Rubber ber Sheet et - Skir irt Rubber ber Rubber ber Lining - - PowerPoint PPT Presentation

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High Tech, Quick Action & Response, Reasonable Price

Convey nveyor

• r Belt - Rubber

ber Lagging ing Rubber ber Sheet et - Skir irt Rubber ber Rubber ber Lining ing

CONTACT US

Office and Factory

PT BANDO I NDONESI A

• Jl. Gajah Tunggal Kel. Pasir Jaya

Kecamatan Jati Uwung Tangerang 15135 Authorized Agent

PT RANADI TYO SUKSES MAKMUR

• Jl. Bakti 4 Kav. 52, Cilandak KKO, Cilandak

Timur, Pasar Minggu, Jakarta Selatan 12560 Telp : + 62 21 30338828 / 7823856 Fax : + 62 21 7823856 sales@ranadityo.co.id http://www.ranadityo.co.id

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COMPANY PROFILE

• PT. Ranadityo Sukses Makmur

(RSM) has been appointed by PT Bando Indonesia as An Authorized Agent since 2010 to sale and distribute Conveyor Belt “BANDO”.

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COMPANY PROFILE

BANDO comes from the name of technical staff Mr. Naosaburo Bando Since 1890’s he began to research and develop an

• riginal type of industrial belt.

After 10 years of extensive research he succeed to design a new belt, the first time of its kind, and was patented as BANDO BELT. In 1906 the first factory was built in Kobe with the name Bando Chemical I ndustries Ltd and never stop to develop new technologies for power transmission, conveyor belts , and other rubber-based products.

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COMPANY PROFILE

In 1987 PT. BANDO I NDONESI A, established as a joint venture company between PT. Kembar Madya Utama and Bando Chemical Industries Ltd. The initial products of this company is V belt type for power transmission in automotive and industrial. Than in 1995 began to be produced and developed the new product, that is conveyor belt. Until now PT Bando Indonesia develop the products and applications continuously, especially based

• n

rubber, such as rubber lining, rubber lagging, dock fenders, etc.

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COMPANY PROFILE

• PT. Bando Indonesia factory is located in Tangerang - Banten on a 50.000 meter

square land. Along with the expansion of the company, we currently have a production capacity

• f 1,500,000 pieces for power transmission belts and belt conveyor 30,000 meters

per month.

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CONVEYOR BELT

Belt Constructions

Top cover rubber Canvas/ply/EP fabric Bottom cover rubber Molded Edge Canvas/ply/EP fabric Cushion rubber Bottom cover rubber Molded Edge Top cover rubber

Multi-ply (SUNCON) Less-ply (SUNLON)

Features of SUNLON :

• Superior fastener holding ability

▪

Complete moisture & mildew protection

• High impact resistance

▪

Deep trough

• Small pulley diameter

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CONVEYOR BELT

EP & NN Characteristics

N y l o n P o l y e s t e r N y l o n N y l o n

NN

Material Polyester + Nylon Elongation 1.6 % center-center Features Short Take-up Travel High Tension High Speed Material Nylon + Nylon Elongation 2.4 % center-center Features High Impact Resistance High Bending Resistance

EP

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CONVEYOR BELT

Minimum Required Pulley Diameter (mm)

Number of ply

EP – 100 EP – 150 EP – 200 EP – 250 EP – 300 EP – 350 EP – 400 Code of Canvas 3 4 5 6 7 300 400 550 650 750 650 750 500 400 400 550 750 750 450 600 650 500 850 850 850 650 650 800 900 900 900 1000 1050 1050 1050 1150 1250 1250 1450 1450

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Product Range

Belt width : 300 ~ 2.200 mm Belt length : Min 30 meters Top Cover thickness : 0 ~ 30 mm Bottom Cover thickness : 0 ~ 30 mm Number of ply : 1 ~ 8 ply Belt strength : 100 ~ 2.800 kgf/cm Packing weight : 20 ton max Roll Diameter : 3.4 m max Selection of canvas : EP (Polyester-Nylon) Selection of cover rubber General Use : JIS-L, JIS-G, JIS-S, Grade M Special Use Impact & abrasive : UIP , SAR Heat Carry : HC 510, HC 513, HR 710 Oil Resistance : OR 210, OR 220 Flame Resistance : FR 300J Chemical Resistance: CR

