Product Presentation Competition References System Mgt - - PDF document

Applications 1 Product Info 1 References Competition System Mgt

Product Presentation

Product Info

Applications 2 Product Info 2 References Competition System Mgt Product Info

Major aim during the laying period

Applications 3 Product Info 3 References Competition System Mgt

More chicks per hen housed

Product Info

Higher hatchability Higher production More chickens per hen housed Greater profit per flock

€

Applications 4 Product Info 4 References Competition System Mgt Product Info

Aim: Highest nr. of high quality chicks at lowest cost!

1 Optimal use of your floor space 2 Excellent uniformity in feed distribution 3 Separate feeding for hens and cockerels 4 For day old to death and for production only 5 Easy management

Applications 5 Product Info 5 References Competition System Mgt

• 1. Optimal use of your floor space

Product Info

Available feeding space per pan = 207 cm 3 m = 4 x 207 cm = 828 cm

207 207 207 207 + + + = 828 cm

Applications 6 Product Info 6 References Competition System Mgt

• 1. Optimal use of your floor space

Product Info

16 feeding spaces per pan

1 2 3 4 6 5 7 10 9 8 13 12 11 15 14 16

45 birds/ 3m 56 birds/ 3m 64 birds/ 3m

+ 14 % Chain Round pan KIXoo + 42 %

Applications 7 Product Info 7 References Competition System Mgt

• 2. Excellent uniformity in feed distribution

Product Info

450 gr 300 gr 300 gr

⇒ high speed: 30 m/min! High capacity filling 1.200 kg/h

Applications 8 Product Info 8 References Competition System Mgt

• 2. Excellent uniformity in feed distribution

Product Info

All birds receive the same amount of feed at the same time, a few seconds after the system was start up.

Applications 9 Product Info 9 References Competition System Mgt

• 2. Excellent uniformity in feed distribution

Product Info

Feed distribution in the pan

Feed flow

Applications 10 Product Info 10 References Competition System Mgt

• 2. Excellent uniformity in feed distribution

Product Info

Integrated anti swing clamp prevents pan from swinging

Applications 11 Product Info 11 References Competition System Mgt

• 2. Excellent uniformity in feed distribution

Product Info

The unique inner and outer pan design: Prevents feed waste

Applications 12 Product Info 12 References Competition System Mgt

• 2. Excellent uniformity in feed distribution

Product Info

A = B = C = D ⇒ each bird gets the same feeding space!

4 birds 4 birds 4 birds 4 birds

B D C A

4 wings:

Applications 13 Product Info 13 References Competition System Mgt

• 2. Excellent uniformity in feed distribution

Product Info

Uniform feed distribution High uniformity flock Higher peak performance More hatching eggs / hens housed

A = B = C = D

B D C A

Applications 14 Product Info 14 References Competition System Mgt

• 3. Separate feeding for hens and cockerels

Product Info

50 40

Adjustable inner grill allows perfect sex separate feeding regardless the age or breed of the birds. Adjustable in width between 40 – 50 mm

Applications 15 Product Info 15 References Competition System Mgt

• 3. Separate feeding for hens and cockerels

Product Info

Adjustable in height between 80 – 70 mm

80 70

Applications 16 Product Info 16 References Competition System Mgt

• 3. Separate feeding for hens and cockerels

Product Info

• Easier and more accurate weight control
• f males
• More active cockerels
• Better sperm quality

Higher hatchability !

Applications 17 Product Info 17 References Competition System Mgt

• 4. For day old to death and for production only

Product Info

Rearing Production

day 1 + 18 weeks + 65 weeks

Applications 18 Product Info 18 References Competition System Mgt

• 4. For day old to death and for production only

Product Info

Easy access for day old chicks due to a low pan Day old to death Production only

Applications 19 Product Info 19 References Competition System Mgt

• 4. For day old to death and for production only

Product Info

Special feed windows automatically provide a high feed level during the start period:

Applications 20 Product Info 20 References Competition System Mgt

• 4. For day old to death and for production only

Product Info

Uniform and fast feed distribution during heavy restriction Uniform reared flock ready for production

Applications 21 Product Info 21 References Competition System Mgt

• 5. Easy management

Product Info

Adjuster ring

• To adjust the feed level in the inner pan
• To control the eating speed from the birds

