Leading Continuous Improvement Why do we need continuous - - PowerPoint PPT Presentation
Leading Continuous Improvement Why do we need continuous - - PowerPoint PPT Presentation
Leading Continuous Improvement Why do we need continuous improvement in healthcare? Instances of poor safety and quality, Capacity constraints and queues, Cash-flow crises, Low levels of efficiency Low levels of staff
Why do we need continuous improvement in healthcare?
- Instances of poor safety and quality,
- Capacity constraints and queues,
- Cash-flow crises,
- Low levels of efficiency
- Low levels of staff motivation
- The above are not confined to the NHS
- Other reasons?
Aim of the Programme
To provide training and real-life practice to successfully implement an Improvement Project. To create a set of individuals who can think about continuous improvement, ask the right question at the right time and then select the right tool to use in a particular situation.
From : To :
Fire fighting symptoms Eliminating Root Causes Ad Hoc improvement Controlled and disciplined approach Unclear Priorities Data Driven Priorities Function/Dept Focus Customer/Patient Focus
What side are you on ?
Lean & Six Sigma PDSA Project Management Management of Change
DMAIC
Focused Approach for Continuous Improvement
Change Behaviour Experience Results Change Culture
Define, develop and communicate the Quality Improvement Approach. Start using the good behaviour this method defines in key initiatives. We can change our behaviour quickly. Communicate the results from the Changes in Behaviour resulting in the use of the Quality Improvement
- approach. Good results from
Quick wins can help confidence and help the rollout of good behaviour. Longer term Culture changes come from the proliferation of good practices and behaviours throughout the company building a Quality approach into day to day life.
How do we create a Culture focused on the Patient and Quality ?
Not Overnight but it starts here
Define Measure
Analyse Improve Control
Create a shared need Leading Change Set up for success Overcoming resistance Mobilising Commitment Making Change last
Process Change People Change
CURRENT STATE TRANSITION STATE IMPROVED STATE
Approach
A single approach combining process and people change tools to help you through the transition required for successful results.
Define
Measure Analyse Improve Control
What are we trying to achieve? What’s important? What does success look like? What steps can we take? Who needs to be involved & when?
- Define the goals of the
improvement activity, include deliverables & benefits.
- Identify the Customer
(patients directly or other internal customers) and their goals.
- Agree & clearly state scope
- f activities.
- Understand the current
processes and performance.
- Define team involved and
timelines.
- Setting up for Success
Approved PID Action Plan Critical Customer Requirements Process Maps Quick Win Opportunities Prepared Team
Activities Tools Outcomes
- Team PID / Charter
- Process Maps
- Stakeholder Analysis
- In / Out Scope Diagram
- Roles & Responsibilities
- Project management
Project PID
- Defines (and narrows) the project’s focus
- Clarify the results being sought
- Confirms value to the customer & organisation
- Establish boundaries & resources for the team
- Communicate goals and plans
What would happen without a PID?
Project PID
- 1. What are we trying to accomplish? (The aims
statement)
- 2. How will we know a change has made an
improvement? (What does success look like? The
measures of success)
- 3. What steps can we take to get there? (The plan
and tests you can attempt.)
Answers the 3 Critical Questions;
In & Out of the Frame Scoping
Draw large “picture frame” on flip-chart. Use this to help team identify what falls inside and outside the picture of their
- project. This may be locations, roles, products, lines,
customers etc.
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in in in in in
- ut
- ut
- ut
Setting up for Success
- Sponsor
- Team Leader/Change Agent
- Team Members
- Stakeholder
Role of the Sponsor
Before the project
- Agrees, authorises and scopes the project
- Helps complete the PID
- Identifies and releases resources needed
- Selects team leader/helps recruit team members
During the project
- Meets regularly with team leader to review progress
- When necessary assists with issues and links to the organisation
After the project
- Ensures changes made by the team are monitored,
- Implements changes the team is not authorised to make
- Recommends implementation in other areas
Being an Effective Leader of Change
- Strong technical/functional knowledge
- Strong change management skills
- Strong interpersonal and team skills
- Commitment and drive
- Political awareness and influencing skills
- Trust and credibility with the sponsor
and stakeholders
Team Members
- Accepts and works towards the goal of the team
- Considers the project team to be real work and not
an intrusion on their real jobs
- Attends and fully participates in meetings
- Fulfils responsibilities and assigned tasks outside
meetings
- Listens to others and be open to their ideas
Are you setup for success?
Stakeholder Analysis
Who is a stakeholder?
A person who has
a vested interest in the outcome of your project
Change Targets Change Leaders Change Advocates
The people who will need to change The people with the authority and position to make the change happen The people who can influence the change
Change Agents
The people who will help implement the change
Stakeholders
Who are the stakeholders?
Stakeholder Analysis
- To identify those individuals and groups who
have a vested interest in the project
- To anticipate forces which will act upon the
project
- To agree upon pro-active measures to make
sure all major "forces" are supporting the project
- To use the analysis during the project to keep
the stakeholders in the picture
Major Stakeholders Criteria
- 1. Interest in the project (indicate also + or - )?
- 5. Highly
- 4. A lot
- 3. Medium
- 2. Little
- 1. No
- 2. How much are they involved?
- 5. Extremely involved
- 4. Highly involved
- 3. Regularly involved
- 2. Little involved
- 1. No involvement
- 3. Influence on the project?
