Solar Dehydrator Sponsored by: Advisor and Sponsor Advisor and - - PowerPoint PPT Presentation

solar dehydrator
SMART_READER_LITE
LIVE PREVIEW

Solar Dehydrator Sponsored by: Advisor and Sponsor Advisor and - - PowerPoint PPT Presentation

Solar Dehydrator Sponsored by: Advisor and Sponsor Advisor and sponsor Joseph Greene Ph.D. Greg Kallio Ph.D. Lee Altier Ph.D., College of Agriculture Team Team 1 William Enos Mechanical Engineering Kris Gilmour


slide-1
SLIDE 1

Solar Dehydrator

Sponsored by:

slide-2
SLIDE 2

Advisor and sponsor

  • Joseph Greene Ph.D.
  • Greg Kallio Ph.D.
  • Lee Altier Ph.D.,
  • College of Agriculture

Advisor and Sponsor

slide-3
SLIDE 3

Team 1

  • William Enos
  • Mechanical Engineering

Team

  • Kris Gilmour
  • Mechatronic Engineering
slide-4
SLIDE 4

Team 2

  • Sou Yang
  • Mechanical Engineering

Team

  • Cortlin St. Pierre
  • Mechanical Engineering
slide-5
SLIDE 5

Background

  • 25% of produce wasted
  • Extend product shelf life
  • Solar convection and resistance heater
  • California Food Safety Standards

Background

slide-6
SLIDE 6

Background Design Changes

slide-7
SLIDE 7

Background

  • Hybrid Design

Design Solution

slide-8
SLIDE 8

Background

  • Moisture Resistant Strip Heater
  • User Interface

– Simple to use

Design Solution

slide-9
SLIDE 9

Background

  • CFD

– Fan locations

CFD Analysis

slide-10
SLIDE 10

Background Drying Analysis

  • Fick’s Second Law of Diffusivity
  • Diffusivity Assumption (Fall Rate Drying Period)
slide-11
SLIDE 11

Background Drying Analysis

  • Allowable thickness for 30°C, 0.5 m/s
  • 5-6 mm
  • Drying time for 40°C
  • 7.5 hours
slide-12
SLIDE 12

Background Drying Analysis

2000 4000 6000 8000 10000 12000 14000 0.2 0.4 0.6 0.8 1 1.2

Required Watts Air Velocity [m/s]

Heat vs Air Velocity

40°C Temperature Change 30°C Temperature Change 20°C Temperature Change

  • Heater = 1100 [W]
  • Solar collector box = 1000 [W]
  • Target Temperature = 30°C
  • Target Thickness = 5-6 [mm]
slide-13
SLIDE 13

Team 2 Frame Fabrication

slide-14
SLIDE 14

Completed Fabrication

slide-15
SLIDE 15

Design Change

slide-16
SLIDE 16

Finished Project

slide-17
SLIDE 17

Background Testing

  • Quantitative Specifications

Specifications Target Actual Drying Time < 12 Hours < 12 Hours Temperature Difference Spatially Inside Drying Chamber ±5°F ±5°F Volumetric Flow Rate of Air 530 CFM 400 CFM Batch Weight 50 lbs wet weight sliced tomatoes a day 50 lbs/batch

slide-18
SLIDE 18

Background Final Budget

$88,566.00 $1,663.18 $2,379.70 $178.12

Engineering Cost Raw Material Purchased Parts Unused Budget

slide-19
SLIDE 19

Background Sponsors

  • College of Agriculture
  • Student Learning Fee
  • Carriere Family Farm
  • Enos Family
  • Fleming Services
  • Hiway Truck & Trailer Parts
  • Willows, CA
slide-20
SLIDE 20

Reflection

  • Merits of the design solution

○ Efficient heat collector ○ Ample drying capacity ○ Horizontal and vertical airflow operation

  • Unique problems encountered

○ Project transportation

slide-21
SLIDE 21

Solutions Achieved

  • Axle and hitch implementation
  • Modular drying cabinet plate
  • Duct
slide-22
SLIDE 22

Suggestions for the Future

  • Non-detachable heat collector
  • Hitch location moved to the front
  • Two axles
  • Weight reduction
  • Increased airflow
  • Decreased height of the drying cabinet
  • Higher output heater
  • Durable coating
  • Louver-oriented system for the fans
slide-23
SLIDE 23

Conclusion Conclusion

slide-24
SLIDE 24

Questoins

Questions?