Applications 22 Product Info 22 References Competition System Mgt

• 5. Easy management

Product Info

Special control pan with sensor: keeps automatic all pans filled during feeding time until the daily feed ration is completely distributed

Applications 23 Product Info 23 References Competition System Mgt

• 5. Easy management

Product Info

Very simple electric control panel easy to use

• Approved

Only the counter (Ration) Need to be changed

Applications 24 Product Info 24 References Competition System Mgt

• 5. Easy management

Product Info

Each pan is equiped with a solid hinge

• Pan stays attached to the grill
• Easy to clean

Applications 25 Product Info 25 References Competition System Mgt

• 5. Easy management

Product Info

A stainless steel shutt-off slide (optional) makes partial rearing possible

Applications 26 Product Info 26 References Competition System Mgt Product Info

Aim: Highest nr. of high quality chicks at lowest cost!

1 Optimal use of your floor space 2 Excellent uniformity in feed distribution 3 Separate feeding for hens and cockerels 4 Suitable for all in/all out houses 5 Easy management

Applications 27 Product Info 27 References Competition System Mgt

Material Diameter Average pan content Quantity per feed level Grill spacing width Grill spacing height Material tubes Outside diamter tube Feed amount (s.w. 0,65)

• Max. pellet diameter
• Max. auger length

House length Auger speed

• Nr. fill points

circuits cap. Kg/h Kw 2 motors: 200m 1 - 80 m 30 m/min 1 1300 0,37 3 motors: 300 m 81 - 150 m 30 m/min 2 2x1300 0,37 Power unit 0,55 kW - 3/4 HP 1 pan/tube 150 m 3 phase 50 Hz 2 pan/tube 150 m 560 rpm 3 pan/tube 130 m 4 pan/tube 100 m 700 kg/hour Suspension points: every 3m - average height: 3,25 m - (*) Based on a specific weight of 0,65 kg/dm³. 175 5 - 7 175 5 - 6,5 CIRCUITS - simultaneous filling STRAIGHT LINES - fast sequential filling Feed transport capacity

• Max. length of the line

Transport: galvanized steel 44,5 mm 600 grams/meter tube 4 mm General & technical info Pan: polypropylene (nylon top support) 440 x 290 300 grams approx 16 grams from 40 tot 50 mm 70 - 80 -90 mm Max daily feed intake (grams/bird)

• Max. "skip a day" feed intake (grams/bird)

(only in rearing phase!) 200 Average weight at removal (kg) Density (birds/m²) 3,5 3,5 Number of birds/pan 14 - 16 Average age at removal (weeks) 65 65 KIXOO Animal info Production All in - All out

Identikit

Applications

Applications 28 Product Info 28 References Competition System Mgt

Number of fill points and auger speed

Applications

0 – 80 m 80 - 150 m

House lenght

1 fillpoint 30 m / min. 2 fillpoints 30 m / min.

Applications 29 Product Info 29 References Competition System Mgt

General overview breeder production house

Applications

A broiler breeder house includes: 1. KIXoo feeding circuits for the hens 2. Cockerel feeder line for the cocks 3. Flex-Auger transport system from the feed bin to the weighing unit 4. Flex-Auger feed transport system from the weighing unit to the circuits 5. Weighing unit 6. Central control panel 7. Feed bin 8. SPARKline drinking lines 9. Laying nests and slats

Applications 30 Product Info 30 References Competition System Mgt

Feeding space

Applications

= = = = = =

13 cm/bird 16 birds/pan 15 birds/pan 14 birds/pan 14 birds/pan 13 birds/pan 12 birds/pan 13 cm/bird 14 cm/bird 15 cm/bird 14 cm/bird 15 cm/bird 12 birds/0,75 m 11 birds/0,75 m 10 birds/0,75 m

Applications 31 Product Info 31 References Competition System Mgt

Feeding space

Applications

Feeding space per bird (2 circuits, 6 birds/m²)