CONVEYOR BELT

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CONVEYOR BELT

General Use Cover Rubber

Used for general conveyor belts with low abrasive materials and don’t need a high tension. Abrasion loss max 400 mm3. Used for general conveyor belts with medium abrasive materials and medium tension. Abrasion loss max 250 mm3. Used for general conveyor belts with high abrasive materials and high tension. Abrasion loss max 200 mm3. Used for general high tension conveyor belts, superior in abrasion resistance also in cut and gouge resistance. Excellent cold resistance down to - 50o F . Abrasion loss max 120 mm3. JIS–L JIS-G JIS-S Grade M

Grade - M

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CONVEYOR BELT

Superior in impact resistance also cut and gouge resistance Suitable for conveying large size lumps, sharp and rugged materials. (Primary Crusher) For general and high tension conveyor belts Superior in very high abrasion-resistance Abrasion loss max 90mm 3. (Belt Feeder) For handling various kinds of chemicals or materials mixed with chemical contents such as phosphate base fertilizer, etc. Special design for Quarry with low abrasive. This type called Green Carry. UIP SAR CR QB

Special Use Cover Rubber

UIP SAR

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CONVEYOR BELT

SBR type standard Heat Resistant belt with excellent abrasion resistance. Max temperature of material handled is 150o C and max temp of belt surface is 100o C. Characteristics and performance like HC-510, but HC-513 have abrasion and crack resistance better than HC-510. Special compound with Ethylene Propylene Rubber (EPR), features excellent heat resistance and abrasion resistance. Max temperature of material handled is about 400o C and max temperature of belt surface is 180o C. HC510 HC513 HC 710

Special Use Cover Rubber

HC 510 HC 710

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CONVEYOR BELT

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CONVEYOR BELT

This self-extinguishing belt is suitable for materials or area that potential with fire risk like coal with low calorie. Commonly used in power plants and underground mining operations. Excellent oil resistance with NBR compound. Use to convey materials soaked with or containing oil like crude palm shells, wood fibers, etc. Commonly used in stamping, pulp and paper and feed mill industries. Medium oil resistance Typical application : wood chips, refrigerated fish, wood fibers with medium oil, etc. FR 300J OR 210 OR 220

Special Use Cover Rubber

FR OR

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CONVEYOR BELT

Test Type Unit QB JI S L JI S G JI S S Grade M UI P SAR Before Aging

Tensile Strength Kgf/cm2 75 80 140 180 250 180 140 Elongation at Break % 250 300 400 450 450 350 400 Tear Strength KN/m 20 20 39 49 98 90 39 Abrasion Loss mm3 450 400 250 200 120 150 90 Hardness JIS A

• 60+ 10

60+ 10 60+ 10 60+ 10 60+ 10 70+ 10 60+ 10

After Aging 70 ± 1 º C

Tensile Strength %

±40 ±40 ±30 ±25 ±25 ±40 ±30

Ozone Crack Hour 168 168 168 168 168 168 168 EB %

±40 ±40 ±30 ±25 ±25 ±40 ±30

Cover Rubber Properties

• 5
• 5
• 5
• 5
• 5
• 5
• 5

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CONVEYOR BELT

Cover Rubber Properties

Test Type Unit HC510* HC513 HC710¥ OR210 OR220 FR300 J CR Before Aging

Tensile Strength Kgf/cm2 100

140

85 100 180 180 140 Elongation At Break % 400

400

400 400 400 450 400 Tear Strength kN/m 20

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20 29 29 49 39 Abrasion Loss mm3 300

250

200 300 300 200 250

After Aging 70 ± 1 º C

Tensile Strength Kgf/cm2 80 120 70 90 140 150 120 Ozone Crack Hour 72 168 168 96 96 96 96 EB % 250 360 350 350 350 380 340

