Product introduction Heerhugowaard 2013.06.04 Agenda Welcome and - - PowerPoint PPT Presentation

Product introduction

Heerhugowaard 2013.06.04

Agenda

 Welcome and introduction  Product Presentation (Power point pres.)  Product show (Feel and touch)  Documentation prepared  Order routine (SPOEE and Price list)  Any other business

3

Introduction

Agenda

 Welcome and introduction  Product Presentation  Product show (Feel and touch)  Documentation prepared  Order routine (SPOEE and Price list)  Any other business

Normstahl Industrial Sectional Doors

Normstahl Industrial Sectional Doors OSP42A and OSF42A

7

Why a door?

To divide two environments!

Reasons

 Protection  Inside climate  Security  Dust  Access  Noise  ……

8

9

Sales Argument

 Closed – Tight  Open - Out of the way  High insulated  Custom design  Easy to operate

Denomination Type (Explanation) Picture OHSD Overhead Sectional Door OSP42A Overhead Sectional Panel 42mm thick Generation A OSF42A Overhead Sectional Frame 42mm thick Generation A

10

Denominations

11

Industrial Sectional Door, Principle

12

Industrial Sectional Doors

OSP42A OSF42A Panel Frame

13

SOHD Portfolio

Design

OSP42A OSF42A Combination OSP42A & OSF42A

14

SOHD Parts

• 1. Door leaf
• 2. Tracks
• 3. Spring package
• 4. Operation

The door can be divided in 4 groups

2 1 3 4

15

Normstahl OSP42A

16

OSP42A Technical facts and features, Standard

 Max size: 8000 x 6000 mm (W x H)  Panel: 42 mm Microrilled steel  Filling: FC-free polyurethane  Weight: Steel: 13 kg/m2  Colour outside: 9 Standard RAL colours  Colour inside: RAL 9002 Grey White  Track types: Standard Lift (SL)  Lock: Lock bolt  Manoeuvring: Lift/step handle and Pull down rope  Sealing's: Top, bottom and side sealing

17

OSP42A Technical facts and features, Optional

 Track types: LL, SLL, HL, VL  Windows: DARP, DAOP or Alu frame sect.  Pass door: In door leaf  Lock: Cylinder lock (Safelock)  Fall Protection: Cable Break Device  Painting:

• Acc. to RAL scale

 Extended life: Springs long life time  Aggressive env.: Anti corrosion package  Ventilation: Ventilators  Operation: Chain hoists / Electrical operation

18

OSP42A Door leaf

 The Normstahl OSP42A sectional

• verhead door leaf has 545mm

high sections, connected together with hinges.  Height adjustment will take place in the top section  The outer hinges of each section have rollers that run in the tracks.  The horizontal sections are insulated panels, filled with FC- free polyurethane. New design New hinge turning point No visible sealing Outside colour not visible inside

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• Nbr. Text

1 Steel reinforcement 2 Hinge line gives lower nose 3 Hinge with cams to avoid rubbing against plate 4 Hotmelt to break the cold bridge 5 Panels supporting each other to create stability 6 Sheet folded 180 degrees to avoid rust and to create stability 7 Not round but folded for higher stability 8 Round form with centre in hinge line (finger pinch protection) 9 Sealing invisible in groove 10 Folded according to rill pattern

1 3 2 4 5 6 7 8 9 10

Section joint

Nbr. Text 1 Lower nose – lower cost

Panel joint - old versus new

Old New

Nbr. Text 1 Lower nose – lower cost 2 Better stability 3 Invisible sealing

1 3 2

Nbr. Text 1 Lower nose – lower cost 2 Better stability

Competitor panel joint

Brand Type

Finger safe Traditional 21

Nbr. Text 1 Outside colour visible inside 2 Poor load distribution 3 Cold bridge

1 3 2 1 1 1 1 1 1 2 2 2 2 2 2 2 2 3 3 3 3 3

22

Material

• 1. Polyester coating
• 2. Primer
• 3. Chromate layer
• 4. Zinc coating
• 5. Steel sheet
• 6. Zinc coating
• 7. Chromate layer
• 8. Primer
• 9. FC-free polyurethane

10.Reinforcement strips

The surface of the door leaf panels is characterized by the microrilled steel sheet.