0.0 2.0 4.0 6.0 8.0 10.0 12.0 14.0 16.0 18.0 20.0 6 x 1 8 x 1 1 x 1 1 2 x 1 1 4 x 1 6 x 1 1 8 x 1 1 1 x 1 1 1 2 x 1 1 1 4 x 1 1 6 x 1 2 8 x 1 2 1 x 1 2 1 2 x 1 2 1 4 x 1 2 6 x 1 3 8 x 1 3 1 x 1 3 1 2 x 1 3 1 4 x 1 3 6 x 1 4 8 x 1 4 1 x 1 4 1 2 x 1 4 1 4 x 1 4 6 x 1 5 8 x 1 5 1 x 1 5 1 2 x 1 5 1 4 x 1 5 6 x 1 6 8 x 1 6 1 x 1 6 1 2 x 1 6 1 4 x 1 6 House dimensions Feeding space (cm/bird) Oval Minimum 13 cm Maximum 15 cm Round Chain

Chain KIXOO: oval pan feeder Round pan feeder

Applications 32 Product Info 32 References Competition System Mgt Applications

Step 1: Determine the required number of pans per house. Maximum = 16 hens per pan Pans required = total numbers of hens = total number of pans 16

Applications 33 Product Info 33 References Competition System Mgt Applications

Step 2: Determine the number of feeder circuits per house. House “US” style: 10 to 13 m wide  you require 2-3 feeding circuits

Cockerel line Drinking line Laying nests Slats

KiXoo

Applications 34 Product Info 34 References Competition System Mgt Applications

House “European” style: 14 to 18 m wide  you require 3 feeding circuits

Drinking line Slats and Laying nests KiXoo Cockerel line

Applications 35 Product Info 35 References Competition System Mgt Applications

Step 3: Determine the required type of tube: tube with 4 pans tube with 3 pans combination 3/4 pan Choose the type of tubes that fits the required number of pans on all feeding circuits in the house. Roxell KIXoo tubes have a standard length of 3,05 metres (optional 2,90 metres tubes). “Large” house: 22 to 26 m wide  you require 4 feeding circuits

Cockerel line Drinking line Slats and laying nests

KiXoo

Applications 36 Product Info 36 References Competition System Mgt Applications

How to configurate your filling FLEX Augers?

Applications 37 Product Info 37 References Competition System Mgt Applications

1

1. Total capacity needed circuits = # Fill points x 1300 kg/hour (30m/min)  = fill point

Applications 38 Product Info 38 References Competition System Mgt Applications

2

2. Capacity fill FA  Total capacity circuits. FA 90 350 RPM = 2400 kg/h 450 RPM = 3100 kg/h 550 RPM = 3900 kg/h FA I

Applications 39 Product Info 39 References Competition System Mgt Applications

3

3. For mechanical weigher: Capacity FA II  Capacity FA I

FA I FA II

Applications 40 Product Info 40 References Competition System Mgt

In case of electronic weighing (1)

Applications

Electronic Batch Weighing

When Electronic weigher is used in combination with VIToo/KIXoo 30m/min Flex Auger from Flex Auger from Total Nr. of fill points: Bin to Weigher Weigher to fill points 1 FA90 - 450 RPM FA90 - 350 RPM 2 FA90 - 550 RPM FA90 - 450 RPM 3 FA90 - 900 RPM FA90 - 550 RPM 4 2 x FA90 - 550 RPM 2 x FA90 - 450 RPM more then 4 fill points Not possible to weigh during feeding time please use bag hoppers or a day bin

Applications 41 Product Info 41 References Competition System Mgt

In case of electronic weighing (2)

Applications

Bin Weighing (high capacity) 1 or more FA’s straight from under the bin to the circuits

Applications 42 Product Info 42 References Competition System Mgt

Example

Applications

FA I FA II 30 m/min

1

Total cap. = 2 x 1300 kg/h = 2600 kg/h

2

FA I  2600 kg/h FA I = FA 90 – 450 rpm = 3100 kg/h Mechanical weigher 6,5 T

3

FA II  FAI FA II = FA 90 – 450 rpm

Applications 43 Product Info 43 References Competition System Mgt

How to fill circuits longer than 80 meter

Applications

small bin for daily ration FA Bulk bin

Applicable for houses between 80 – 150 meters  = fillpoint

Applications 44 Product Info 44 References Competition System Mgt

Support cone with slide shutt off

Applications

brooding area “cold” area standard cone. cone with slide shut off. pans closed during first days.