* After Aging 1200 ± 1; 72 hrs ¥ After Aging 1500 ± 1; 168 hrs

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Specification Code for Overall Belt Strength

Belt Length (m) Bottom rubber thickness (mm) Top rubber thickness (mm) Number of plies Overall Belt Strength (kg/cm) Type of fabric Belt width (mm)

900 x EP 500 / 4P x 5.0 x 1.5 x 200 ; GRADE M

CONVEYOR BELT

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Specification code for One Ply Belt Strength

900 x EP 100 x 4P x 5.0 x 1.5 x 200 ; GRADE M

Belt Length (m) Bottom rubber thickness (mm) Top rubber thickness (mm) Number of plies One Ply Strength (kg/cm) Type of fabric Belt width (mm)

CONVEYOR BELT

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PRODUCTIONS PROCESS

MATERIAL: CHEMICAL/RUBBER WEIGHT SCALE DIPP . CANVAS SLITTING BANBURY COMPOUND CALENDERING BUILDING GREEN BELT SHEETING & TOPPING COVER RUBBER PLY UP CONVEYOR BELT VULCANIZING / CURING PACKING FINISHING SHIPPING / DELIVERING

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PRODUCTIONS PROCESS

• 1. MIXING
• 2. CALENDERING
• 3. BUILDING
• 4. CURING/VULCANIZING21

PRODUCTIONS PROCESS

MIXING CALENDERING

• 5. WIND UP
• 6. CHOICE OF PACKAGING

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To maintain and assure the quality of our products, PT Bando Indonesia is also equipped with a laboratory. Our highly qualified research personnel conducted research of all our products to ensure strict quality control, through every stage

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the manufacturing process from raw materials until finish goods. From the test results will be obtained if the quality of raw materials and finished goods that are in accordance with the reference standard or not.

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laboratory

CONVEYOR BELT

Conveyor Belt Product ROUGH TOP V-CLEAT Application Belt has a loosely textured surface suitable for conveying bags and package up to a maximum incline of 300. Designed for conveying granular materials amd bagged materials such as gravel, iron ore pellets, etc on inclines of up to 300. Features Strong corrugated surface textured which absorb impact and prevent conveyed objects from shifting or falling off the belt. This belt is produced with vulcanized cleat for better durability. Belt width : 300 ~ 1.000 mm Cleat height : 5 mm Cleat width : 12 mm Cleat angle : 1200 Cleat pitch : 75 mm Cover rubber : all types available except HC-513 & HC-710. Range

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Production Belt width : 300 ~ 1.200 mm Cover rubber : rough top

Cover rubber Middle cushion rubber Canvas

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CONVEYOR BELT

Conveyor Belt Product BUCKET ELEVATOR STEEL CORD

Application Buckets can be attached with bolts to vertically installed belt, which is suitable for conveying bulk material such as grains, cement materials and

• ther

fine particle products. Long span, high strength, high capacity. Features

• 1. High

tensile strength permit high tension

• peration.
• 2. Excellent bending resistance.
• 3. Extremely small elongation.
• 4. Excellent dynamic adhesion.
• 5. Excellent impact resistance.

Range

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Production Belt Width : 300 ~ 2.200 mm Cover rubber : all types availables. Belt width : 800 ~ 1.800 mm Belt strength : ST-500 ~ ST-5000 Cover rubber : Grade M, JI S-S, SAR, UIP ,

FR 300J, Low Rolling Resistant (LRR)

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CONVEYOR BELT

Conveyor Belt Product FLEXOWELL

Application Provide the flexibility to work at various angles, allowing for space savings and reducing facilities costs. There is less noise, dust and falling debris compared with chain conveyors, and greater oil resistance and flame resistance. The belts are also suitable for use in waste disposal facilities. It can be applied to step inclines up to 900 Features

• 1. Space saving.
• 2. Freely design conveyor line angles.
• 3. High capacity conveyance
• 4. Reduced facility costs.