23

Pre-coated colours

 Outside colour: – 9 standard colours  Inside colour: – RAL 9002 - Grey white.

RAL 1021 Cadmium Yellow RAL 3002 Carmine Red RAL 5010 Gentian Blue RAL 6005 Moss Green RAL 7016 Anthracite Grey RAL 9002 Grey White RAL 9006 White Aluminum RAL 9007 Grey Aluminium RAL 9016 Traffic White

24

Optional colours, Factory painting

 The door leaf can be factory painted in any RAL colour, outside

• nly.

 The painting can be applied to the panel or to the complete door leaf, including frames and strips.

Bottom seal Installed on the bottom edge of the bottom panel, to act as a barrier as well as a shock absorber. The flexible rubber material and the O- shape provides continuous pressure on the floor, ensuring maximum sealing. Top seal Installed on the top panel, to seal the gap between the panel and the wall. The flexible rubber material provides continuous pressure on the top wall, ensuring maximum sealing. Side seal Installed on the track set to close the gap between the tracks and the door leaf. The flexible rubber material provides continuous pressure on the door leaf, while dodging irregularities, ensuring maximum sealing.

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Seals

The door is equipped with well designed sealing's on all sides which gives the door its excellent sealing abilities.

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Wind reinforcement truss

 Wider door panels and panels with windows are reinforced with metal profiles that act as trusses.  These trusses reduce bending of the panel caused by wind loads or when the door leaf is in the horizontal position and is bending under its own weight Wind load Class 3, 750 N/m2 (≤ 4250 mm DLW) EN12424 Class 2, 450 N/m2 (> 4250 mm DLW)

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Handle

 For manual operation, every Normstahl OSP42A sectional

• verhead door is provided with a

solid, easy to grip and step–on handle, finished with the Normstahl logo.

DLW Without Passdoor DLW With Passdoor

• No. of

Windows 2050 - 2134 2050 – 2234 1 2135 – 2999 2235 – 3199 2 3000 – 3864 3200 – 4164 3 3865 – 4729 4165 – 5129 4 4730 - 5594 5130 – 6050 5 5595 - 6459 6 6460 - 7324 7 7325 - 8000 8

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OSP42A with DARP windows

 Double Acrylic (3 + 2 mm) Rectangular, in Plastic frame  Light opening: 604 x 292 mm  Window frame in black polycarbonate DARP

Without Pass door With Pass door

29

OSP42A with DAOP windows

 Double Acrylic (3 + 2 mm) Oval, in Plastic frame  Light opening: 610 x 292 mm  Window frame in black polycarbonate DAOP

DLW Without Passdoor DLW With Passdoor

• No. of

Windows 2050 - 2134 2050 – 2234 1 2135 – 2999 2235 – 3199 2 3000 – 3864 3200 – 4164 3 3865 – 4729 4165 – 5129 4 4730 - 5594 5130 – 6050 5 5595 - 6459 6 6460 - 7324 7 7325 - 8000 8

Without Pass door With Pass door

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OSP42A with frame section windows

 The Normstahl OSP42A industrial sectional door can be fitted with a Normstahl OSF42A frame section.  The height of this section is 545mm.  Glass types see next slides Frame sections

DLW

• Nbr. of windows

2050 – 3050 2 3051 – 4550 3 4551 – 6050 4 6051 - 7250 5

31

Glass type DAS / DSS for frame section

 DAS: Double Acrylic "scratch resistant" (SAN with coating), Single sealed  DSS: Double Acrylic (SAN), Single sealed

1. 2,8 mm SAN acrylic sheet (with or without coating) 2. Aluminium distance frame 3. Butyl sealing

DAS / DSS

1 2 3

USP: We use 2,8 mm acrylic, giving a better

• utlook of the façade

without reflections

32

Glass type DAD / DSD for frame section

 DAD: Double Acrylic "scratch resistant" (SAN with coating), Double sealed  DSD: Double Acrylic (SAN), Double sealed

1. 2,8 mm SAN acrylic sheet (with or without coating) 2. Aluminium distance frame 3. Butyl sealing 4. Absorbing powder (siccative) 5. Silicone sealing

DAD / DSD

1 2 3 4 5

USP: We are the only one using absorption powder in the distance frame USP: We use 2,8 mm acrylic, giving a better

