ICARUS December 2019 Technical Board Meeting

– Start of 24-hr shift operations (target Feb 2020):

  • Initiation of 24/7 coverage by Fermi cryo ops team (per proposal “Operations of SBN

Cryogenic System”, SBN Document 13981)

– Cooldown of cryostats w/LN2 via shields (for ~2 weeks):

  • Configuration and opening LN2 dewar to system
  • Cooldown with LN2 by gravity
  • Cooldown by pumping with LN2 pumps

– Fill of cryostats with LAr (for ~8 weeks):

  • Initiation of LAr delivery by Air Products (w/21 days notice)
  • Initiation delivery schedule with acceptance procedure and transfer of LAr to cryostats
  • Intermediate regeneration of fill filters
  • Pressurization test
  • Transitioning to steady-state operations