Prama/Cosmetic OMWW Polyphenols - Health Anti-oxidant Skin - - PowerPoint PPT Presentation

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Prama/Cosmetic OMWW Polyphenols - Health Anti-oxidant Skin - - PowerPoint PPT Presentation

Pharma/Food Industries Requirements from Isolated Phenols BGU, Prof. Z. Wiesman MARS UF-NF System Irrigation OMWW Hydroxytyrosol Food Industry Prama/Cosmetic OMWW Polyphenols - Health Anti-oxidant Skin protectant


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SLIDE 1

“Pharma/Food Industries Requirements from Isolated Phenols” – BGU, Prof. Z. Wiesman

UF-NF System

Hydroxytyrosol MARS Irrigation

Food Industry Prama/Cosmetic

OMWW

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SLIDE 2

Anti-oxidant Anti-imflammatory Anti-atherogenic Anti-cancer Anti-microbial Anti-viral Skin protectant Anti-aging

Oleuropein degradation Products - Polyphenols

OMWW Polyphenols - Health

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SLIDE 3

Oleuropein Tyrosol 4-Hydroxybenzoic acid p-Cumaric acid Caffeic acid Apigenin Cinnamic acid Gallic acid Hydroxytyrosol Luteolin Quercetin

OMW Polyphenols by- products

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SLIDE 4

Example of HT Bioactivity

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SLIDE 5

OMWW Acidification Ultra- Filtration Nano- Filtration MA-HT-R

(MARS -. HT Recovery Sys.)

COD ~ 106g/l Phenol~ 3g/l TP/TOCx100~8% COD~10g/l Phenol~0.7 g/l

Product A:

Semi-purified H2O for Agri

Organic Waste

Compost

Organic Concentrate

Phenol~4.5g/l

Hydroxytyrosol Enriched Product Product B:

Food Pharma Additive Starting Material

Mobile OMWW + Membrane Contractor Pilot Plant

Preparative HPLC Final -HT Pure product

HT/TOCx100~12% NMR~ 99% PH 2

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SLIDE 6

Tyrosol-TMS Hydroxytyrosol-TMS

MS Fingerprints

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SLIDE 7

Permeate – GC-MS Spectrum

I.S

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SLIDE 8

High P pump

Membrane Contractor HT Recovery Sys. Sterlitech NF flat sheet module

UF –NF System

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SLIDE 9

NF – concentration of OMWW (sterlitech)

10 15 20 25 30 35 40 45

10 20 30 40 50 60

1 2 3 4 5 6 7 Applied P, bar J, Flux, L/m2h VCF

J DP

10 15 20 25 30 35 40 45 50 55 10 20 30 40 50 60 70

1 2 3 4 5 6

Applied P, bar J, Flux, L/m2h VCF

J DP

DK5 – 7.1 L/m2-h-bar NF270 – 12.2 L/m2-h-bar

0.5 1 1.5 2 2.5 3 3.5 4 4.5 1 3 5 7

  • Sp. Flux, L/m2-h-bar

VCF DK5 NF270

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SLIDE 10

NF selectivity

0.0% 20.0% 40.0% 60.0% 80.0% 100.0% 120.0% Initial rejection Final rejection

DK5 – passes only tyrosol and

  • hydroxytyrosol. Permeate was

>99% tyrosol/hydroxytyrosol! RAHAT – OMWW after UF

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SLIDE 11

NF selectivity RAHAT

NF-270 – not nearly as selective!

0.0% 20.0% 40.0% 60.0% 80.0% 100.0% 120.0%

NF-270

Final Rejn

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SLIDE 12

Dialysis cell for diffusion rate measurement

  • Mem. Contractor

Hydroxytyrsol Recovery Sys.

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SLIDE 13

industries View & Basic Questions Pharma Food/ Phenols: Islated Regarding OMWW

What is the PRODUCT? ) Drug Starting Material Pharma Food Additives; ( Production process? ) > Prep. HPLC

  • Combined Membrane Contractor Recovery Sys.

( Rate of purification; Quantities and Qualities? ) . Concent

  • f high volume NF

ppm 500 , 4 ; ~ Hydroxytyrosol % 75 (~ Market size & vision? ) Millions Market

  • Existing and Increasing Multi

( Chances to meet FDA Regulations? ) Higher Risk – Pharma Relatively High & Easy; – Food (

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SLIDE 14

FDA Regulations Approach:

Safety and nutritional quality of food sold.

Scope includes: Food labelling, advertising and claims; Food standards and compositional requirements; Foods for special dietary uses;

Food additives;

Chemical and microbial hazards; Veterinary drug residues; Packaging material; Pesticides. The role of the FDA is to protect the public against health hazards and fraud from the sale of food (including beverages), drugs, medical devices and cosmetics.

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SLIDE 15

Costs of Mobile OMWW Membrane Treatment System:

System treating capacity of 50 m3 per day. Main equipment cost (UF,NF,generator) +contactor facility – 202,000 € Electrical installation (including services) cost (for membrane contactor center) – 6000 € If there is a need for constructing a storage pond, estimated construction cost – 20,000 € Contingencies (5%) – 10,000 € Cost of 10-years rent for the land space that the treatment plant would occupy - Industrial park (100 m2): 1500 Euro/month, 15,000 Euro/year, 150,000 euro/10years In case that the land of the project will not be rented and will be purchased - 80,000 € Cost of electricity for 10 years of operation (based on 0.1 € per kWh-1) - 15.500 € Total Salaries of Employees for 10 years operation - 25000 €/year; 250,000 €/10 year period including operating the processing center for polyphenols. Rental cost of heavy vehicle 2000 euro/month x 2 months - 4,000 € /year Maintenance Cost for 10 years of operation (1% of capital, exclusive of membranes) – 20,000 € Membrane replacement costs during a period of 10 years of operation - 20.000 € Insurance Cost for 10 years of operation - 800 € Chemicals cost (acid and base and cleaning chemicals) for 10 years of operation - 57.000 € Value of recovered polyphenols that compensates costs – 150 €/kg X 688 kg/season =103,000 €