Smart Production by Business Unit Managers, Actemium Steven Deprez - - PowerPoint PPT Presentation

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Smart Production by Business Unit Managers, Actemium Steven Deprez - - PowerPoint PPT Presentation

Mar 07, 2023 219 likes •419 views

Smart Production by Business Unit Managers, Actemium Steven Deprez Ivo Reekmans Group Production Manager CTO Executive, Nuscience Chris Mercier 1 Smart Industry Day - 16/06/2016 Step 1 Plant in Full control 2 Smart Industry Day -

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Smart Production

Smart Industry Day - 16/06/2016

by Business Unit Managers, Actemium Steven Deprez Ivo Reekmans Group Production Manager – CTO Executive, Nuscience Chris Mercier

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Step 1 Plant in Full control

Smart Industry Day - 16/06/2016

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Step 1 Plant in Full control

Smart Industry Day - 16/06/2016

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Step 1 Plant in Full control

Smart Industry Day - 16/06/2016

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Step 1 Plant in Full control

Smart Industry Day - 16/06/2016

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Step 1 Plant in Full control

State of the art automation Good Alarming Good Trending/Historian Full/partially MES/MIS

Smart Industry Day - 16/06/2016

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Smart Industry Day - 16/06/2016

Step 2: Self learning plant

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Nuscience: The company

Smart Industry Day - 16/06/2016

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Nuscience: A new plant

Smart Industry Day - 16/06/2016

Quality (vs contamination & segregation) Customer oriented (added value) Smart innovation (vs prototype) Maintenance & operator friendly (predictive/preventive) Marketing – HR – HSE Payback time Data & automation (smart automation)

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Nuscience: The company

Smart Industry Day - 16/06/2016

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Nuscience: The company

Smart Industry Day - 16/06/2016

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Nuscience: Actual Solutions

Videoreplay APS (Advanced planning & Scheduling) Batch Bottleneck Analyze tool Mobile applications

Smart Industry Day - 16/06/2016

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Nuscience: Future Solutions

Operator Free Factory:

Automatic Scheduling proposal based on:

OTIF (On Time In Full) Small number of cleaning batches High Efficiency (capacity) & reliable (maintenance) Smart Industry Day - 16/06/2016

Hoofdplanning Detailplanning Uitvoering Feedback

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Nuscience: Future Solutions

Upgrade Batch Bottleneck Tool

Define KPI for each production line Real time dashboard

Smart Industry Day - 16/06/2016

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15 Automatic Optimized set of parameters Predictive maintenance KPI tools / App Advanced planning & Scheduling Most efficient recipe Inline optimization

Last minute reformulation Humiditymanagement Homogenization

Financial Performance mgt

Smart Industry Day - 16/06/2016

Step 2: Self learning plant

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Smart Production Step 3: Full Eco system

Vendor Managed Inventory Precision Production

Pharma Agriculture Feed …..

Central MES system Purchase & Procurement Risk mgt

Smart Industry Day - 16/06/2016

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Smart Production Step 3: Full Eco system

Vendor Managed Inventory Precision Production

Pharma Agriculture Feed …..

Central MES system Purchase & Procurement Risk mgt

Smart Industry Day - 16/06/2016

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Evolution of ACTEMIUM in IT-landscape

ERP-system / Accounting software

SAP / JD Edwards / Infor M3 / Microsoft Dynamics / Sage/….

Manufacturing Execution Systems Plant Automation System APS

(Advanced Planning & Scheduling) FPM