Product Presentation TechnoFiber PP LGF Bad Sobernheim, 2013 TC: - - PowerPoint PPT Presentation

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Product Presentation TechnoFiber PP LGF Bad Sobernheim, 2013 TC: - - PowerPoint PPT Presentation

Apr 17, 2023 5.86k likes •6.21k views

Product Presentation TechnoFiber PP LGF Bad Sobernheim, 2013 TC: Data und Facts Plant Bad Sobernheim TechnoCompound Polymer Group TC: Data and Facts TechnoCompound GmbH: Data and Facts Founded in: Business segments: Business data 2012:

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Product Presentation TechnoFiber PP LGF

Bad Sobernheim, 2013

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SLIDE 2

TC: Data und Facts

TechnoCompound

Plant Bad Sobernheim

Polymer Group

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Founded in: 1990 Business segments: Manufacturing and marketing of high quality engineering plastics and commodities Business data 2012:  Capacity: 50,000 t  Turnover: 43 million €  Lines: 7

TC: Data and Facts

TechnoCompound GmbH: Data and Facts

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Wide product range

  • Approx. 85% of our

compounds are based on polyolefins .

  • The product group

TechnoFiber has been growing for years above average.

  • The product group

Engineering Plastics stands for efficient, tailor-made technical solutions.

Product Range TechnoCompound

63% 25% 12% TechnoFin TechnoFiber Engineering Plastics

Product Segments

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Polyolefin Compounds TechnoFin (PP) TechnoFinXC (PP) LGF Compounds TechnoFiber (PP) TechnoGreen (PP) NEW TechnoForce (PP LGF-CF) NEW Engineering Plastics TechnoElast (TPE-V, -S, -O) TechnoPet (PET) TechnoDur (PBT) TechnoMid (PA) Product Segments

Product Segments TechnoCompound

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AGENDA

  • PP LGF Compounds
  • TechnoFiber Pultrusion process
  • TechnoFiber PP LGF Compounds
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High Performance Polymers 0.15% of market share TI > 150°C Technical Plastics 4 % of market

  • share

TI = 100

  • 150°C

Standard Plastics 96% of market

  • share

Performance

PBT PPO PPS LCP PAI PET

PP

PA6/66

PE-HD

PC PMMA PVC PS

amorphous partly crystalline

PEI PES PA 46 PSU SAN ABS PPA PAR

PE-LD

FP

  • POM

COC PEEK PI

TI = Temperature Index (in acc. with UL = Underwriters Laboratories)

Popular presentation in the plastics industry Distorted image of the importance in the market as a whole Distinguishes between amorphous and crystalline Points out the various levels of performance in terms of heat resistance PE-HD, PE-LD and PP are partly crystalline and belong to the standard plastic materials

Price €

TechnoFiber PP LGF

TechnoFiber PP LGF

Classification of PP LGF Compounds

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TechnoFiber PP LGF

Classification of PP LGF Compounds

Performance Price €

TechnoFin PP-SGF TechnoFin XC TechnoGreen PP-LGF PA-SGF TechnoFiber PP-LGF TechnoForce GF-CF

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TechnoFiber PP LGF

60% 20% 20% automotive electronic

  • thers

TOP - TechnoFiber Applications

  • Instrument panel
  • Gas padel
  • roof systems
  • door systems
  • seat elements
  • battery tray covers
  • underbody protection
  • head sets
  • …….
  • garden equip.
  • boxes
  • galvanic boxes
  • office seats
  • floor laminate
  • …….
  • power tool housing
  • power tool handle
  • washing machine drum
  • housings
  • …….
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TechnoFiber PP LGF

PP LGF Applications

– LGF is well known for automotive applications –

Roof module frame Tailgate Spare wheel recess Seat components Undershield Door sill protectors Dashboard panel Accelerator/clutch Frontend Battery carrier Radiator tank cover Door module Air deflector

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AGENDA

  • PP LGF Compounds
  • TechnoFiber Pultrusion Process
  • TechnoFiber PP LGF Compounds
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TechnoFiber PP LGF

Pultruded, fully impregnated Long fiber pellet

fiber length = 10mm

„Cable“- sheathing long fiber pellet

fiber length = 10mm

Short fiber pellet

fiber length = 0,2-0,4mm

Long Glass Fiber Compound

– convinces due to high impact strength combined with extreme stiffness –

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TechnoFiber PP LGF

TechnoFiber Compounding Technology

– decisive quality improvements due to two-step pultrusion process –

  • 2 productions lines
  • capacity 12.500 to/a
  • different possibilities of modifications through two-step pultrusion process
  • 10 years of experience in production
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AGENDA

  • PP LGF Compounds
  • TechnoFiber Pultrusion Process
  • TechnoFiber PP LGF Compounds
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Your advantage: Decisive quality improvements due to two-step pultrusion process!

