OPTIMIZED BEER FILTRATION WITH THE LATEST GENERATION MEMBRANE FILTER - - PowerPoint PPT Presentation

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OPTIMIZED BEER FILTRATION WITH THE LATEST GENERATION MEMBRANE FILTER - - PowerPoint PPT Presentation

Nov 19, 2023 438 likes •696 views

OPTIMIZED BEER FILTRATION WITH THE LATEST GENERATION MEMBRANE FILTER ROB HUTTENHUIS PENTAIR AREA SALES MANAGER IBD SYDNEY 17 MARCH 2016 HYGIENIC PROCESS SOLUTIONS AS ONE COMPANY, WE HAVE THE GLOBAL RESOURCES $8 Billion 30,000 6 ANNUAL

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HYGIENIC PROCESS SOLUTIONS

ROB HUTTENHUIS PENTAIR AREA SALES MANAGER IBD SYDNEY – 17 MARCH 2016

OPTIMIZED BEER FILTRATION WITH THE LATEST GENERATION MEMBRANE FILTER

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PENTAIR ‘Optimized Beer Filtration with the Latest Generation Membrane Filter’

AS ONE COMPANY, WE HAVE THE GLOBAL RESOURCES

PENTAIR

30,000

EMPLOYEES

6

CONTINENTS

1,000’s

PRODUCT LINES

100+

MANUFACTURING FACILITIES

$8 Billion

ANNUAL REVENUE

90+

SERVICE CENTERS

INSPIRED SOLUTIONS FOR A CHANGING WORLD

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PENTAIR ‘Optimized Beer Filtration with the Latest Generation Membrane Filter’

PENTAIR FOOD & BEVERAGE PROCESS SOLUTIONS

PENTAIR SÜDMO, Germany PENTAIR HAFFMANS

  • Production of valves, fittings and

integrated valve systems

  • Provides sustainable processing

solutions to maximize production time and operational flexibility, from design through to the final commissioning of your process system.

  • Production of quality control and

process equipment for the brewing and beverage industries

  • Production of CO2 recovery and

biogas upgrading solutions for the brewing / beverage, bio-ethanol and biogas industry

  • Production of the Beer Membrane

Filter (BMF) + cellar solutions

  • Production of membranes and

membrane modules using proprietary production equipment

  • Solutions for process, wastewater

treatment

PENTAIR BEVERAGE SYSTEMS

INSPIRED SOLUTIONS FOR A CHANGING WORLD

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PENTAIR ‘Optimized Beer Filtration with the Latest Generation Membrane Filter’

CONTENT

 WHY MEMBRANE FILTRATION  DEVELOPMENT ON PROCESS  DEVELOPMENT ON DESIGN  TAKE HOME

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PENTAIR ‘Optimized Beer Filtration with the Latest Generation Membrane Filter’

GENERAL BENEFITS

BEER MEMBRANE FILTRATION VS. DIATOMACEOUS EARTH

  • Better and constant beer quality
  • Comparable CAPEX and OPEX levels
  • No storage, handling or disposal of dust

containing DE – also health risk

  • Easy start-stop-start procedure
  • Sustainable and green – lower CO2 footprint

and eliminates solid waste stream No iron pick-up DE Big Bag Unit & DE Sludge Tanks O2 + Iron Free radical oxidation Beer Aging

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PENTAIR ‘Optimized Beer Filtration with the Latest Generation Membrane Filter’

GENERAL BENEFITS

WHY PENTAIR BEER MEMBRANE FILTRATION(BMF)?

  • Marktleader membrane filtration
  • Experience:
  • First commercial beer membrane filter 2002
  • Over 100 M hl/year of beer filtered by BMF
  • Flexibel design
  • Membrane production and dedicated cleaning program
  • One supplier:
  • Process technology (PWPT)
  • Membranes (X-flow)
  • Valves (Sudmo)
  • CO2 (Haffmans)

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PENTAIR ‘Optimized Beer Filtration with the Latest Generation Membrane Filter’

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Asia Pacific 31 Europe 26 Africa 23 Latin America 6 North America 2 WHO IS ENJOYING MEMBRANE FILTERED BEER?

ANNUALLY 100 MILLION MEMBRANE FILTERED HECTOLITERS ARE CONSUMED!

Number of BMF’s sold/commissioned

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PENTAIR ‘Optimized Beer Filtration with the Latest Generation Membrane Filter’

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MEMBRANE FILTRATION - A JOURNEY…

…OF CONTINUOUS INNOVATION

1st Generation BMF BMF-18

2002 2006 2008 2010 2011 2015

BMF-18 Compact Type 2 BMF-18 Compact Type 1

?

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PENTAIR ‘Optimized Beer Filtration with the Latest Generation Membrane Filter’

NEW GENERATION BMF – THE BMF +FLUX

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  • Experiences of 80 BMF units
  • Close cooperation with our customers
  • Fruitful relationship with beer institutes
  • Continuous innovation

BMF +FLUX

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PENTAIR ‘Optimized Beer Filtration with the Latest Generation Membrane Filter’

WHAT’S NEW - LARGER MODULE & SMALLER SKID

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Stainless steel casing

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PENTAIR ‘Optimized Beer Filtration with the Latest Generation Membrane Filter’

WHAT IS CONTROLLED FLUX?