Applications 45 Product Info 45 References Competition System Mgt

Simultaneous filling of all pans: principle

Applications

1. QUANTITY OF FEED PER PAN (*) 2. QUANTITY OF FEED IN THE TUBES (*)

LEVEL AMOUNT OF FEED PER PAN 3 208 grams 4 222 grams 5 238 grams 6 253 grams 7 269 grams 8 285 grams 9 300 grams 10 316 grams 11 331 grams 12 347 grams 13 362 grams 14 378 grams (*) Based on mash type feed with a specific weight of 0,65 kg/dm³

600 grams per metre tube

Applications 46 Product Info 46 References Competition System Mgt

Simultaneous filling of all pans: principle

Applications

3. PRINCIPLE Tube of 3 m with 4 pans. Distance between 2 pans = 75 cm = 450 grams Tube filled with feed.

75 cm = 450 grams 300 grams 300 grams

Auger slides simultanuous filling of ALL pans! High capacity filling 1.200 kg/h

Applications 47 Product Info 47 References Competition System Mgt Applications

Capacity is larger than total capicity

Applications 48 Product Info 48 References Competition System Mgt

KiXoo: distributes feed better than other “breeder” pan circuits

Applications

Competition Roxell system

Feed amount 450 gr / 75 cm pan contents 800 grams pan contents 800 grams

800 grams is larger than 450 grams  system runs EMPTY !

Feed amount 450 gr / 75 cm pan contents 300 grams

300 grams is smaller than 450 grams  system & pans stay FULL !

= equal feed distribution!!!

Applications 49 Product Info 49 References Competition System Mgt

KiXoo control pan: working principle

Applications

Position of the pan:

4th pan

Applications 50 Product Info 50 References Competition System Mgt

KiXoo control pan: working principle

Applications

“Manual filling”

Only 1 control pan needed for the house

Position of the pan:

• 4
• 4

Make sure that all the time a maximum number of birds eat out

• f the control pan!

Applications 51 Product Info 51 References Competition System Mgt

KiXoo control pan: working principle

Applications

Applications 52 Product Info 52 References Competition System Mgt

KiXoo control pan: working principle

Applications

Applications 53 Product Info 53 References Competition System Mgt System Mgt

Applications 54 Product Info 54 References Competition System Mgt System Mgt

Applications 55 Product Info 55 References Competition System Mgt References

• Mr. R. Smaldon in U.K.

House: 55 x 12 m 2 circuits KIXoo 4 pans/tube, total 256 pans Birds: ROSS: 3550 females 350 males

Applications 56 Product Info 56 References Competition System Mgt References

• Mr. R. Smaldon in U.K.

Applications 57 Product Info 57 References Competition System Mgt References

• Mr. R. Smaldon in U.K.

Weekly Egg Production

5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 HEN WEEK % 20 40 60 80 100 120 140 160 180 200

• CUM. HATCH EGGS %

Hen Week % Target Hen Week Cum H/E Target Hatching Eggs/Bird/Week Cum Female Daily Feed Gm

Applications 58 Product Info 58 References Competition System Mgt References

• Mr. S. Thorpe in U.K.

House: 75 x 16 m 3 circuits KIXoo ¾ pan per circuit Total: 462 pans Birds: ROSS: 7400 females 740 males

Applications 59 Product Info 59 References Competition System Mgt References

• Mr. S. Thorpe in U.K.

Applications 60 Product Info 60 References Competition System Mgt References

References

• Mr. G. Smaldon (UK)
• Mr. T. Gröne (Germany)
• Mr. Goossens (Holland)
• Mr. F. Rys (Belgium)
• Biet Hahenek (Israël)
• Goldavis (Hungary)
• Amado (Spain)

Applications 61 Product Info 61 References Competition System Mgt References

• Mr. Rocca in Spain

2 houses

Applications 62 Product Info 62 References Competition System Mgt References

• Mr. D. Van Parijs (Belgium)

1 house

Applications 63 Product Info 63 References Competition System Mgt

42% more feeding space with KiXoo

Competition

Tube 3 m

4 pans / 16 birds per pan 64 birds

(21,3 birds per meter)

Chain 3 m

15 birds per meter 45 birds

(15 birds per meter)

42% More feediing space with KIXoo!

Applications 64 Product Info 64 References Competition System Mgt

Do pan feeders cause leg problems with breeders?

