Product Presentation Product Presentation Basic specifications HSP - - PowerPoint PPT Presentation

HSP Product Presentation Page 1

Basic specifications HSP development evolution Direct Drive technology System overview

Throughput performance Placement head Vision system Board handling Base frame Index drive system

Options

Model: 4796 HSP

Product Presentation Product Presentation

HSP Product Presentation Page 2

4796A/B

Standard machine

4796R

"Short" machine

4796L

"Large Board" machine

Maximum Speed 36,000cph 36,000cph 36,000cph Feeder Tact Speed 0.11s 0.11s 0.12s-0.13s XY table move at maximum speed 16.8mm 16.8mm ~ 15.0mm Component range

0201-20mm

2

0201-20mm

2

0201-20mm

2

Board size

2x2 (50mmx50mm) 14x18 (356x457) 2x2 (50mmx50mm) 14x18 (356x457) 2x2 (50mmx50mm) 18x20 (457x508)

Feeder capacity 160

(two carriages of 80)

80

(two carriages of 40)

160

(two carriages of 80)

Dimensions

L: 237in (6.0m) W: 79in (2.0m) 3800kg L: 146in (3.7m) W: 79in (2.0m) 3500kg L: 237in (6.0m) W: 83in (2.1m) 4200kg

Basic specifications Basic specifications

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Direct Drive Technology Theta Driver Technology

Model 4760/65 Model 4780/82/85 Model 4795/96 Model 4790/91/92

• 14, 400 cph
• 3 Nozzles / 18 heads
• Nozzle rotates
• Mechanical centering
• 10x13, 18x20
• 14,400 cph
• 4 Nozzles / 18 heads
• Nozzle rotates
• Vision Centering
• 10x13, 18x20
• 29,000 cph
• 6 Nozzles / 24 heads
• Head rotates
• Vision Centering
• 18x20
• 36,000 cph
• 5 Nozzles / 16 heads
• Head rotates
• Vision Centering
• 10x13, 14x18, 18x20

HSP development evolution HSP development evolution

HSP Product Presentation Page 4

4760 HSP

14,400cph 10”x13” 3 noz / 18 heads Mechanical Center 100 feeders Intro: 1989

4765 HSP

14,400cph 18”x20”

• 100 feeders

Intro: 1990

4780 HSP

14,400cph 10”x13” 4 noz / 16 heads Vision Center 100 feeders Intro: 1990

4782 HSP

14,400cph

• 160 feeders

Intro: 1990

4785 HSP

14,400cph 18”x20” 4 noz / 24 heads

• 160 feeders

Intro: 1991

4790 HSP

25,000cph 18”x20” 6 noz / 24 heads Vision 160 feeders Intro: 1993

4791/4792 HSP

29,000cph

• 160 feeders

Intro: 1994/1996

HSP development evolution HSP development evolution

4795

36,000cph 10”x13” 5 noz / 16 heads Vision 160 or 80 feeders Intro: 1995

4796B/R

36,000cph 14”x18”

• 160 or 80 feeders

Intro: 1996

Direct Drive Technology

4796L

36,000cph 18”x20”

• 160 feeders

Intro: 1999

HSP Product Presentation Page 5

Theta Driver Technology... Theta Driver Technology...

5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 PICK Component Recognition PLACE engage rotate disengage Position # 6 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 Rotate component

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Theta correction is done “on-the- fly”, allowing more time to make corrections for larger parts. Result: Faster large part placement speed. Lack of metal-to-metal contact means there are far fewer “wear” issues (loss of accuracy, etc.) compared to theta driver systems Direct Drive technology means...

• no lost accuracy over time
• much less noise
• much less vibration
• less frequent maintenance

5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 PICK Component Recognition Rotate component PLACE

Benefits of Direct Drive Technology Benefits of Direct Drive Technology

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0.05 0.1 0.15 0.2 0.25 0.3

1005 1608 2125 3216 Mini-mold MELF Tant A Tant B Tant C Tant D

• Al. Elec. Cap

SOP8 SOP16 SOP28 SOJ28

MVIIf FCP-642 CM86C 4796 HSP

Fast placement of leaded components

in practice, SOIC16

placed at 36,000/hr

16.8mm XY table move at maximum tact speed No speed loss due to nozzle change or theta orientation of component

• ther models decrease

speed as much as 50%!