• utlook of the façade

without reflections

Glass type TAD / TSD for frame section

 TAD: Triple Acrylic "scratch resistant" (SAN with coating), Double sealed  TSD: Triple Acrylic (SAN), Double sealed

1. 2,8 mm SAN acrylic sheet (with or without coating) 2. Aluminium distance frame 3. Butyl sealing 4. Absorbing powder (siccative) 5. Silicone sealing

TAD / TSD

1 2 3 4 5

USP: We are the only one using absorption powder in the distance frame

33

USP: We use 2,8 mm acrylic, giving a better

• utlook of the façade

without reflections

34

Glass type SA3 / SH4 for frame section

 SA3

– Single pane of "scratch resistant" Acrylic (SAN with coating) 2,8 mm

 SS3

– Single pane of Acrylic (SAN) 2,8 mm

 SH4

– Single hardened glass 4 mm

SA3 / SS3 / SH4

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Locks

Lock bolt The Lock bolt locks the door from the inside, without the use of a key. The Lock bolt is not visible from the outside. Cylinder lock (Safelock) Inside view Outside view The Cylinder lock is a key operated lock which offers extra

• security. The lock is installed on the inside and can be

unlocked with a key and turning the handle. Access to the Cylinder lock is possible from either only the inside, or both the inside and the outside.

A standard Normstahl sectional overhead door is equipped with a Lock bolt.

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Safety

 Spring Break Device (standard) – In the event of a spring break, the sudden drop force activates the Spring Break Device.  Cable Break Device (optional) – In the event of a cable break the cable looses its tension. The activated Cable Break Device clamps onto the track. The balancing system supports heavy forces. In case of a spring or cable break, its counterforce is lost. The door is therefore equipped with two safety devices that can block downward door movement:

37

Pass door with 180 mm threshold

 The standard 180 mm is designed to be combined with virtually all options of the door.  It is not applicable as an emergency exit, as its threshold of 180 mm is too high.

Features:

• Always opening outwards, min. 90

degrees opening

• Hinged left or right
• Seals in pass door frame reduce air

permeability.

• Integrated pass door switch if

electrically operated

• Door handle
• All commonly used cylinder locks are

available:

• Euro, Kaba, Assa-Abloy. Standard:

Euro cylinder lock

• Door closer
• Panic lock (option)

38

Pass door with low threshold

Features:

• Always opening outwards, min. 90

degrees opening

• Hinged left or right
• Seals in pass door frame reduce air

permeability.

• Integrated pass door switch if

electrically operated

• Door handle
• All commonly used cylinder locks are

available:

• Euro, Kaba, Assa-Abloy. Standard:

Euro cylinder lock

• Door closer
• Panic lock (option)

The pass door with low threshold is designed to optimise comfortable pedestrian passing and minimises the risk of tripping. In addition, with the sturdy design of the bottom profile it is not required to strengthen the door leaf with a bottom reinforcement truss.

Market dependent

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OSP42A, Pass door

 Daylight width

– Min 2050 mm Max 6050 mm

 Daylight height

– Min 2215 mm Max 6050 mm

 Width 900 mm  Height 1880 mm  Height from floor level 2080 mm

Position of pass door

Daylight width Pane number 2050 – 4050 2 (Centre) 4051 - 5050 2 or 3 5051 - 6050 2, 3 or 4

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OSP42A, Performance

Opening/closing speed: IDO1: 0,22 m/s Life time expectations: Door: 50.000 door cycles Springs: 20.000 door cycles Wind load Class 3 (= 4250 mm DLW) EN12424 *) Class 2 (> 4250 mm DLW) Thermal transmittance 1,0 W/(m2.k) Steel door EN12428 1,25 W/(m2.k) With windows/pass door (4000 x 4000 mm) Water penetration Class 3 (4000 x 4000 mm) EN12425 Air permeability Class 3 (4000 x 4000 mm, with pass door class 2) EN12426 *) Higher wind load classification on request

USP: Class 3 for Wind load, Water penetration and Air permeability

41

Normstahl OSF42A

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OSF42A, Technical facts and features, Standard