- 5. Very high influence
- 4. A lot of influence
- 3. Something to say
- 2. Can speak up for themselves
- 1. No influence
Stakeholder Analysis Template
Stakeholder Interest Involvement Influence Concerns
Role/Name of Stakeholder Enter Current Value Enter Current Value Enter Current Value Indicate if the stakeholder scores need to change to assist your project
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Stakeholder Analysis
High interest + high involvement + low influence Do we need to increase their influence? High interest + low involvement Is it useful to increase their involvement? If yes, how? If yes, is their influence high enough? Low interest + high involvement Do we increase interest or reduce involvement? What if influence is high and involvement remains as it is?
Stakeholder Analysis
Low interest + low involvement + high influence How do we make sure that influence is used in a proper and positive way? High negative interest + high influence Can we make interest more positive and how? Do we need to reduce the influence and how? High negative interest + low influence How can we prevent that their influence becomes higher? Low negative interest + high influence How can we prevent that interest becomes even more negative? Identifying Problem Areas
Stakeholder Engagement
Stakeholder Analysis Communication Strategy Engagement Strategy Continuous Assessment
Communication Plan
Project Title:
Status Key : Blue = Action agreed by team as CompletedCommunications Plan
Amber = Action Pending - Not started yet, requires attention. Green = Action in Progress and on Plan. Red = Roadblock or Showstopper , requires immediate escalation.Comms Title Audience Objectives Message How By Who When Where Content Status Comments
1 Give the Comms a title easy to understand and refer to that distinguishes it from other comms. Who are the primiary recipients of the comms What are the key objectives- f the comms, prioritise. Too
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Communication Strategy
Stakeholder Engagement
- When are you motivated to participate in a project?
- What does the project leader or others have to do/not
do?
- When are you absolutely not motivated to participate in
a project?
- What did the project leader or others do/not do?
Your examples?
Stakeholders will support the project
Commitment to change
To be rewarded To know what it’s all about (be informed) To find it meaningful To be asked to play a role in it (participation) To feel supported in my role To see results and progress 1 2 3 4 5 6
- positive pressure
- recognition
- information
- feedback
- information
- resources
- coaching
- learn from mistakes
- “we need your skills”
- own input
- linked to goals
- information
- training
- knowledge
Strategies
- Information
- Presentation
- Informal
gatherings
- Challenge/
validation sessions
- Redesign
workshop
- Interviews
- Give responsibility
to inform and consult others
- Joint planning and
decision-making
- Involve in testing,
validation
- Roll out reviews
Key Mechanisms
Main Purpose CONSULT COLLABORATE INFORM Strategies & Focus Communication Strategies Engagement Strategies
Enrolling Stakeholders
- Inform
- Consult
- Collaborate
What strategies can you use to engage your stakeholders? Add them to your Stakeholder Analysis.
Stakeholders Summary
- You perform a stakeholder analysis to be able to
determine your communication and engagement strategies towards your stakeholder
- Commitment grows through dialogue (communication
and listening), not out of one-way communication
- Enrolling stakeholders does not mean you need to
achieve consensus
- You offer an opportunity to join the journey once the
direction is set
- Early in the process, start building a critical mass of
people who can move the change through the
- rganisation
Stakeholder Summary
- There is something like ‘involving stakeholders too much
- r too early’
- Thinking about engagement is something you do
immediately when starting up the project – however this does not mean that you involve everybody immediately
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Understanding your Process through Mapping
- Why use it
- When to use it
- Symbols used in it
- Steps to create it
- Examples
- Outcomes
Why Processing Mapping
The purpose of Process Maps is to:
– Identify the complexity of the process – Communicate the focus for problem solving – Provide a big picture context to all those involved – Consensus
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Process Maps are living documents and must be changed as the process is changed
– They represent what is currently happening, not what you think is happening or what you would like to happen. – They should be created with the people who are closest to the process, the “Process Experts”.
- 1. When Defining the current process problem
- 2. When Analysing a process problem
- 3. When Implementing your process
improvement/change.
- 4. When Sustaining your new way of working.
When to use a Process Map?
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Process Map Symbols
Standard symbols for process mapping (available in Microsoft
Office™ PowerPoint & Visio™) A RECTANGLE indicates an activity/task. Statements within the rectangle should begin with a verb A DIAMOND signifies a decision point. Only two paths emerge from a decision point: No and Yes, Pass or Fail etc.. An ELLIPSE shows the start and end of the process An ARROW shows the connection and direction of flow
Step 1 Start Check ? Step 2 Step 3 End Pass Fail
Process Map
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- 1. Identify
Process needing Mapped
Available ?
- 2. Identify
Process Experts
- 3. Get
everyone in a room
- 4. Agree
Start & End points first Re-arrange until all available
No Yes
Process Mapping Steps
- 5. Capture
all steps & decisions. (Warts & All)
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Process Mapping Examples
Blood Donor Flowchart example
- 2. Donor is
interviewe d and fills
- ut form
1. Donor Arrives 4. Veins OK?
- 3. Donor’s
veins are checked in waiting room 5. Doctor’s evaluation
- 10. Blood
drawn from Donor. No Yes Donor Rejected 6. Health OK? Donor Rejected No
- 7. Donor
goes to Donor room Yes 8. Phlebotomist checks veins 9. Veins OK? No Yes Donor Rejected