  • LGF share 20% to 60%
  • concentrate solutions are available
  • low emissions and odour optimized grades
  • high and ultra high impact
  • modifications such as UV, FR, etc.
  • black, natural and coloured LGF

compounds

Automotive front end component made of TechnoFiber PP LGF 40

TechnoFiber PP LGF

– convincing due to high impact strength combined with extreme stiffness –

TechnoFiber PP LGF

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TechoFiber PP LGF Grades and Modifications

– Commodities or tailor-made solutions – – All grades as „ready-to-use“ or as concentrates –

TechnoFiber PP LGF

PP LGF -standard- 20-60% PP LGF - TechnoGreen -

  • upgraded recycled thermoplastics

20-50% PP LGF - optimised emission - 20-60% PP LGF - concentrate solutions -

  • standard
  • impact modified
  • optimised emissions

40-60% PP LGF - impact modified-

  • high impact
  • ultra high impact

20-60%

  • Coloured, UV-stabilized, flame retardent, heat stabilized -
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Your advantage: TechnoFiber fulfills DIN270 / DIN 277 and DIN 278!

TechnoFiber PP LGF Emisson and Odour Optimized

– exceeds all emission-limit values –

TechnoFiber PP LGF

47 6 1 50 100 150 200 250 FOG VOC Gesamt Kohlenstoff

Grenzwerte [µg/g] TechnoFiber PP LGF 50-10-01 L H E

  • max. 250 µ g / g
  • max. 100 µg

EG≤ 50 µC/g

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TechnoFiber PP LGF Ultra High Impact Grades

– convinces through high impact with max. stiffness –

TechnoFiber PP LGF

136 138 52 18 99,5 121 60,5 22 91 93 73,5 36 20 40 60 80 100 120 140 160 E-Modulus [MPA] Tensile stress at break Charpy [kJ/m²] Charpy notched [kJ/m²] PPLGF 50-10-01 LHE PPLGF 50-10-01 L HI PPLGF 50-10-01 M UHI

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Your advantage: Significant cost advantages through efficient material concepts!

  • cost advantages by using green

materials

  • LGF rate 20% to 50%
  • Concentrate solutions available
  • Modifications possible
  • Black coloured LGF compounds

TechnoGreen PP LGF Compounds

– cost efficiency by using upgraded recycled materials –

TechnoGreen PP LGF

Neues Bild!!!!!

Underbody engine shield

TechnoGreen PP LGF 20-10-04 UHI

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TechnoGreen PP LGF Grades and Modifications

– tailor-made solutions in order to add value to recycled materials –

TechnoGreen PP LGF

TechnoGreen PP LGF - ready-to-use - 20 – 50 % TechnoGreen PP LGF - concentrate - 50 %

TechnoGreen PP LGF 20-10-04 M UHI TechnoGreen PP LGF 30-10-04 M TechnoGreen PP LGF 40-10-04 M TechnoGreen PP LGF 50-10-04 M TechnoGreen PP LGF 50-10-04 M UHI Your advantage: Increase your recycling quote and save cost!

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TechnoForce PP LGF-CF Grades and Modifications

– lightweight construction - high performance –

Lightweight key figure TechnoFiber / TechnoForce vs. metal und PA 6

Density E-Modulus Lightweight key figure (E(1/3)/ρ) Lightweight key figure (E/ρ) g/cm³ GPa Bending stress Tensile stress Metals: Steel 7,8 200 0,75 25,64 Aluminium 2,7 70 1,53 25,93 PA 6 GF: PA 6 GF 30, kond. 1,36 3 1,06 2,21 PA 6 GF 60, kond. 1,71 7,5 1,14 4,39 TechnoFiber PP LGF: PP LGF 20 1,03 5,1 1,67 4,95 PP LGF 30 1,12 7,1 1,72 6,34 PP LGF 40 1,2 8,6 1,71 7,17 PP LGF 50 1,34 11,9 1,70 8,88 PP LGF 60 1,45 14 1,66 9,66 TechnoForce PP LGF-CF hybrid fiber: 20-T1 1,04 7,5 1,88 7,21 20-T2 1,06 8,85 1,95 8,35 30-T1 1,14 9,3 1,84 8,16 30-T2 1,16 11,3 1,93 9,74

TechnoForce PP LGF-CF