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CONVEYOR BELT

Conveyor Belt Product PI PE SUNLI NE

Application With the belt in a cylindrical shape, pipe conveyors are an eco-friendly transport, as they are spill-free with minimal dispersion. Suitable for a variety

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food transport applications, including unpackaged foods. Also for handling electronic parts and for electrical appliance assembly lines. Features No spillage with enclosed structure conveyance, and minimal load dispersion. There is no load spillage on the return side as well. Curved conveyance (flat or inclined) is possible with pipe belts. As a result,

• bstacles

can be designed around and avoided, and the number

• f conveyors can be reduced.

Since the belt becomes cylindrical, steep incline conveyance is possible compared with trough conveyors. Smaller pulleys reuired and less energy expended, Dimensionally stable with less stress, A variety of covers are available, Splicing of Subline belts is easily accomplised. Sulne surface cobers are made of polyurethane, PVC, polyester, synthetic rubber, flourine resin film and silicone. The carcass is polyester.

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CONVEYOR BELT

Others Product ADHESI VE – COLD SPLI CI NG ADHESI VE – HOT SPLI CE

Application This adhesive for vulcanizing rubber is used for splicing and/or repair

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conveyor belts at ambient temperature. These materials are used for high tension belts to ensure long service life. Splice materials are manufactured to customer’s order to ensure they are supplied in fresh condition. Material/Features

• 1. Short

curing time. The belt can be in

• peration only two hours after splicing is

completed.

• 2. Wider applicable range.
• 3. High peeling off resistance,
• 4. Increased operational efficiency.
• 5. Shelf life : 9 months.

Cover stock, edge rubber, tie gum, rubber cement, cleaning solvent. Range

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Application Belt tension : overall max 1.020 kgf/cm Tensile : max 255 kgf/cm/ply Cover rubber thickness : 0 ~ 6.5 mm Cover rubber type : General cover rubber, SAR, UIP , HC 510, HC 513, OR 210, OR 220, CR, Rough top Belt tension : all fabric reinforced belts Cover rubber type : all types

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STEEL CORD

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Test Type Unit JI S S Grade M FR 300J Before Aging

Tensile Strength Kgf/cm2

≥180 ≥250 ≥180

Elongation at Break %

≥450 ≥450 ≥450

Tear Strength KN/m 49 98 49 Abrasion Loss mm3

≤200 ≤120 ≤200

Hardness JIS A

• 55-70

55-70 55-70 Ozon Resistance at

• temp. 400C, 50

Pphm

No Crack

12 hours 12 hours 20 hours

After Aging 70 ± 1 º C

Tensile Strength % Kgf/cm2

±25

• ±25
• ≥150

Ozone Crack Hour 168 168 96 EB %

±25 ±25 ±38

Cover Rubber Properties

Used for general conveyor belts when the materials to convey is abrasive and high tension. Used as cover rubber for general and high tension conveyor belts, superior in abrasion resistance and cut- and-gouge resistance, Excellent cold resistance down to -500C This self-extinguished belt is suitable for mines and

• ther

locations when potential for fire hazard exist, e.g in underground operations. JIS-S Grade M FR 300J

STEEL CORD

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Cord Structure Type of Steel Cord

ITEM BELT SPESIFICATION Nominal Belt Strenght ST-500 ST-630 ST-800 ST-1000 ST-1250 ST-1400 ST-1600 ST-1800 ST-2000 ST-2250 ST-2500 ST-2800 ST-3150 ST-3500 ST-4000 ST-4500 ST-5000 ST-5400 Belt Width (mm) 750-800-900-1000-1050-1200-1400-1500-1600-1800 Grade JIS-S, Grade M, FR 300J

Classification of Steel Cord Conveyor Belt

STEEL CORD

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Cord Diameter-Cord Number & Pitch of Steel Cord Conveyor Belt

STEEL CORD

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Cord Diameter-Cord Number & Pitch of Steel Cord Conveyor Belt

STEEL CORD

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Belt width : 750 ~ 1.800 mm Belt length : Min 100 meters Top Cover thickness : Min 4 mm Bottom Cover thickness : Min 4 mm Belt strength : 5400 N/mm Packing weight : 20 ton max Roll Diameter : 3.7 m max Selection of canvas : ST-500, ST-5400 Selection of cover rubber General Use : JIS-S, Grade M Special Use Flame Resistance : FR 300J