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Process Mapping Examples
Blood Donor Flowchart example
- 2. Donor
interview and fills
- ut form
1. Donor Arrives 4. Veins OK?
- 3. Donor’s
veins are checked in waiting room 5. Doctor’s evaluation
- 10. Blood
drawn from Donor. No Yes Donor Rejected 6. Health OK? Donor Rejected No
- 7. Donor
goes to Donor room Yes 8. Phlebotomist checks veins 9. Veins OK? No Yes Donor Rejected
DUPLICATION
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Process Mapping Examples
Blood Donor “Improved” Process
- 1. Donor
Arrives
- 2. Donor is
interviewed and fills
- ut form
- 3. Donor’s
evaluation
- ccurs &
phlebotomist checks veins
- 5. Donor
goes to donor room
- 4. Health
& Veins ok? Yes No
- 6. Blood
Drawn from the donor
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Donor Rejected
Patient Receives Appointment Patient seen at home Is Patient Housebound ? Patient attends Clinic Patient receives 1st treatment Patient Discharged Outcome Details Recorded Is Care Package prescribed ? Is Care Package Long Term ? Patient given return appointment Short Term Care Patient Transferred to Podiatry Assistant Clinic Long Term Care Patient given return appointment Long term care process Details sent back to referral source
“Podiatry Patient Treatment Flowchart”
Yes Yes Yes No No No
Podiatry Example of a Patient Flowchart:
Process Mapping Example
Flowchart
Process Mapping
Swimlane Process map
When multiple departments or functional groups are involved in a complex process it is often useful to use Cross Functional Process Maps or Swim
Lane Map. This clearly shows ownership.
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Process Mapping Examples
Clinic Call Centre Podiatrist Patient GP
- 2. Receive
Call
- r
Referral
- 9. Treat
Patient
- 3. Register
Patient Details
- n System
- 4. Give / Send
Patient Appointment
- 5. Appointment
card / Letter
- 6. Send Details
to Podiatry Clinic
- 7. Receive
Patient Details
- 8. Patient
Appointment
- 10. Discharge
Patient & Inform GP
- 12. GP
Informed
- f outcome
“Referral to Discharged” Foot care Process
1.Patient Referral
- 13. Update
Patient Records
- 11. Update
System Records
Swim lane Process Flowchart
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Process Mapping
Process Mapping Outcomes
- 1. Whole team understanding improved
- 2. Whole team communication improved
- 3. Teamwork & Customer focus
- 4. Quick wins identified
- 5. Develop a plan for improvement
- 6. Use the map for Analysis using
techniques in Analyse stage.
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- 1. Project Plan / Gantt chart
- 2. Action Tracker
Project Management basics
Open Actions Tracker Status Key : Blue = Action agreed by team as Completed Last Updated : 15/08/08 by : CA Amber = Action Pending - Not started yet, requires attention. Green = Action in Progress and on Plan. Red = Roadblock or Showstopper , requires immediate escalation. # ACTION / ISSUE CATEGORY RAISED BY RAISED ON OWNER PLANNED COMPLETION DATE NEW COMPLETION DATE DEPENDENCY COMMENTS / UPDATES STATUS Project Title : Project Plan updated on: 25-Aug Tasks Start End Duration Owner Phase 1 21-Jul-11 5-Sep-11 33 18-Jul 19-Jul 20-Jul 21-Jul 22-Jul 23-Jul 24-Jul 25-Jul 26-Jul 27-Jul 28-Jul 29-Jul 30-Jul 31-Jul 01-Aug 02-Aug 03-Aug 04-Aug 05-Aug 06-Aug 07-Aug 1 Kick Off Meeting 21-Jul 22-Jul 2 Colin 2 Charter, Plan & Actions Development 22-Jul 23-Jul 1 Colin 3 Stakeholder Analysis 25-Jul 05-Aug 10 Colin 4 Data Collection Preparation 28-Jul 29-Jul 2 Colin 5 Live Data Collection 01-Aug 31-Aug 23 HR Admin 6 Process review kick off 29-Jul 29-Jul 1 Colin & Michelle 7 Priority Process Analysis & Gap id 01-Aug 31-Aug 23 Colin 8 KPI & Scorecard Development 01-Aug 31-Aug 23 Colin 9 Workload Prioritisation Session 30-Aug 30-Aug 1 Colin 12 Phase 1 Review 31-Aug 31-Aug 1 Jennifer 13 14 Today- 3. Overall Project Update
Summary page
PM Tools used in the cycle:
DEFINE Stage Checklist
Task Who
Status
- 1. Objectives Defined
- 2. Stakeholders enrolled
- 3. Team Selection
- 4. Complete Project PID, all sections
- 5. Review existing Process documentation
- 6. Define Timings & Plan
- 7. Define & Map current “as is” process
- 8. Review and redefine project scope if necessary
- 9. Gain approval of Sponsor before next stage
Pitfalls
- Project charter developed by one person
- Other team members don’t buy in
- Scope too big! Don’t boil the ocean!
- Goals not Customer focused
- Compelling reason for change unclear
- No tangible benefits identified
- Sponsor not involved
- Stakeholder missed, revealed later when too late
Define
Measure
Analyse Improve Control
How do we measures our problem? Where does the data come from? What is the performance now? How will we demonstrate before & after ?
- Collect data on the
current process.
- Establish a baseline of
current performance.
- Establish the metrics
to help monitor progress towards the goals stated in the “Define” stage.
- Answer how we
measure project success.
