High Tech, Quick Action & Response, Reasonable Price Convey nveyor or Belt - Rubber ber Lagging ing Rubber ber Sheet et - Skir irt Rubber ber Rubber ber Lining ing 1
CONTACT US PT BANDO I NDONESI A Office and Factory Jl. Gajah Tunggal Kel. Pasir Jaya Kecamatan Jati Uwung Tangerang 15135 PT RANADI TYO SUKSES MAKMUR Authorized Agent Jl. Bakti 4 Kav. 52, Cilandak KKO, Cilandak Timur, Pasar Minggu, Jakarta Selatan 12560 Telp : + 62 21 30338828 / 7823856 Fax : + 62 21 7823856 sales@ranadityo.co.id http://www.ranadityo.co.id 2
COMPANY PROFILE PT. Ranadityo Sukses Makmur (RSM) has been appointed by PT Bando Indonesia as An Authorized Agent since 2010 to sale and distribute Conveyor Belt “BANDO” . 3
COMPANY PROFILE BANDO comes from the name of technical staff Mr. Naosaburo Bando Since 1890 ’s he began to research and develop an original type of industrial belt. After 10 years of extensive research he succeed to design a new belt, the first time of its kind, and was patented as BANDO BELT. In 1906 the first factory was built in Kobe with the name Bando Chemical I ndustries Ltd and never stop to develop new technologies for power transmission, conveyor belts , and other rubber-based products. 4
COMPANY PROFILE In 1987 PT. BANDO I NDONESI A , established as a joint venture company between PT. Kembar Madya Utama and Bando Chemical Industries Ltd. The initial products of this company is V belt type for power transmission in automotive and industrial. Than in 1995 began to be produced and developed the new product, that is conveyor belt. Until now PT Bando Indonesia develop the products and applications continuously, especially based on rubber, such as rubber lining, rubber lagging, dock fenders, etc. 5
COMPANY PROFILE PT. Bando Indonesia factory is located in Tangerang - Banten on a 50.000 meter square land. Along with the expansion of the company, we currently have a production capacity of 1,500,000 pieces for power transmission belts and belt conveyor 30,000 meters per month. 6
CONVEYOR BELT Belt Constructions Multi-ply (SUNCON) Top cover rubber Canvas/ply/EP fabric Molded Edge Bottom cover rubber Less-ply (SUNLON) Top cover rubber Cushion rubber Canvas/ply/EP fabric Molded Edge Bottom cover rubber Features of SUNLON : ▪ Superior fastener holding ability Complete moisture & mildew protection ▪ High impact resistance Deep trough 7 Small pulley diameter
CONVEYOR BELT EP & NN Characteristics P o l y e s t e r EP N y l o n NN N y l o n N y l o n Material Material Nylon + Nylon Polyester + Nylon Elongation Elongation 2.4 % center-center 1.6 % center-center Features Features High Impact Resistance Short Take-up Travel High Bending Resistance High Tension High Speed 8
CONVEYOR BELT Minimum Required Pulley Diameter (mm) Number of ply Code of Canvas 4 5 3 6 7 EP – 100 400 550 650 750 300 EP – 150 500 650 750 900 400 EP – 200 550 750 800 900 400 EP – 250 600 900 1050 450 750 EP – 300 650 500 850 1000 1150 EP – 350 1250 1450 650 850 1050 EP – 400 1250 1450 650 850 1050 9
CONVEYOR BELT Product Range Belt width : 300 ~ 2.200 mm Belt length : Min 30 meters Top Cover thickness : 0 ~ 30 mm Bottom Cover thickness : 0 ~ 30 mm Number of ply : 1 ~ 8 ply Belt strength : 100 ~ 2.800 kgf/cm Packing weight : 20 ton max Roll Diameter : 3.4 m max Selection of canvas : EP (Polyester-Nylon) Selection of cover rubber General Use : JIS-L, JIS-G, JIS-S, Grade M Special Use Impact & abrasive : UIP , SAR Heat Carry : HC 510, HC 513, HR 710 Oil Resistance : OR 210, OR 220 Flame Resistance : FR 300J Chemical Resistance: CR 10
CONVEYOR BELT General Use Cover Rubber JIS – L Used for general conveyor belts with low Grade - M abrasive materials and don’t need a high tension. Abrasion loss max 400 mm 3 . JIS-G Used for general conveyor belts with medium abrasive materials and medium tension. Abrasion loss max 250 mm 3 . JIS-S Used for general conveyor belts with high abrasive materials and high tension. Abrasion loss max 200 mm 3 . Grade M Used for general high tension conveyor belts, superior in abrasion resistance also in cut and gouge resistance. Excellent cold resistance down to - 50 o F . Abrasion loss max 120 mm 3 . 11
