Smart Production by Business Unit Managers, Actemium Steven Deprez - PowerPoint PPT Presentation

Smart Production by Business Unit Managers, Actemium Steven Deprez Ivo Reekmans Group Production Manager – CTO Executive, Nuscience Chris Mercier 1 Smart Industry Day - 16/06/2016

Step 1 Plant in Full control 2 Smart Industry Day - 16/06/2016

Step 1 Plant in Full control 3 Smart Industry Day - 16/06/2016

Step 1 Plant in Full control 4 Smart Industry Day - 16/06/2016

Step 1 Plant in Full control 5 Smart Industry Day - 16/06/2016

Step 1 Plant in Full control State of the art automation Good Alarming Good Trending/Historian Full/partially MES/MIS 6 Smart Industry Day - 16/06/2016

Step 2: Self learning plant 7 Smart Industry Day - 16/06/2016

Nuscience: The company 8 Smart Industry Day - 16/06/2016

Nuscience: A new plant Quality (vs contamination & segregation) Customer oriented (added value) Smart innovation (vs prototype) Maintenance & operator friendly (predictive/preventive) Marketing – HR – HSE Payback time Data & automation (smart automation) 9 Smart Industry Day - 16/06/2016

Nuscience: The company 10 Smart Industry Day - 16/06/2016

Nuscience: The company 11 Smart Industry Day - 16/06/2016

Nuscience: Actual Solutions Videoreplay APS (Advanced planning & Scheduling) Batch Bottleneck Analyze tool Mobile applications 12 Smart Industry Day - 16/06/2016

Nuscience: Future Solutions Operator Free Factory: Automatic Scheduling proposal based on: OTIF (On Time In Full) Small number of cleaning batches High Efficiency (capacity) & reliable (maintenance) Hoofdplanning Detailplanning Uitvoering Feedback 13 Smart Industry Day - 16/06/2016

Nuscience: Future Solutions Upgrade Batch Bottleneck Tool Define KPI for each production line Real time dashboard 14 Smart Industry Day - 16/06/2016

Step 2: Self learning plant Automatic Optimized set of parameters Predictive maintenance KPI tools / App Advanced planning & Scheduling Most efficient recipe Inline optimization Last minute reformulation Humiditymanagement Homogenization Financial Performance mgt 15 Smart Industry Day - 16/06/2016

Smart Production Step 3: Full Eco system Vendor Managed Inventory Precision Production Pharma Agriculture Feed ….. Central MES system Purchase & Procurement Risk mgt 16 Smart Industry Day - 16/06/2016

Smart Production Step 3: Full Eco system Vendor Managed Inventory Precision Production Pharma Agriculture Feed ….. Central MES system Purchase & Procurement Risk mgt 17 Smart Industry Day - 16/06/2016

Evolution of ACTEMIUM in IT-landscape ERP-system / Accounting software FPM SAP / JD Edwards / Infor M3 / Microsoft Dynamics / Sage/…. APS (Advanced Planning & Scheduling) Manufacturing Execution Systems Plant Automation System 18