- Creating a shared
need Measures/KPI Definitions Data Collection Plans Baseline Performance Metrics & Goals Shared vision
Activities Tools Outcomes
- Measures
- Data collection
- Balanced Scorecard
- Stakeholder Engagement
Plenty of data but no information!
Data = Facts Information = Answers to questions ‘Information’ includes ‘data’ ‘Data’ does not necessarily include ‘information’
Generating Information
Questions Communication Data Analysis
- Formulate precisely the questions to ask
- Collect data and facts
- Analyse the data to determine the factual answer to the
question
- Present the data the data in a way that clearly communicates
the answer to the question
How is data currently collected?
Check sheet - Form has been designed so that results can be readily interpreted from the form itself Data sheet – data is recorded in tabular format – additional processing is required. Checklist – Contain items which are important
- r relevant to a specific issue or situation.
General purpose is for guiding operations rather than collecting data. Any examples?
Planning for data collection
- 1. What questions do we need to answer?
- 2. Where in the process can we get this data?
- 3. Who in the process will give us this data?
- 4. How can we collect this data from these people
with minimum effort and chance of error?
Why Display Data ? A Visual display of data is the best way to understand what the data is telling you. Benefits:
- Graphical displays easier & quicker to interpret.
- Trends and important relationships can be
identified.
- Reasonably quick to prepare.
- Provides a single easy to understand view of
performance to all.
Displaying data
Tool : What it does : When to use it :
Run Chart
Show how a chosen measurable varies with respect to time. Allows trend and pattern analysis. When Gathering data in Stages D &
- M. When displaying Metrics
performance after Improvement
- activities. When ensuring continuous
improvement and sustainability in Control stage.
Pareto
Enables you to identify the most significant category within your data. Focuses your team on what’s important. When Analysing data. When Selecting the major problem areas from multiple areas. Displaying clearly the 20% of causes contributing to 80% of the problem.
Bar Chart
Allows you to compare several items at the same point in time and show the frequency distribution across several items. Gathering & Analysing data. When assessing the capability of a process. To answer if the process meets the customer requirements.
Issues Category Pareto 50 100 150 200 250 300 350 400 450 500 HES Installation Content Sat Functionality Patch Install Internet on TV Media Internet Laptop choose one Others 1.85 beta ver PO card PMS App 1st level Question Double Billing Wrong Op Network HUB Demo System C ategory N u mb er o f even ts 0.0% 20.0% 40.0% 60.0% 80.0% 100.0% 120.0% C u mmu l ati ve % C ategory Q ty C um m ulativ e % 20 40 60 80 100 120 1st Qtr 2nd Qtr 3rd Qtr 4th Qtr CPU1 CPU17 Issue R esolution D istribution 20 40 60 80 100 120 140 160 180- 8
- 1
- 2
- 3
- 4
- 4
- 5
- 6
- 7
- 8
- 8
- 9
- 1
- 1
- 1
Displaying data
Hints & Tips for Stakeholder Interviews
- Non-threatening
- Explain purpose of interview
and project – what will be done with the information received
- Explain interview structure –
roles, activities, you & others
- Put interviewee at ease
- Open and high level questions
to start
- More focused as go on to get to
the details
- Summarise and check
understanding – reflective listening Ask about:
- Issues
- Possible solutions
- Positive things as well as
negative
- Their role in the change project
- Communication preferences
- Potential other stakeholders
- Is there anything else? (ask at
end of interview)
- Explain next steps
- Thank you
Stakeholder Interview Example
Effective Measures
- Related to customer/patient requirements
- Practical to implement
- Easy to understand
- Able to drive desired behaviour
- Developed with input & consensus from
work groups
S U P P L I E R S C U S T O M E R S FINANCIAL PEOPLE PROCESS & OPERATIONAL PERFORMANCE PRODUCT / SERVICE QUALITY
A Balanced set of Measures
MEASURE Stage Checklist
Task Who
Status
- 1. Identify critical Customer/Patient related measures
- 2. Define Data Collection process
- 3. Display the data clearly & simply
- 4. Identify trends & patterns
- 5. Develop a balanced set of measures
- 6. Define Goals for measures
- 6. Gather data from stakeholders & understand themes
Pitfalls
- Too much data
- All measures are short term focussed
- Lack of (the right) detail
- Measures can drive the wrong performance
- Focus on financials rather than balanced view
across the business
Define
How does the process really work? What does our knowledge about the process say? What does the data tells us about the process? What are the root causes of our process problem?
- Analyse the process to
identify ways of eliminating the gap between current and desired performance.
- Isolate root causes not
just symptoms.
- Prioritise the areas of
focus and id resources required to help.
- Identify any obstacles or
risks to success.
- Identify resistance to
change Process & Data Analysis Validated Root Causes Potential Solutions Prioritised focus areas Identifying and overcoming barriers to change
Activities Tools Outcomes
- 8 wastes in any process
- 5 whys
- Cause & effect fishbone
- Prioritisation VAP
Measure
Analyse
Improve Control
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Identifying Process Wastes
- What is Valuable or Wasteful
- Categories of Waste
- Exercise
- Outcomes
Value Added Activity
Any activity that satisfies customer/patient requirements
Unnecessary Waste
Any activity that does not support customer/patient needs in any way.
Necessary Waste/Value Enabling
Supports the delivery of value but is not directly value add. It’s value if your customer/patient experiences hands on treatment/help/support/assistance improving their situation
- r something they will pay for. So activities that add no value
can be wasteful.