 Max size: 7250 x 6000 mm (W x H)  Frame thickness: 44 mm  Frame material: Aluminium tubular frames  Filling: Windows or insulated sandwich panels or infill's  Colour outside: Natural aluminium  Colour inside: Natural aluminium  Track types: Standard Lift (SL)  Lock Lock bolt  Manoeuvring: Lift/step handle and Pull down rope  Sealing's Top, bottom and side sealing

43

OSF42A, Technical facts and features, Optional

 Track types: LL, SLL, HL, VL  Windows: DAS, DSS, DAD, DSD, SA3, SS3, SH4  Pass door: In door leaf  Lock: Cylinder lock (Safelock)  Fall Protection: Cable Break Device  Painting:

• Acc. to RAL scale

 Extended life: Springs long life time  Aggressive env.: Anti corrosion package  Ventilation: Ventilators  Operation: Chain hoists / Electrical operation

44

OSF42A, Door leaf

 The Normstahl OSF42A sectional

• verhead door leaf has horizontal

sections, connected together with hinges.  The door leaf height is equally divided

• ver the sections (standard)

 Section height: 450 - 704 mm  The horizontal sections are aluminium frames with infill's or windows  The outer hinges of each section have rollers that run in the tracks.

DLW

• Nbr. of panes

2050 – 3050 2 3051 – 4550 3 4551 – 6050 4 6051 - 7250 5

45

OSF42A, Standard configuration

 Frame bottom section as standard can be replaced with OSP42A panel.  Section 2 to top frame sections individual heights can be replaced with panel  As long as the number of frame sections are ≥ than the number of panel sections it is denominated as OSF42A (Frame door)

DLH Number of sections 0000 – 2296 3 2297 – 3000 4 3001 – 3704 5 3705 – 4408 6 4409 – 5112 7 5113 – 5816 8 5817 - 6000 9 46

OSF42A, Number of sections

Frame bottom section Panel bottom section DLH Number of sections 0000 – 2127 3 2128 – 2831 4 2832 – 3535 5 3536 – 4239 6 4240 – 4943 7 4944 – 5647 8 5648 - 6000 9

47

OSF42A, Vertical cross-section

1. Top seal 2. Integrated finger pinch protection 3. Sealing in section joint 4. Single acrylic glass 3mm or hardened glass 4mm 5. Wind reinforcement (if necessary) 6. Double glass, 27mm 7. Handle 8. Panel bottom section 9. Bottom seal

• 10. Frame bottom section

48

Infill’s for frame section

FA

• Aluminium sheets, mill finished
• utside and inside, stucco

embossed FS

• Steel sheets, RAL 9006 outside

and inside smooth surface FA1

• Mill finished Smooth outside and

stucco embossed inside FA2

• Aluminium sheets anodised
• utside and inside

49

Glass type DAS / DSS for frame section

 DAS: Double Acrylic "scratch resistant" (SAN with coating), Single sealed  DSS: Double Acrylic (SAN), Single sealed

1. 2,8 mm SAN acrylic sheet (with or without coating) 2. Aluminium distance frame 3. Butyl sealing

DAS / DSS

1 2 3

USP: We use 2,8 mm acrylic, giving a better

• utlook of the façade

without reflections

50

Glass type DAD / DSD for frame section

 DAD: Double Acrylic "scratch resistant" (SAN with coating), Double sealed  DSD: Double Acrylic (SAN), Double sealed

1. 2,8 mm SAN acrylic sheet (with or without coating) 2. Aluminium distance frame 3. Butyl sealing 4. Absorbing powder (siccative) 5. Silicone sealing

DAD / DSD

1 2 3 4 5

USP: We are the only one using absorption powder in the distance frame USP: We use 2,8 mm acrylic, giving a better

• utlook of the façade

without reflections

Glass type TAD / TSD for frame section

 TAD: Triple Acrylic "scratch resistant" (SAN with coating), Double sealed  TSD: Triple Acrylic (SAN), Double sealed

1. 2,8 mm SAN acrylic sheet (with or without coating) 2. Aluminium distance frame 3. Butyl sealing 4. Absorbing powder (siccative) 5. Silicone sealing

TAD / TSD

1 2 3 4 5

51

USP: We are the only one using absorption powder in the distance frame USP: We use 2,8 mm acrylic, giving a better

