POLSKA CERAMIKA OGNIOTRWAA ARW SA 165 YEARS OF EXPERIENCE AND - - PowerPoint PPT Presentation

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POLSKA CERAMIKA OGNIOTRWAA ARW SA 165 YEARS OF EXPERIENCE AND - - PowerPoint PPT Presentation

POLSKA CERAMIKA OGNIOTRWAA ARW SA 165 YEARS OF EXPERIENCE AND TRADITION AGENDA History of Polska Ceramika Ogniotrwaa arw SA Company structure and scope of business PCO arw - complete refractory solutions Strategy development


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POLSKA CERAMIKA OGNIOTRWAŁA ŻARÓW SA

165 YEARS OF EXPERIENCE AND TRADITION

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SLIDE 2

AGENDA

June 2015

History of Polska Ceramika Ogniotrwała Żarów SA Company structure and scope of business PCO Żarów - complete refractory solutions Strategy development Engineering and service

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SLIDE 3

HISTORY OF PCO

TODAY 1850

CHAMOTTE BRICKS FACTORY

  • C. VON KULMIZ

1932

REFRACTORY CERAMICS WORKS IN ŻARÓW

1945 2000

POLISH REFRACTORY CERAMICS ŻARÓW SA DIDIER-WERKE FACTORY IN ZARÓW DIDIERWERKE A. G.

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CARL FRIEDRICH VON KULMIZ

1850

During the construction of the first railway line in Silesia rich deposits of kaolin and refractory clay close to Żarów were discovered. Carl von Kulmiz immediately took this

  • pportunity by opening of the

factory manufacturing bricks, tiles and stove tiles even in 1842. Few years later he established the cooperation with scientists from Wrocław. This cooperation contributed in foundation of CHAMOTTE BRICKS FACTORY C. VON KULMIZ in 1850, which manufactured fireclay and acid resistant bricks.

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HISTORY OF PCO

TODAY 1850

CHAMOTTE BRICKS FACTORY

  • C. VON KULMIZ

1932

REFRACTORY CERAMICS WORKS IN ŻARÓW

1945 2000

POLISH REFRACTORY CERAMICS ŻARÓW SA DIDIER-WERKE FACTORY IN ZARÓW DIDIERWERKE A. G.

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MODERN REFRACTORY SOLUTIONS FROM 165 YEARS

700 people produced monthly up to 5 000 t of refractory bricks. Main recipients were steel mills, sugar and lime industry, glass-making as well as chemical industry.

1881

Plant in Żarów owned its construction office working out the projects for gas, retort and chamber furnaces applied in city gas plants. These furnaces were manufactured of refractories coming from this plant and assembled by its employees.

1900

The main laboratory of Didier Group was founded in Żarów. It had a lot of successes, such as concept and implementation of the bricks for relining of steam railway boilers as well as new technology for manufacturing of raw materials necessary for production of fireclay bricks.

1932

Lot of patents and exceptional technical solutions, such as chemically bonded high alumina bricks for steel industries and foundries, mullite-zirconia and corundum-zirconia bricks for coke chute (ŻRMK) which have been applied till today.

1945- 2015

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CONTEMPORARY HISTORY

PLANT DEVELOPMENT - ACQUISITIONS OF TECHNOLOGY AND TECHNOLOGICAL LINES

Gliwickie Zakłady Materiałów Ogniotrwałych (plant producing SiC,

high alumina products, holloware systems),

Technology of high alumina bricks Dolnośląskie Zakłady Magnezytowe (plant producing basic bricks), Highly experienced technical staff, technological lines BETOG - Zakłady Materiałów Ogniotrwałych w Częstochowie

(plant producing monolithic and perlite insulation),

Technology of monolithic and insulating refractories Wrocławskie Zakłady Materiałów Ogniotrwałych (plant producing

insulating bricks as well as insulating and convetional castalbes),

Technical staff, technology and production line elements Zakład Prefabrykatów Betonowych BOKMAR (plant producing

castables and precast shapes),

Technical staff, technology

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PCO ŻARÓW SA

TODAY

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PCO – COMPANY STRUCTURE Service and relining company Magnesite mine

Sales representative for North Europe Sales representative for France and Benelux

Main Company – factory

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PCO - FIGURES

1000CLIENTS

MORE THAN SALES

55%

DOMESTIC MARKET

45%

EXPORT

70 000 t

ANNUAL PRODUCTION CAPACITY OVER200 GRADES OF REFRACTORY MATERIALS

40

COUNTRIES OVER THE WORLD FROM

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PCO SYNERGY EFFECT

Comprehensive

  • ffer

Engineering Laboratory Experianced R&D Department PCO Service SA Relining company Cooperation with research institutes Elastic, modern production line

Synergy – is the creation of a whole that is greater than the simple sum of its parts