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BMF-18 (current) BMF +FLUX (new)

Filtered beer Cross-flow unfiltered beer

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PENTAIR ‘Optimized Beer Filtration with the Latest Generation Membrane Filter’

BACK FILTRATION

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  • Backfiltration prevented by +Flux
  • Controlling the permeate level to avoid back filtration
  • Opens the possibility to build modules with increased

filtration surface

  • Optimized Flux resulting in longer filterruns

+12 l/h

  • 2 l/h

12 -2 = 10 l/hr +10 l/h

  • 0 l/h

10 l/hr Current +FLux

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PENTAIR ‘Optimized Beer Filtration with the Latest Generation Membrane Filter’

BMF +FLUX – WHAT’S MORE NEW…

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UBT FBT MEMBRANE FILTER SKIDS SF

Optimized Filtration Process Smaller Unfiltered Beer Tank Simpler Process Cartridges Pentair made

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PENTAIR ‘Optimized Beer Filtration with the Latest Generation Membrane Filter’

BMF +FLUX – MEMBRANE FILTER SKIDS

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PENTAIR ‘Optimized Beer Filtration with the Latest Generation Membrane Filter’

BMF +FLUX – MEMBRANES

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PENTAIR ‘Optimized Beer Filtration with the Latest Generation Membrane Filter’

BMF +FLUX – PUMPS

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PENTAIR ‘Optimized Beer Filtration with the Latest Generation Membrane Filter’

BMF +FLUX – CIP

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PENTAIR ‘Optimized Beer Filtration with the Latest Generation Membrane Filter’

BMF +FLUX – LAY OUT 500 HL/H LINE

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PENTAIR ‘Optimized Beer Filtration with the Latest Generation Membrane Filter’

BMF +FLUX - REFERENCES

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Oettinger Brewery – Germany BMF Continuous +FLUX Filter Line Capacity of 700 hl/h Kirin Brewery – Japan BMF +FLUX Filter Line Capacity of 400 hl/h SIX LINES! Not shown La Zaragozana Brewery - Spain BMF +FLUX Filter Line Capacity of 500 hl/h

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PENTAIR Food & Beverage Process Solutions

BMF +FLUX – COMPACT & HIGHLY STANDARDIZED

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  • Standardized building units (LEGO principle)
  • Plug & Play
  • Containerized for optimal handling & transport
  • Process units on skids, easy to connect to each other
  • Options possible like dosing units

PENTAIR

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PENTAIR ‘Optimized Beer Filtration with the Latest Generation Membrane Filter’

BMF – PRODUCT PORTFOLIO

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PENTAIR

Product Type Nominal Flow [HL/h] Operation Skids BMF-18 Compact 1 75 – 150 Batch 1 BMF-18 Compact 2 150 – 250 Batch 2 BMF +FLUX 3-80 225 – 400 Batch/Continuous 3  2x3 BMF +FLUX 4-100 300 – 600 Batch/Continuous 5  2x5 BMF +FLUX 5-100 375 – 600 Batch/Continuous 6  2x6 BMF +FLUX 6-125 450 – 900 Batch/Continuous 6  2x6

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PENTAIR ‘Optimized Beer Filtration with the Latest Generation Membrane Filter’

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OPTIMIZE EFFICIENCY WITH PENTAIR SERVICES

  • Reduction of owning and
  • perating costs
  • Increase plant efficiency
  • Maximize equipment

lifetime

  • Plant monitoring
  • Limit downtime to a bare

minimum

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PENTAIR ‘Optimized Beer Filtration with the Latest Generation Membrane Filter’

TAKE HOME MESSAGE

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Looking at the challenges of the brewer:

  • Superior beer quality for a more and more demanding consumer
  • Society demanding sustainable production process – Energy, water, waste & safety
  • Competing beer market requiring low TCO
  • Robust & Reliable installation and process
  • Ready for the future: other raw materials & extending product mix

The BMF +FLUX is the answer  PENTAIR is the partner, not only as supplier but during the whole life time of

equipment

  • Service Level Agreements
  • Fixed filtration costs (€/hl) - for membranes

PENTAIR

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PENTAIR ‘Optimized Beer Filtration with the Latest Generation Membrane Filter’

TAKE HOME MESSAGE

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  • Benefits and comparable Capex and Opex made the BMF a very interesting

product for the beer industry

  • In Asia Pacific region with 31 references in China, Japan, Vietnam, Indonesia,

Papua New Guinea, India, Myanmar, Cambodia, Singapore and French Polynesia

  • Already annualy more than 100 million hectoliter is produced with

membrane filtration

  • Strong benefits in sustainability, beer quality and operations
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PENTAIR ‘Optimized Beer Filtration with the Latest Generation Membrane Filter’

THANK YOU FOR YOUR ATTENTION!

QUESTIONS/REMARKS: ROB.HUTTENHUIS@PENTAIR.COM