• utlook of the façade

without reflections

52

Glass type SA3 / SH4 for frame section

 SA3

– Single pane of "scratch resistant" Acrylic (SAN with coating) 2,8 mm

 SS3

– Single pane of Acrylic (SAN) 2,8 mm

 SH4

– Single hardened glass 4 mm

SA3 / SS3 / SH4

Glazing List Design in the frame sections

53

Co-extruded glazing list with rubber lip against window

Glazing list - Competitors

Sealing around the window

55

Butyl sealing For maximum tightness (unbroken corners)

Sealing around the window - Competitors

Sealing around the window - Competitors

57

Rubber sealing around window Cut in each corner Demands additional silicone sealing

Window quality matters

No absorption powder in distance frame No prober UW stabilization of acrylic

59

OSF42A, Standard Colours

 Standard: Anodised aluminium  Option: Factory painting  Standard: 9 standard colours  Option: Factory painting  Same as OSP42A (9 standard colours)  Option: Factory painting Frames Infill’s Panel

RAL 1021 Cadmium Yellow RAL 3002 Carmine Red RAL 5010 Gentian Blue RAL 6005 Moss Green RAL 7016 Anthracite Grey RAL 9002 Grey White RAL 9006 White Aluminum RAL 9007 Grey Aluminium RAL 9016 Traffic White

60

OSF42A, Locks

Lock Bolt The Lock bolt locks the door from the inside, without the use of a key. The Lock bolt is not visible from the outside. Cylinder lock (Safelock) Inside view Outside view The Cylinder lock is a key operated lock which offers extra

• security. The lock is installed on the inside and can be

unlocked with a key and turning the handle. Access to the Cylinder lock is possible from either only the inside, or both the inside and the outside.

A standard Normstahl industrial sectional door is equipped with a Lock bolt.

Daylight width Pane number 2050 - 4050 2 (centre) 4051 - 5050 2 or 3 5051 - 5500 2 or 3 or 4 5501 - 6050 3

61

OSF42A, Pass door

 Daylight width

– Min 2050 mm Max 6050 mm

 Daylight height

– Min 2200 mm Max 6000 mm

 Width 750 - 1000 mm  Min height 1840 mm  Min. height from floor level 2050 mm

Position of pass door

62

OSF42A, Performance

Opening/closing speed: IDO1: 0,22 m/s Life time expectations: Door: 50.000 door cycles Springs: 20.000 door cycles Wind load Class 3 (= 4050 mm DLW) EN12424 *) Class 2 (> 4050 mm DLW) Thermal transmittance 3,3 W/(m2.k) DAD EN12428 4,9 W/(m2.k) SA3 Water penetration Class 3 (4000 x 4000 mm) EN12425 Air permeability Class 3 (4000 x 4000 mm, with pass door class 2) EN12426 *) Higher wind load classification on request

USP: Class 3 for Wind load, Water penetration and Air permeability

63

Low Lift

(head room < 400mm)

Standard Lift (Low)

(head room 400 - 1000mm)

High Lift

(head room > 1000mm)

Vertical Lift

(head room > 2 x height)

Hardware - Types

Standard Option Option Option

64

Standard Lift (SL)

h DLH D Daylight height DLH (mm) Required side space SL and SR (mm) Required excess height h (mm) Required depth D (mm) ≤ 4500 100 485 DLH + 600 > 4500 510

65

Standard Lift Low (SLL)

h DLH D Daylight width DLW (mm) Daylight height DLH (mm) Required side space SL and SR (mm) Required excess height h (mm) Required depth D (mm) ≤ 5500 ≤ 4250 100 400 DLH + 900

Weight Required side space SL / SR (mm) Required excess height h (mm) Required depth D (mm) ≤550 kg 100 265 mm (if ≤ 250 kg) DLH + 1100 300 mm (if > 250 kg or pass door)

66

Low Lift (LL)

D h DLH

Weight / Lift (HL) Required side space SL / SR (mm) Required excess height h (mm) Required depth D (mm) HL≤3400mm 100 HL + 320 DLH - HL + 800 HL>3400 mm HL + 370

67

High Lift (HL)

D h DLH HL

Daylight height DLH (mm) Required side space SL / SR (mm) Required excess height h (mm) Required depth D (mm) ≤ 5500 100 DH + 400 525