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PCO ŻARÓW SA

TODAY

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PCO – PRODUCTS

Burnt shaped refractories

  • QUARTZ-CHAMOTTE BRICKS - SITONEX
  • ACID RESISTANT BRICKS - RESIMAX
  • FIRECLAY BRICKS – NORMATON, EXTRATON and SUPERTON
  • CORDIERITE PRODUCTS - KORMAX
  • HIGH ALUMINA BRICKS BASED ON SYNTHETIC MULLITE GROGS - MULITEX
  • HIGH ALUMINA ANDALUSITE BRICKS - ANDALUX
  • SILICON CARBIDE BRICKS - SICALUX
  • HIGH ALUMINA BAUXITE BRICKS - BAUXITEX
  • HIGH ALUMINA CORUNDUM BRICKS - CORALEX
  • HYDRAULIC BONDED INSULATING PEARLITE BRICKS - PERLITEX
  • REFRACTORY INSULATING BRICKS – ISOLUX

Unshaped monolithics products

  • INSULATING REFRACTORY CASTABLES - ISOCAST
  • REFRACTORY CASTABLES - PCOCAST
  • LOW CEMENT CASTABLES BASED ON SYNTHETIC MULLITE GROGS - MULCAST
  • LOW CEMENT CASTABLES BASED ON SILICON CARBIDE - BNNSIC
  • ALUMINOSILICATE GUNNING MIXES – PCOLIT
  • ALUMINOSILICATE RAMMING MIXES - ALPLAST
  • REFRACTORY MORTARS - MORTALEX
  • INSULATING MORTARS - MORTISOL
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CEMENT PLANTS

PCO – CORE BUSINESS

  • Coke-making
  • Power and waste incinerators
  • Cement and lime industry
  • Aluminum and ferro-alloy
  • Glass-making
  • Industrial chimneys
  • Metal processing industry:
  • Iron and steel plants
  • Non-ferrous metal plants
  • Foundry
  • Building ceramics
  • Heavy clay and ceramic whiteware industry
  • Manufacturers of stoves and fireplaces
  • Others

STEEL PLANT

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5 February 2015 Page 3

PRODUCTION PLANT

POLSKA CERAMIKA OGNIOTRWAŁA „ŻARÓW” S.A. IS ONE OF THE MOST MODERN COMPANIES IN EUROPE WHO MANUFACTURES ALUMINOSILICATE REFRACTORY MATERIALS

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PCO – TODAY

DEVELOPMENT

  • f the company over the last 15 years has been

carried out in two ways

MODERNIZATION INVESTMENTS ACQUISITIONS

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PRODUCTION PLANT – MODERN MACHINE PARK

MODERNISATION OF TECHNOLOGY PARK FOR OVER 24 MILLION €

MOULDING MIXES DEPARTMENT AUTOMATISATION OF PRODUCTION LINE PARTS NEW PRODUCTION LINE FOR MONOLITHIC PRODUCTION MODERN WORKSHOP MODERN LABORATORY 4 TUNNEL KILNS

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PRODUCTION PLANT – MODERN MACHINE PARK

MODERN MOULDING MIXES DEPARTMENT

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PRODUCTION PLANT – MODERN MACHINE PARK

HIGH MODERN SETS PRESS LAEIS + ROBOT

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PRODUCTION PLANT – MODERN MACHINE PARK

LINE FOR PRODUCTION OF PRECAST SHAPES

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PRODUCTION PLANT – MODERN MACHINE PARK

NEW PRODUCTION LINE FOR MONOLITHIC PRODUCTION

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PRODUCTION PLANT – QUALITY MANAGEMENT

WE HAVE IMPLEMENTED INTERGRATED SYSTEM OF QUALITY MANAGEMENT ISO 9001 SYSTEM ERP

Whole management process in company is supported by ERP system

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SUPERVISION AND SERVICING

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SUPERVISING

SUPERVISING – control of installation method SERVICE – Installation of anchors

SUPERVISION AND SERVICING to ensure smooth running of the whole process related to the execution of installation works - from small repairs to large investment projects.

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ENGINEERING SERVICES

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Using experience of our Engineers and R&D Laboratory, we can design linings fitted to the conditions in customers devices.

SYNERGY EFFECT

Our company offers engineering support covering:

  • design of linings and new constructional and

material solutions,

  • technical and technological advice connected with
  • ptimization of linings in respect of materials and

costs,

  • access to the latest researches in the domain of

refractory materials through permanent cooperation with scientific institutes,

  • readiness to solve problems resulting from the

utilization of thermal devices.

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ENGINEERING SERVICES

Power

  • f innovations

Power plants Waste energy Lime

Lime, Paper, Sugar

Cement Foundry Steel Coke

Chemical Petrochemical

We provide engineering services for industries: Others

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ENGINEERING - INNOVATIVE SOLUTIONS

Complete material solutions – rotary kiln - animal waste

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ENGINEERING - INNOVATIVE SOLUTIONS

Innovative prefabricated lining for power industry

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ENGINEERING - INNOVATIVE SOLUTIONS

The hot cyclones - prefabrication technology as a way to increase the durability and speed of repairs.

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ENGINEERING - INNOVATIVE SOLUTIONS

Design of refractory lining adiabatic combusting chamber 12 MW with mechanical grid for

  • biomass. Combined technology used: prefabrication and torcret.
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Thank you for your attention!