Protect & Increase
What’s Valuable or Wasteful?
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Attacking Waste !!
Waste > 90% Value time < 10% The Average Process :
Waste Reduction but the Value remains.
Waste impacts all Processes
Cycle Time
Before
Step 1 Start Check ? Step 2 Step 3 End Pass Fail
All processes have their own proportions of Value and
- Wastes. All processes can benefit from Waste reduction.
After
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- 1. TRANSPORT
The unnecessary movement of a materials / information from one
- peration to the next. Moving patients to tests, patients having to attend
different depts.
- 2. INVENTORY
Build up, queue or backlog of Work-In-Process (WIP) at any particular step in the process. Sometimes an indication of a bottleneck in the process. Patients queuing for clinic, lab samples for testing, stocks on wards, dictation awaiting typing.
- 3. MOVEMENT / MOTION
Motion that requires extra steps to accommodate an inefficient work layout. Typically hunting and searching for. Working across multiple sites, storage of consumables in disparate places
- 4. WAITING
Periods of inactivity in a downstream process due to the late delivery of an upstream process, lack of information or instruction, etc. Inpatients waiting in ED, patients waiting for discharge, physicians waiting for test results
The 8 Wastes in any Process
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- 5. OVER PROCESSING
Extra work / Duplication - Rework, reprocessing, special handling &
- storage. Multiple bed moves, re-testing, multiple assessments.
- 6. OVER PRODUCTION
Doing more than required. Producing ahead of demand or a process that continues after the customer requirement has been met. . Excessive reporting, unnecessary tests, Irrelevant information sent out.
- 7. DEFECTS
Processing of any product or service that does not meet customer requirements. Needle stick injury, missing patient information, wrong information communicated
- 8. STAFF UNDERUTILISATION
a) Using wrong staff for tasks. Mismatching skills & tasks. Medics transporting patients, not fully using skill mix of staff. b) Untapped Human Potential (Hidden Value). Not involving staff in changes.
The 8 Wastes in any Process
65
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Identifying Process Wastes
- 1. Get the process experts together
to review wastes in the process map from Video 1.Define stage.
- 2. Conduct a “waste walk” through
the process with process experts identifying waste and possible solutions.
- Layout (Distance)
- Long setup time
- Incapable processes
- Poor maintenance
- Poor/Inconsistent work
methods
- Undefined roles &
responsibilities
- Inadequate training
- Product/Service design
- Ineffective planning &
scheduling
- Equipment design and
selection
- Poor workplace
- rganization
- Supplier quality / reliability
- Many More . . .
Causes of Waste
Identifying Waste Outcomes
- 1. Team consensus on key wastes in your
process
- 2. Ideas & opportunities to reduce waste
- 3. Physical & electronic workplaces organised
to remove waste
- 4. Ready to identify why those wastes occur in
your process.
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Discovering the Root Causes of Process Wastes
- The 5 Why’s
- Cause & Effect Diagram
- Outcomes
What is it ?
- Basically asking Why? A problem occurred at least 5 times.
- A simple method of digging down to the root cause of a problem.
- It cuts through the symptoms by not accepting the first explanation
- f a cause.
- Challenges beliefs and assumptions
How to use it :
- In a team with the process experts present in order to validate the
root causes. Only factual answers accepted.
- Do not accept answers such as: “It’s always been that way” or
“Because I said so” or favourite theories / urban myths.
- You have reached the root cause when you have asked why
enough times that there will be no lower level explanation.
The 5 Why’s
Why? Why? Why?
5 WHY’s – How to
- 1. Gather the experts in the Process
- 2. Select one of your identified WASTES in your
process.
- 3. On the top post it describe the Waste
- 4. Conduct 5 Why’s on “Why the Waste occurred.
- 5. Build up the logic chain until root cause reached.
Why? Why?
Porters busy transferring Blood Tests manually Patients waiting for transfer
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5 WHY’s Example
No Porters available Jnr Docs not using Automated Blood test System Info not in their training Jnr Docs never told
Why? Why? Why? Why? Why? ROOT CAUSE WASTE
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5 WHY’s
Why? Why? Why? Why? Why? ROOT CAUSE 1 WASTE Why? ROOT CAUSE 2
If your Why chain splits this means multiple Root Causes and therefore multiple solutions required to eliminate the waste. Now use the 5 Why’s tool within a Cause & Effect Diagram.
Cause & Effect
The Cause & Effect Diagram helps to:
- Organise the knowledge of the group
- Graphically display this knowledge
- A process which allows teams to identify and display all
possible causes related to a problem
- Allows teams to focus on one cause at a time
Main Cause Categories Issue or Problem
Cause & Effect Diagram – How to
Patients waiting on transfer
Process People Systems Equipment
- 1. Draw a box
- 3. Draw an
arrow pointing to the box
- 2. Write the
problem description inside the box
- 4. Add the names of the
main categories
- 5. Add sub-
causes
Why? Why? Why? Why? Why?
- 6. Conduct
5 why’s on each sub cause.
- 7. Look for Common Root Causes
Porters Nurses
Outcomes
- 1. Team consensus on root causes of process
wastes and issues.
- 2. Common Root Causes identified
- 3. Possible Solutions identified
- 4. Ready to implement those solutions to
reduce your process wastes and improve performance.
- 5. Ready to use the techniques in the Improve
stage.