68

Vertical Lift (VL)

525 h DLH

DLW ≤3000 mm no beam installed DLW >3000 mm installed beam to support the balancing system

69 1) Weight in cable 2) Force in spring 2) 1)

Closed

Max tensioning in spring and Max weight in cable

Balancing principle, Standard lift

70 1) Weight in cable 2) Force in spring 2) 1)

Half open

Medium tensioning in spring and Medium weight in cable

Balancing principle, Standard lift

71 1) Weight in cable 2) Force in spring 2) 1)

Open

• Min. tensioning in spring

and

• Min. weight in cable

Balancing principle, Standard lift

72

Therefore cylindrical drum for standard lift and low lift Balancing principle, Standard lift

73 1) Weight in cable 2) Force in spring 2) 1)

Closed

Max tensioning in spring and Max weight in cable

Balancing principle, Vertical lift

74 1) Weight in cable 2) Force in spring 2) 1)

Half open

Medium tensioning in spring and Max weight in cable

Balancing principle, Vertical lift

75 1) Weight in cable 2) Force in spring 2) 1)

Open

• Min. tensioning in spring

and Max weight in cable

Balancing principle, Vertical lift

76

Therefore conical drum for vertical lift Balancing principle, Vertical lift

77 1) Weight in cable 2) Force in spring 2) 1)

Closed

Max tensioning in spring and Max weight in cable

Balancing principle, High lift

78 1) Weight in cable 2) Force in spring 2) 1)

Half open

Medium tensioning in spring and Max weight in cable

Balancing principle, High lift

79 1) Weight in cable 2) Force in spring 2) 1)

Open

• Min. tensioning in spring

and Max weight in cable

Balancing principle, High lift

80

Therefore combined conical/cylindrical drum for High lift Balancing principle, High lift

81

Operation

How to manoeuvre the door?

82

Pull-down rope

 The Normstahl sectional overhead door can be operated manually with a pull-down rope. The pull-down rope is directly connected to the door leaf.

83

Chain hoist

For heavier doors, a chain hoist allows easier door operation:

Geared (ratio 1:4) chain transmission directly connected to the shaft. Recommended for doors up to 700 kg

84

Why an operator?

 Reduced opening time give less energy losses  Reduced passage time give efficiency  Controlled opening and closing give less wear and tear on the door  Less draughts and a better indoor climate give a good environment  Lifting a door frequently by hand increase the risk of bad health 5 Major Advantages This altogether give a lower total cost for the end user!

85

Selection guidelines for operation type

Door size m2 1-5

• penings/day

5-10

• penings/day

10-15

• penings/day

> 25

• penings/day

0-10

Manual / operator Manual / operator Operator Operator + automation

10-20

Manual / operator Operator Operator + automation Operator + automation

> 20

Geared hoist / operator Operator Operator + automation Operator + automation

Week 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 OSP42A & OSF42A w. IDO1 - C600 - Test with 20 pcs. (AT) 1 1 1 1 1 1 1 1 1 1 1 1 OSP42A & OSF42A w. CDM9/9xx (AT, DE, CH, FR, NL, BE, PL) 2 2 2 2 2 2 2 2 2 2 2 2 Pass Door release 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 OSP42A & OSF42A w. IDO1 - C600 - full release 2 2 2 2 2 2 2 2 AX42 & TX42 w. CDM9/950 2 2 2 2 2 2 2 2 2 2 2 2 Pass Door release 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 AX42 & TX42 w. LENA full release 2 2 2 2 2 2 2 2 BSD-P42 & BSD-F44 w. LENA 1 1 1 1 1 1 1 1 1 1 1 ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? 1 1 1 1 ? 1 1 1 1 1 1042P & 1042F (Target) 2 2 2 2 2 2

Normstahl Alsta Ditec Crawford Albany Portsystem 2000 (Under investigation) Norport (Under investigation)

Launch Plan

86

87

Operator IDO1 – C600 Door control systems

 The operator is a combination of the IDO1 mechanical unit and a C600 Door control system.  This system is available for doors up to 400 kg.  One main part of the system is the operator: an electric motor which drives the balancing shaft with the cable drums and torsion springs.  The IDO1operator is mounted directly on the balancing shaft.  Key features:

– Smooth and silent – Fits 1” shafts – Life time: 30.000 (depending on weight and temp.)e.g. –temp. -20 to +60 °C/weight 400 kg

 Big display  All safety systems recognized (no jumpers, resistors etc. to be set)  Add-on modules for plug-’n-play  Service by either time or cycles (recurring business)  Multi-language  Self declaring display-instructions, no big manual needed  Ready for frequency converter

USP’s

88

89

IDO1 Installation Space

Location Space requirement (in mm) beyond the requirements for a manually

• perated door.