Competition

No  maximum free space / no barriers !!!!

KIXoo = birds can walk between pans Chain feeder = birds jump over trough  BARRIER

Applications 65 Product Info 65 References Competition System Mgt

KiXoo ⇔ Chain feeder

Competition CHAIN FEEDER KIXoo KIXoo ADVANTAGE 1 Open feed trough Closed tube No eating during feed transport No injuries 2 Troughs are filled one after another Each pan is filled at the same time with the same amount of feed anywhere in the house No migration of birds = no stress 3 Skip-a-day feeding is a must Every-day feeding is possible Less stress Higher uniformity

KIXoo instantly! Chain feeder 3 to 8 minutes!

Applications 66 Product Info 66 References Competition System Mgt

KiXoo ⇔ Chain feeder

Competition CHAIN FEEDER KIXOO KIXoo ADVANTAGE 4 Hand filling the first 2-3 weeks Automatic filling through feed windows No extra labour and no extra feed trays required 5 High troughs Low pan height Chicks can easily reach the feed No extra feed trays required 7-12 cm

Applications 67 Product Info 67 References Competition System Mgt

KiXoo ⇔ Chain feeder

Competition CHAIN FEEDER KIXOO KIXoo ADVANTAGE 6 13-15 birds per metre 21,3 birds per metre 42 % more feeding space

15 birds per m = 45 birds per 3 m trough 16 birds per pan = 4 pans per tube 3 m = 64 birds per tube 3 m

= + 42 %

Limitative factor = shoulder width

Applications 68 Product Info 68 References Competition System Mgt

KiXoo ⇔ Chain feeder

Competition CHAIN FEEDER KIXoo KIXoo ADVANTAGE

7

Trough feeding system Pan feeding system Easy passage

8

Large amount of feed per system Pan with restricted amount of feed (300 grams) HIGH uniformity!

9

Very difficult adjustment of the feed level 12 feed level positions Feed level ring is easy to adjust Better control of feed = less feed wastage Exactly the same amount of feed in each pan

10

Trough space Pan and grill shape Minimal feed wastage

11

Fixed grill size 11 grill-head sizes ard possible (from 40 to 50 mm) Acurate separate sex feeding Easy management

Chain feeder = Fixed grill KIXoo = Adjustable grill

Applications 69 Product Info 69 References Competition System Mgt

KiXoo ⇔ Chain feeder

Competition CHAIN FEEDER KIXoo KIXoo ADVANTAGE 12 Metal trough STEVLAN pan (10-year warranty) Better hygiene 13 Suspension is optional Suspension is standard Easy management Easy to clean

Applications 70 Product Info 70 References Competition System Mgt

KiXoo ⇔ Big Dutchman Repropan

Competition

Feed supply with chain  speed of 27 m / min  slow  pellets break when falling into the pan Only 7 different grill openings To adjust the grill, you must open the pan  labour intensive

Applications 71 Product Info 71 References Competition System Mgt

KiXoo ⇔ Big Dutchman Repropan

Competition

Difficult to clean  hygiene  Must be removed with a tool No feed windows  no easy start Bad feed flow Grill is positioned with only a small plastic pin Feed level is difficult to adjust  uniformity 

Applications 72 Product Info 72 References Competition System Mgt

KiXoo ⇔ Big Dutchman Repropan

Competition

Big Dutchman = 57 mm KiXoo = 47 mm ∆ = 10 mm

Applications 73 Product Info 73 References Competition System Mgt

KiXoo ⇔ Choretime

Competition

• Difficult to clean
• 14 (12) birds per pan
• Big pan content 680 – 800 g

Not possible to take pan of the tube Grill setting 42 – 50 (no 43 – 49) → complicated

Applications 74 Product Info 74 References Competition System Mgt

KiXoo ⇔ Choretime

Competition

Pan edge to heigh for day-olds Choretime = 79 mm KiXoo = 47 mm ∆ = 32 mm

Applications 75 Product Info 75 References Competition System Mgt

KiXoo ⇔ Choretime

Competition

Difficult to change the grill setting, both in height or width. A tool is needed. Difficult to assemble. Looks complicated.

Applications 76 Product Info 76 References Competition System Mgt

KiXoo ⇔ Choretime

Competition

Flat pan = feed waste. = more selective eating