Product Range

STEEL CORD

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Specification Code for Steel Cord Conveyor Belt

STEEL CORD

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Production Process

STEEL CORD

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Rewinding machine Stand spool room Stand spool room Compactor machine Compactor machine Curing machine

Production Process

procedure

Requirment sheet Design specification and costing Purchase Order Production Certificate of Analysis Delivery Install and splicing Rutine check line

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ABC SERVICE

ABC Service : 1. Check Line 2. Suitable Specification 3. Consulting for modification 4. Guarantee 5. Claim Bando offers technical service at site for conveyor belt maintenance advising for any troubles on your conveyor belting. This service can make: 1. Improve your maintenance team’s knowledge 2. Improve efficiency of your conveyor system

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ADVANTAGES

Why Choose Bando Conveyor Belts

 Made in Indonesia with Japan Technology  Cost Competitive & Price in USD or Indonesian Rupiah  Short Delivery Time  Excellent Before and After Sales Service (ABC Service)  Routine Technical Service  Customized Order  Brand New Belt  Delivery to the nearest port

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RUBBER LAGGING

DIAMOND LAGGING CHEVRON/HERING BONE LAGGING RIB LAGGING FLAT/PLAIN LAGGING Fabricated from high durometer material for abrasion resitance and offer superior tractive properties, water shedding, keep belt not slip, and protect againts wear and corrosion. Can offers the superior tractive in all pulley

• applications. Give a path

to water or other liuid for escape. Solves wear problem, reduce slippage and protect againts abrasive condition. Help prevent belt slippage in extreme dirt condition. Horizontal grrove trap can and defect water result superior coefficient

• f

friction. Suitable for any pulley where wtershield is not necessary, can increase lifetime of bell, protect the pulley againts wear & corrosion. Use Soft Natural Rubber RS, GC 58 (BI.S.RS) Impact resistant application for pulley lagging and skirt rubber Optional : standard to customer for dimension, crowned or machne finished, many material oofers such as SBR (styrene butadine rubber), neoprene, EPDM (ethylene propylene diene M class)

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Bando’S CLIENTS

NO MI NI NG QUARRY CEMENT & FERTI LI ZERS I NDUSTRI ES 1.

• PT. Freeport I ndonesia

Karimun Granite Pte Ltd

• PT. Holcim I ndonesia
• PT. I ndah Kiat Pulp

and Paper 2.

• PT. Kaltim Prima Coal

Zhang Chang Granite Pte Ltd

• PT. I ndocement

(Hieldelberg Group)

• PT. Riau Andalan Pulp

and Paper 3.

• PT. Adaro I ndonesia
• PT. Trimegah Perkasa

Utama

• PT. Semen Gresik
• PT. Tanjung Enim

Lestari Pulp 4.

• PT. I nternational Coal

Tbk

• PT. Bina Riau Jaya
• PT. Semen Padang
• PT. PLN Suralaya

5.

• PT. Newmont Nusa

Tenggara

• PT. Pasific Granite
• PT. Semen Tonasa
• PT. PLN Paiton Energi

Utama 6.

• PT. Bukit Asam
• PT. Bukit Granite Mine
• PT. Semen Baturaja
• PT. YTL Powergen

7.

• PT. Aneka Tambang
• PT. Holcim Beton
• PT. Semen Bosowa
• PT. Krakatau Steel

8.

• PT. Jorong Barutama
• PT. Jaya Readymix
• PT. Petrokimia Gresik
• PT. Bukaka Teknik

Utama 9.

• PT. Arutmin I ndonesia
• PT. Bumi Cikepul Abadi
• PT. Pupuk Sriwijaya
• PT. Toyota Motor

10. Banpu Group Batu Sampoerna Makmur Group

• PT. Pupuk Kaltim
• PT. Astra I suzu

11.

• PT. Mifa Bersaudara

AND MANY MORE ….

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