Side room (mm) Head room (mm) 1 Left/right 200 2 Left/right 200

90

C600 Door control system

Functions included C600 Open (by impulse) X Open (hold to run) Stop X Close (by impulse) X Close (hold to run) Safety edge X Open function X One button function X LCD Display (diagnostics) X Service indicator X

91

Door Control Systems C600

Picture Description The C600 Door control system provides a range of control units, from basic up, stop and down buttons to advanced automated control. The design of the control unit is based on modules, and it is possible to upgrade or downgrade safety or automation

• functions. Additional kits such as magnetic loop, photocells,

radar, radio and reduced door opening are available. This control unit contains a LCD diagnostics display that allows efficient troubleshooting and displays the number of door cycles. Together with the service indicator, this extra feature allows advanced maintenance planning to users where the door is an essential element of internal logistics.

92

C600 Options

Functions optional C600 Complete kits Automation BA-kits X Basic control functions Interlocking X Reduced opening X External control functions External pushb. box X Pull-rope switch X Remote control open/stop/close X Remote control 1-button function X Functions optional C600 Automatic control functions Automatic closing X Photocell open door X Safety functions Safety photocell (1 or 2) X Additional functions UPS Battery backup X Relay box X

Interlocking

Developed for climate control or safety; If door A is open, door B cannot be opened. If door B is open, door A cannot be opened. An interlocked door can remember an up-command, if selected via a micro switch. Circuit card Installed in control unit.

External push button box

An extra control box is installed

• utside the building or inside close

to the door if the main control unit needs to be installed away from the door opening. Installed on the inside or outside wall beside the door.

93

Access and automation (1/2)

Reduced opening

When it is unnecessary or undesirable to fully open a door, an additional switch can be used to

• pen the door to a preprogrammed

reduced opening position. Pre-fitted micro-switch to be activated in control unit.

Pull-rope switch

A pull-rope switch above the door

• pening can be operated from e.g. a

forklift truck. Pulling the rope opens a closed door or closes an opened door. Installed on the inside construction above the door.

Remote control

A hand-held radio transmitter allows door

• peration from a vehicle or any position

within 50- 100 meters from the receiver and aerial at the door. For closing, the door can be provided with a photocell beam. Receiver installed in control unit, antenna installed on the wall beside the door.

Magnetic loop

A sensor in the floor detects a metal

• bject (usually forklift trucks, pallet trucks)

and opens the door automatically. This is an ideal solution for frequent vehicle traffic. Installed on the outside, inside or both sides of the door in the floor.

94

Access and automation (2/2)

Radar

An infrared sensor above the door detects an object (person, vehicle) within a specified distance from the door and opens the door

• automatically. This is an ideal solution for

frequent vehicle or personal traffic. Often combined with automatic closing. Installed on the inside or outside wall above the door.

Photocell open door

A set of photocells on pillars, on each side of the door. When a person or vehicle passes between the photocells, the beam is interrupted and the door opens. Photocells installed on pillars, away from the door.

Automatic closing

A programmable timer that closes the door after a specified time, counted from either the fully open position and/or from passing through the photocell beam. Adjustable micro switches in control unit.

Safety photocells 2-channel

Two sets of photocell transmitter and receiver are installed in the door

• pening. If one or both photocell

beams are interrupted during closing, the door will stop in less than 30mm and reverse to the fully

• pen position.

Installed in the door opening.

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Safety functions (1/2)

Safety edge 1)

As a standard, all doors that have the impulse-close function or any form of automated closing, are equipped with a safety edge. The pneumatic sensor in the bottom seal detects any obstruction under a closing door and reverses the door. Installed in the bottom seal.