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B C
High Low Low High
D
Benefit
(Increased Revenue, Decreased Costs
- r Cycle Times)
Effort
(Resources: Time, Money, People)
A
Zones: A – Just Do It! B – Plan to do? C, D – Later…
Prioritising Opportunities
Value Analysis Prioritisation Tool (VAP)
Be practical – scope what is achievable
1 2 3 4 5 6 7 8
ANALYSE Stage Checklist
Task Who
Status
- 1. Analyse your data for patterns & trends
- 2. Analyse your process for wastes
- 3. Identify opportunities to remove the wastes
- 4. Prioritise the opportunities
- 5. Perform root cause analysis on the process issues
- 6. Analyse people’s behaviours in the process too
Pitfalls
- Assume the solutions without validation
- Ignore the data
- Process experts not involved
- Not digging deep enough for the root causes
- Treating the symptoms only
Define
What are all the possible solutions? Which ones are best? How can we try it out? Has it worked as we expected? Which ones will we keep?
- Improve the process.
- Be creative in finding new
ways to do things, quicker, cheaper & better.
- Use structured methods
to implement changes.
- Collect data on measures
to validate improvement/
- Manage & communicate
changes.
- Mobilising Commitment
to change. Tried & tested Solutions Process Maps and Documentation Cost/Benefit Analyses Improvement Impacts and Benefits Pilot and Solution Results Storyboard Staff engagement
Activities Tools Outcomes
- PDSA cycle
- 5S’s
- Change Curve
- Change Formula
Measure
Improve
Control Analyse
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Making Improvements with the Plan,Do,Study,Act Model (PDSA)
- 1. What is it & why use it?
- 2. How to use it?
- 3. Expected Outcomes
PDSA Cycle – What & Why?
- Test out change ideas on a
small scale.
- Try something & assess its
impact before implementing it widely.
- Actions are clearly based on
evidence gained during small scale tests.
- It involves less Risk, less time
and less money.
- Minimises resistance as people
have been involved and seen it work on a smaller scale.
- Avoids impulse actions.
Study Act Do Plan
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PDSA Cycle – What & Why?
- Don’t expect to get it
perfect first time.
- Try multiple small changes
- Learn each cycle about
what works better
- Use your learning as
evidence of the best solution
- Implement with confidence
and maximum benefit.
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PDSA cycles form part of a framework for implementing changes leading to improvement. The framework includes three key questions which need to be answered before the PDSA cycle begins:
PDSA Cycle – How to.
- 1. What are we trying to accomplish?
(The aims statement)
- 2. How will we know if the change is an improvement?
(The measures of success.)
- 3. What changes can we make that will result in
improvement? (The tests to try.)
Study Act Do Plan
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The PDSA Cycle - Plan
- 1. State objective of the cycle
- 2. Make predictions
- 3. Develop a plan to carry out
the cycle
- 4. Develop a plan to gather
data.
Plan
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The PDSA Cycle - Do
- 1. Carry out the test as
planned
- 2. Document problems and
unexpected observations
- 3. Begin analysis of the data.
Do
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The PDSA Cycle - Study
- 1. Complete analysis of the
data
- 2. Compare data to predictions
- 3. Summarize what was
learned.
Study
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The PDSA Cycle - Act
- 1. Did the test meet your
aims?
- 2. If yes then implement.
- 3. If no then what changes
are to be made?
- 4. What will be the next
cycle?
Act
Action was rationally based on what was learned
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Outcomes
- 1. Tried & Tested Improvements
- 2. Evidence of Improvement
- 3. Convinced staff
- 4. A Successful Change.
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What is 5S ?
- A way to see and eliminate waste in your
workplace through better organisation.
- Used to ensure that the workplace contains only
what is needed, when it is needed and where it is needed.
- At a glance, any abnormalities can be detected.
- Minimal time is spent on non-value added
activities.
- A foundation block for continuous improvement
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What 5S does…
- Used to ensure that the workplace contains
- nly what is needed, when it is needed and
where it is needed.
- Workplace organization
- At a glance, any abnormalities can be
detected.
- Minimal time is spent on non-value added
activities.
- A critical part of continuous improvement
process
- A way to see and eliminate waste.
SAFETY – IN EVERYTHING
Eliminate all unnecessary and seldom used items & equipment from the workplace.
- 1. Sort
Organise the way that necessary items are kept, making it easier to find, use and return to the proper location.
- 2. Set in Order
Maintain a Clean and Tidy work area for the already sorted and set-in-order items
- 3. Shine
Establish Standards to ensure sort, set-in-
- rder, and shine are consistently followed
by all users all the time.
- 4. Standardise
Create an environment to maintain and improve the first Four S’s and make it a natural everyday way of working.
- 5. Sustain
“A place for everything and everything in its place”
5S 5S
Stop slips & trips, reduce wasted time searching, improve efficiency and productivity, better quality, better environment to work in, feel pride in the work place, impress your customers.
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5S is a tool for Waste Elimination
Before After
Office Example
What does yours look like?