4796 HSP provides fast placement of large components

Throughput performance Throughput performance

Placement Tact Speed by Component Type

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Features

Motor resolution is 0.007 degrees Motor is programmable in 0.01 degree

increments

Vacuum is turned off whenever a

“component not present” error message is indicated by the machine.

Motor’s long life is enhanced by the fact

that it is not moving a load (mass)

Requires minimal maintenance Quick release nozzles save maintenance

and set up time

Placement head Placement head

Available nozzle types…

HSP Product Presentation Page 9

Placement head electronics Placement head electronics

Interface MPU Motor Drive Circuit MOTOR Interface MPU Motor Drive Circuit MOTOR Hd # 1 Hd # 2 Hd # 16 Serial Bus SLIDE CONTACT (Slip ring) Machine Control Unit UNIT DRIVER

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Features

Vision processor designed by

SANYO.

256 level gray scale. Fiber-optic

lighting units with frontlighting & backlighting capability.

Line sensor: serves two purposes…

(a) to check for missing or “out of spec” components, and (b) to feed true component thickness information back to the Z axis control system

High Mag Low Mag Lenses Frontlighting Backlighting

Vision System Vision System

Single camera assembly housing two cameras (high/low mag)

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Additional features

Automatic correction: fiducial

“gain” & “level” can be automatically adjusted by the machine

Placement speed test: can be

used to determine the maximum allowable placement speed for any component.

Vision errors: past vision

recognition errors may be displayed on the vision monitor

Component recognition test:

used to check the validity of component library vision parameters.

Vision System Vision System

One image displayed Vision parameters are gradually adjusted until the image is recognized.. 4 images displayed 16 images displayed

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Features

Programmable width control: XY

table and conveyor width is automatically adjusted when a pattern program change is made.

Auto board thickness: board support

pin height is automatically adjusted by the machine when a program change is implemented

Transfer direction (left-to-right, right-to-

left) is easily configurable on the manufacturing floor

Boards are positioned in the table

using top, front, left-edge mechanical registration.

Special modifications are available for

unique applications (ex. ceramic, flex, PCMCIA, etc)

Board handling Board handling

XY positioning table

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Features

Specifically designed to absorb

and/or safely dissipate vibration forces

Precision ground and assembled

to minimize tolerances between adjoining mounted assemblies

Base frame Base frame

Upper base frame

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Features

Counter-balanced cam system provides

smooth operation at fast speeds

Moving assemblies housed in one sealed oil-

bath gearbox to simplify maintenance

720 degree cam drives turret at two times

the machine indexing speed (to extend the useful life of the machine)

Raw machine torque Balancing torque Torque with counter-balance

Index drive system Index drive system

Inside the upper cavity of machine

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Operation

Servo controlled Placement head Z height is controlled by

limiting how far down the head goes each time

Performed at the Pick and Place location Feedback loop is tied with the Line Sensor

• unit. Components are placed with reference

to their true thickness

Motor driven stroke-depth adjustment

Z axis control Z axis control

Z axis control mechanism

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While the machine is picking parts, it automatically updates the pick location based on vision recognition data… this is critical for 0201 or 0402 component handling.

X axis is adjusted by moving the feeder

carriage left or right

Y axis is adjusted by slightly rotating the

placement head

Z axis is adjusted by the Z axis control

mechanism

Automatic X, Y, & Z axis correction at Pick/Place Automatic X, Y, & Z axis correction at Pick/Place

A small rotation of the head provides a Y axis translation, as seen between the dotted lines below.

Before After

Once the Y axis correction is made, the XY table and/or feeder axis adjusts itself to compensate for this small change in the Y axis coordinate.