Safety photocells 1-channel

A set of a photocell transmitter and receiver is installed in the door

• pening. If the photocell beam is

interrupted during closing, the door will stop in less than 30mm and reverse to the fully open position. Installed in the door opening.

Warning lights - Red

Two red warning lights giving information on the current door

• behavior. Flashing light before or

during door movement. Optional: Continuous light before and during door movement. Installed on the inside and outside wall beside the door.

1) Retractable Photocells see separate page

Traffic lights - Red & Green

If traffic through a door needs to be directed; two red and two green traffic lights can be installed to indicate traffic direction. From the side where a vehicle is first detected to approach the door, the green traffic light comes on. The opposing side shows a red traffic light. Traffic from this direction must give way to the other. Usually installed in e.g. parking garages. Installed on the inside and outside wall beside the door.

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Safety functions (2/2)

Warning lights - Green

One or two green warning lights indicating the open position of the door by continuous light signal. Installed on the inside and/or outside wall beside the door.

UPS battery backup

When mains failure cannot be permitted or an increased risk of mains failure is predicted, the UPS battery backup system can be installed to store enough energy for 10 door cycles. Installed on the inside wall beside the door.

Relay box

A sealed connection box makes it possible to safely connect external high-voltage equipment.

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Operator CDM9 - 900 Door control systems

 The CDM9 operator is a combination of the CDM9 operator and a 900-series Door control system.  This system is available for doors up to 650 kg.  One main part of the system is the operator: an electric motor which drives the balancing shaft with the cable drums and torsion springs. It can be retrofitted to an already installed door. The CDM9 operator is mounted directly on the balancing shaft and does not require any special wall reinforcement.  Key features:

– Smooth and silent – Soft start and stop – Fits all track types and shafts – Life time: 84.000 - 300.000 door cycles (depending on weight and temp.) e.g.: –temp. 0 to 40 °C/weight 250 kg = 300.000 cycles –temp. -20 to +60 °C/weight 400 kg = 84.000 cycles

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CDM9 Installation Space

Location Space requirement (in mm) beyond the requirements for a manually operated door. Side room (mm) Head room (mm) 1 Left/right 200 2 Left/right 200 3 Centre 320 4 Left/right 200 320 5 Left/right 200 5 Centre

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900 Door control systems - Selection guidelines

Functions included 920 930 950 Open (by impulse) X X X Open (hold to run) Stop X X X Close (by impulse) X X Close (hold to run) X Safety edge X X Open function X X One button function X Display (diagnostics) X Service indicator X

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920 Door control system The 920 Door control system is the basic control unit that has the necessary hold-to-run or impulse

• pen, hold-to-run close and stop functions and a slot for an external control box.

This control unit is the economical solution for working environments where the door opening frequency is low. 930 Door control system The 930 Door control system is a basic control unit that has impulse up and down functions with supervised safety edge. An extra set of upgrade features, such as external control, that can be installed during or after installation, is available. This control unit is the more advanced solution for door openings that are frequently used by pedestrians and forklift trucks, because of its automated opening and closing function. 950 Door control system The 950 Door control system is the most advanced control unit that is prepared for one or more physical upgrades from the entire range of automation systems. An automation system allows door

• peration by sensors or remote control.

This control unit contains a 3-digit diagnostics display that allows efficient troubleshooting and displays the number of door cycles. Together with the service indicator, this extra feature allows advanced maintenance planning to users where the door is an essential element of internal logistics.

Door Control Systems 900

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CDM9 Options

Functions optional 920 930 950 Complete kits Automation D-kits X Basic control functions Interlocking X Reduced opening X External control functions External pushb. box X X X Pull-rope switch X X Remote control

• pen/stop/close

X X Remote control 1-button function X Functions optional 920 930 950 Automatic control functions Automatic closing X X Photocell open door X Safety functions Safety photocell (1 or 2) X X French safety logic X Additional functions UPS Battery backup X X X Relay box X

Retractable photocells

 On doors with an inbuilt Pass Door and low threshold the standard Pneumatic Safety Edge is replaced with and Retractable Photocell System this to ensure the same high level of safety on the main closing edge. 102

IDO1-C600 Sales Argument

 Health  Life time  Environment  Energy  Efficiency  Error Handling  Service indicator  Upgrading

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