After >
No clutter – ease of access Only necessary items stored & clearly labelled Items easily accessible with minimum movement More space & time to do the job Clean and tidy area
<Before
X Corridors cluttered impeding access X Unnecessary equipment stored in corridors X Undefined layout of space X Searching for equipment
5S Examples
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After >
Only necessary items stored & clearly labelled Items easily accessible with minimum movement More space & time to do the job Clean and tidy area Item maps visible
<Before
X Storage disorganised with unnecessary items mixed with the vital items X Unclear labelling and layout, floor being used impeding access. X Searching for items time consuming X Lack of space because its not used correctly
5S Examples
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After >
Space cleared for utilisation as training/study room Only necessary equipment in place for training & study. Access controlled Library area designated Improved staff morale
<Before
X No staff training/study room available X Rooms used as dumping grounds X Space available but not utilised X Staff demoralisation
5S Examples
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- Remove anything which isn’t needed
for current work
- Key: Leave only the bare essentials
- Ask Yourself:
–What do we need? –What do we not need? –What can we remove? –What can we throw away? –What can I reorganize?
Distinguish the necessary from the Unnecessary
Step 1 - Sort
Arrange items so they are:
- easy to find
- easy to use
- easy to put away
- 5S Map
- Visual controls
- Signboards
- Floor painting and taping
- Outlining
- Colour coding
- Labelling
Methods:
A Place for Everything and Everything in its Place
Step 2 – Set in Order (Simplify)
- Housekeeping
- Inspection
- 5 minute shine
- Everything is ready to use
- 5S Schedule
- Five minute shine every day
- Cleaning and inspection checklists
- Checklist for Needed Maintenance
Methods Clean and Ready to Use As Is
Step 3 – Shine
Standard Systems need to be put in place:
- To readily identify abnormal conditions
- To Prevent Setbacks in the First Three Stages
- f 5 S
- To control what happens, when it happens and
how it happens
- To Focus on prevention so it won’t happen
again – SOPs , training, audits etc..
- Can I tell are there too many, too few?
- Can I easily recognize that an item is missing?
- Can I easily recognize an undesignated item?
Step 4 - Standardise
- Awareness & focus
- Rewards & recognition
- Satisfaction & enthusiasm
- 5S Posters
- 5S Photo Exhibits
and Storyboards
- 5S Newsletters
Tools:
- 5S Pocket Manuals
- 5S Department Tours
5S every day
Self Discipline and Motivation
Step 5 - Sustain
- Management at all levels must be committed to
establishing and maintaining the 5S process.
- Management must lead by example
Walk the Talk ! LEADERSHIP RESPONSIBILITY “We are what we repeatedly do: Excellence then, is not an act, but a habit”
- 5. Sustain
5S Guide on share drive
MS Word
Desired State Current State
The Changing Environment
Transition State
- Low stability
- Perceived high levels of inconsistency in the environment
- High emotional stress
- Control becomes a major issue
- Past patterns of behaviour become highly valued
- Conflict increases
Unfreezing
- ccurs
Refreezing
- ccurs
Leading Change
Unfreezing Techniques
- Burning platform
- Challenge
- Evidence
- Restructuring
- Training & education
- Visioning
Refreezing Techniques
- Burning Bridges
- Evidence Stream
- Institutionalisation
- Reward Alignment
Stages and Speed
- f Change
People adapt to change in 3 levels
Physical This is the time it takes for a person to
comply with the behavioral requirement of the
- change. This is the fastest acceptance of change.
Intellectual This is the time it takes for a person to comprehend why a change has taken place or is necessary. Emotional This is the time it takes for a person to feel comfortable with the results of the change, the new state.
Change Curve
Stage 1 Stage 2 Stage 3 Stage 4
Recognising and Supporting
Key Reactions to Change
Shock/Denial/Anger Resistance Exploration Acceptance
Divide categories among groups and go to exercise
Managing Change
- Step One : Brainstorm what behaviours you have seen
- r would be demonstrated during this reaction on the
change curve
- Step Two : If faced with someone demonstrating these
behaviours what would / could you do as an individual to move the employee forward
- Step Three : Go to the other completed flipcharts – do
you agree with the responses ? Add any additional input as required.
- Return to your original
flipchart.
Supporting people through the Change Curve
Reaction Employee & Team Needs Caution Provide facts and continually articulate the reality of
- change. Create a safe place to vent anger.
Recognize the feelings and help get the emotions out Help focus the individual on the priorities Shock, Denial, Anger Clues Expressed anger, constant complaining, withdrawing and refusing to accept changes Avoid taking personal responsibility for the individual’s reactions
Supporting people through the Change Curve
Reaction
Employee & Team Needs Caution Continue to articulate the reality of the change Listen actively Assist the person to reconcile personal frame of reference to the new reality Resistance Clues Performance drops, errors, refusing assignments related to the change, negative, complaining, withdrawing Understand that you will have questions as well Do not speculate or ‘make-up’ reality as you go along
Supporting people through the Change Curve
Reaction Employee & Team Needs Caution
Provide resources, time and support to help individuals try new and realistic alternatives Give appropriate recognition, appreciation and feedback on new ideas Exploration Clues Ready to change, confused about what to do, loss of confidence in skills and asking others what to do Be sure to discuss realistic options for the future Do not mistake ‘searching’ for liking the change
Supporting people through the Change Curve
Reaction
Employee & Team Needs Caution Reward the team and individual for focusing on implementing the change. Encourage risk taking that supports change. Stay involved, look ahead Acceptance Clues Initiates problem solving on his/her own. Positive about what needs to happen, suggests ideas, supports the change Be sure to discuss realistic options for the future
Gleicher’s Change Formula
Change will occur when:- D x V x F > R D = dissatisfaction with status quo V = desirable vision of future F = first small practical steps towards the vision R = resistance to change
Dissatisfaction
- It is plain we cannot carry on as we are
- The external environment makes it inevitable
that we should change
- It is evident from our performance in recent
months that we should change
- The pace of change in our environment has
rather left us standing
- Our systems have clearly outlasted their useful
lives
D x V x F > R
Vision
- All staff have bought into the vision /goal of the
change
- The aspirations expressed in our change vision
are seen as achievable, if challenging
- Staff can make a clear connection between our
change goals and their own jobs
D x V x F > R
First Steps
- The change process is clear
- The changes required in our systems and
processes have been well planned
- High quality, timely communications has been a
key aspect of the change process to date
- The timescale of change is demanding but
achievable
D x V x F > R
Resistance/Costs
- There is a significant risk that the staff/patients
will experience difficulties during this change
- Major investment will be required
- A number of people will have to make major
changes in their approach
- A number of staff will need to be retrained
D x V x F > R
Use the change equation to analyse a change that you are; currently dealing with or have experienced in the past
D x V x F > R
Details/Actions What has been done? What needs to be done Dissatisfaction with status quo Clarifying and communicating the future vision Identifying and communicating the first steps/plan What will be the impact of the change? What resistance do you anticipate?