CONVEYOR BELT Special Use Cover Rubber UIP UIP Superior in impact resistance also cut and gouge resistance Suitable for conveying large size lumps, sharp and rugged materials. (Primary Crusher) SAR For general and high tension conveyor belts Superior in very high abrasion-resistance Abrasion loss max 90mm 3 . (Belt Feeder) CR For handling various kinds of chemicals or SAR materials mixed with chemical contents such as phosphate base fertilizer, etc. QB Special design for Quarry with low abrasive. This type called Green Carry. 12
CONVEYOR BELT Special Use Cover Rubber HC 510 SBR type standard Heat Resistant belt with HC510 excellent abrasion resistance. Max temperature of material handled is 150 o C and max temp of belt surface is 100 o C. Characteristics and performance like HC-510, but HC513 HC-513 have abrasion and crack resistance better than HC-510. HC 710 Special compound with Ethylene Propylene HC 710 Rubber (EPR), features excellent heat resistance and abrasion resistance. Max temperature of material handled is about 400 o C and max temperature of belt surface is 180 o C. 13
CONVEYOR BELT 14
CONVEYOR BELT Special Use Cover Rubber FR FR 300J This self-extinguishing belt is suitable for materials or area that potential with fire risk like coal with low calorie. Commonly used in power plants and underground mining operations. OR 210 Excellent oil resistance with NBR compound. Use to convey materials soaked with or containing oil like crude palm shells, wood fibers, etc. Commonly used in stamping, pulp and paper and OR feed mill industries. OR 220 Medium oil resistance Typical application : wood chips, refrigerated fish, wood fibers with medium oil, etc. 15
CONVEYOR BELT Cover Rubber Properties Grade SAR Test Type Unit QB JI S L JI S G JI S S UI P M Tensile Kgf/cm 2 140 75 80 140 180 250 180 Strength Before Aging Elongation at 400 % 250 300 400 450 450 350 Break 39 Tear Strength KN/m 20 20 39 49 98 90 Abrasion mm 3 90 450 400 250 200 120 150 Loss - 5 - 5 - 5 - 5 - 5 - 5 - 5 o 60 + 10 60 + 10 60 + 10 60 + 10 60 + 10 70 + 10 60 + 10 Hardness JIS A Tensile ± 30 After Aging ± 40 ± 40 ± 30 ± 25 ± 25 ± 40 % 70 ± 1 º C Strength 168 Ozone Crack Hour 168 168 168 168 168 168 ± 30 ± 40 ± 40 ± 30 ± 25 ± 25 ± 40 EB % 16
CONVEYOR BELT Cover Rubber Properties HC710 ¥ HC510 * Test Type Unit HC513 OR210 OR220 FR300 J CR Tensile Kgf/cm 2 140 85 100 180 180 140 100 Strength Before Aging Elongation % 400 400 400 400 450 400 400 At Break Tear kN/m 20 20 29 29 49 39 20 Strength mm 3 Abrasion Loss 250 200 300 300 200 250 300 Tensile After Aging Kgf/cm 2 120 70 90 140 150 120 80 70 ± 1 º C Strength Ozone Crack Hour 168 168 96 96 96 96 72 EB % 360 350 350 350 380 340 250 * After Aging 120 0 ± 1; 72 hrs ¥ After Aging 150 0 ± 1; 168 hrs 17
CONVEYOR BELT Specification Code for Overall Belt Strength 900 x EP 500 / 4P x 5.0 x 1.5 x 200 ; GRADE M Belt Length (m) Bottom rubber thickness (mm) Top rubber thickness (mm) Number of plies Overall Belt Strength (kg/cm) Type of fabric Belt width (mm) 18
CONVEYOR BELT Specification code for One Ply Belt Strength 900 x EP 100 x 4P x 5.0 x 1.5 x 200 ; GRADE M Belt Length (m) Bottom rubber thickness (mm) Top rubber thickness (mm) Number of plies One Ply Strength (kg/cm) Type of fabric Belt width (mm) 19
PRODUCTIONS PROCESS MATERIAL: CHEMICAL/RUBBER WEIGHT SCALE SLITTING DIPP . CANVAS BANBURY SHEETING & TOPPING CALENDERING COMPOUND COVER RUBBER PLY UP BUILDING GREEN BELT CONVEYOR BELT VULCANIZING / CURING 20 FINISHING PACKING SHIPPING / DELIVERING
PRODUCTIONS PROCESS 1. MIXING 2. CALENDERING 3. BUILDING 4. CURING/VULCANIZING 21
PRODUCTIONS PROCESS MIXING 5. WIND UP CALENDERING 6. CHOICE OF PACKAGING 22
laboratory To maintain and assure the quality of our products, PT Bando Indonesia is also equipped with a laboratory. Our highly qualified research personnel conducted research of all our products to ensure strict quality control, through every stage of the manufacturing process from raw materials until finish goods. From the test results will be obtained if the quality of raw materials and finished goods that are in accordance with the reference standard or not. 23
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