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Accuracy ( Accuracy (C Cpk

pk)

)

X-Axis CPK (Serial # 10000 - 10221)

0.00 0.50 1.00 1.50 2.00 2.50 3.00 3.50 4.00 1 15 29 43 57 71 85 99 113 127 141 155 169 183 197 211

Y-Axis CPK (Serial # 10000 - 10221)

0.00 0.50 1.00 1.50 2.00 2.50 3.00 3.50 4.00 1 15 29 43 57 71 85 99 113 127 141 155 169 183 197 211

Testing is performed at the factory, prior to shipment

A record of performance,

called the “Delivery Inspection Results” report (for each machine) is kept at Universal. A duplicate record is shipped with the machine.

Specification

Upper/lower limit: X & Y axis:

± 0.10mm

Cpk: > 1.3

Cpk average results

X & Y axis: ~ 2.0 (or 6 Sigma)

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Why is this machine so well equipped to handle them?

Nozzles are specially designed to provide

secure and accurate handling Handling speed is controlled at the pick, place, turret, recognition and XY table to provide optimum accuracy and reliability Center of component picking is maintained by automatic updating of X and Y axis to prevent miss-picks and waste Feeders are single stroked, and cam actuated to provide smooth operation

Z-axis control is done by limiting

placement head downward stroke depth to provide smooth pick and place operations

Small part placement Small part placement

0603 (1608) 0402 (1005) 0201 (0603)

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Tape Feeders

Available for 8mm, 12mm, 16mm, 24mm and

32mm tape

Special feeders available for 0201 chips Minimal maintenance required

Bulk Feeders

Available for 0402, 0603 and 0805 capacitors Resistor feeders are in development No special programming required Large capacity Same feeder is used on older model 479x

models

Options Options

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Bulk Feeder Operation

Operates like a tape feeder No pneumatics or electrical actuation Constant supply of components at pick point

Options Options

• With each index, components fall down the

chute onto the belt track

• belt indexes forward with each component pick

During operation, machine indexes the feeder here Magnet keeps component in place until it is picked by nozzle

• As the feeder is indexed, components

move down the track to the pick point

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Feeder handling accessories

Set-up cart: can accommodate up to 80

8mm tape or bulk feeders. Used (primarily) for off-line set up.

Storage cart: has three shelves and can

accommodate up to 180 8mm tape or bulk feeders.

Feeder reload tool: a bench mounted tool

used to simplify component reel replacement by holding feeder in one position while work is done

Options Options

Set-up cart Storage cart Reload Tool

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Bank Feeder Change (BFC)

Fast product changeover change all feeders on the machine

in less than 5 minutes!

Complete product change

(feeders) in minutes

feeder pallet docking stations and

set-up carts available

Options Options

Available for 4796R Model Only!

Feeder Pallet on Feeder Cart Feeder Pallet Docking Station

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Transfer/Inspect Switches

Switches are mounted to input and

• utput conveyors of machine

Boards can be stopped on input or

• utput conveyors

Auto Board Length

XY table board length mechanism

is is automatically adjusted by the machine when a program change is implemented

Options Options

Transfer / Inspect Switch - Output side Auto Board Length lever Available for 4796R Model Only!

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Barcode Validation System (BVS)

Uses “smart feeders” for storage of data

• nline validation of feeder setup prior to the

start of production runs

consists of two parts:

(a) machine hardware and software (b) off-line feeder set-up station

Options Options

Scanning a reel Off-line set-up station Read/write unit mounted in machine feeder area

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Barcode Product Change (BPC)

automatic changing of current pattern

information based on incoming board barcode

Generic Equipment Model (GEM) Protocol

industry standard machine

communication protocol, carried out

• ver a TCP-based network. GEM

compliance is based on SEMI International Standard E30-93

Options Options

Barcode Product Change scanning operation

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HSP UPS Software

provides a common

programming interface among Universal’s line of SM placement machines

CAD translation CDI capability Optimization and Simulation

Options Options

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Component Library Data Teaching

Component vision parameters

may be automatically taught using the machine’s component recognition camera system

no need to measure components

by hand

Pattern Program Coordinate Teaching

XY locations on the circuit board

may be automatically taught using the machine’s downward looking camera system

Options Options

View on monitor (example) View on monitor (example) MCP screen