Applying Gleicher’s Change Formula D x V x F > R
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IMPROVE Stage Checklist
Task Who
Status
- 1. Plan your changes – start with PDSA
- 2. Perform pilot change small scale first
- 3. Assess pilot results
- 4. Re run pilot if necessary
- 5. Develop implementation plan
Pitfalls
- Poorly communicated changes
- Big bang approach instead of smaller pilots
- Failed to convince others of need for change
- Lack of evidence of improvement
Define
How do we makes our changes normal operation? How can we sustain our improvements & benefits? How will we measure in future? Have we met the goals we set and can we close the project?
- Control the new
processes.
- Embed the changes
into everyday routines and systems.
- Maintain monitoring
reports.
- Demonstrate and
Sustain the benefits.
- Making Change Last
- Sustaining Benefits
Standards and Procedures Standardization Trained staff & training Plans Project & Team Review Success Stories Replication
- pportunities
Activities Tools Outcomes
- Sustain/Control plan
- Training Plan
- Communications
- Stakeholder Mgmt.
- Role & Responsibility
RACI matrix
- Document plan
- Lessons Learned
- Closure Report
Measure
Control
Analyse Improve
Control
What steps can you take to control and ensure the sustainability of your project? Use the Control Plan.
Control
- 1. Training
What training is required for staff to implement new or revised processes and procedures? Think about both existing and new starts, Who will write the training material? What will the training comprise
- 2. Communications
Review your Comms plan from the Define stage as there may be new requirements at this stage.
- 3. Stakeholders
Revise your Stakeholder Analysis at this stage also as new Stakeholders may be involved since the changes have been implemented and their impact has spread.
- 4. New Roles & Responsibilities
Carefully define the new Roles & Responsibilities within the new or improved process. Clarity at this stage is critical to the process being sustained. Use the RACI Chart to Identify who will be Accountable for the process tasks being carried out, who is Responsible for performing the tasks, who will need to be Consulted and when and also who will need to be informed at what point within the new process.
Control
- 5. Documentation
Documentation is necessary to ensure that what has been learned from the project is shared and institutionalized: Used to aid implementation of solutions, Used for on-going training. Documents need to be kept current to be useful with help from the Documentation Plan.
- 6. Align Policies & Recognition
Allowing people to change their behaviours permanently means implementing goals, measures, job descriptions, incentives etc.. Which align with the new process approach and will motivate them to sustain the changes & benefits.
- 7. Lessons learned
Lessons Learned can be started from the beginning of the project and maintained throughout making this step at the end a summarising activity. The main question to be addressed here is “What could we have done better and how?” using the Lessons learned matrix.
- 8. Capture, Document & share Success
Single page overview of the improvement project to Share Learning's, Document Case Study, Communicate Success, Evidence of Improvement & Convince others to try
CONTROL Stage Checklist
Task Who
Status
- 1. Complete Control Plan for changes made
- 2. Define Control measures/metrics
- 3. Rollout improved processes/changes
- 4. Monitor Progress using measures
- 5. Conduct training on new processes
- 6. Document new processes
- 7. Define ownership of new processes
- 8. Complete Summary report & Lessons Learned
Pitfalls:
Teams can potentially derail when they:
- Fail to engage in leadership behaviors necessary for
change.
- Are transferred too quickly before change has occurred.
- Try to do it all alone without involving others.
- Shift to other goals before completing the change.
(“Flavour of the Month”)
- Fail to establish and clarify the key change roles.
- Allow the change process to be diluted by other priorities.
- Fail to integrate the change into the “real work” of the
business.
Define Measure
Analyse Improve Control
Create a shared need Leading Change Set up for success Overcoming resistance Mobilising Commitment Making Change last
Process Change People Change
CURRENT STATE TRANSITION STATE IMPROVED STATE
- 1. Stakeholder
Analysis & Q’s
- 2. SIPOC
- 3. Flowcharts
- 4. Gantt Chart
- 5. Actions tracker
TEMPLATES
- 6. Comms Plan
- 7. Run chart
- 8. Pareto chart
- 9. Bar chart
- 10. 8 Wastes
- 11. Fishbone
- 12. PDSA
- 13. 5S Audit
- 14. Progress
Update
- 15. Gleicher
formula
- 16. Control Plan
- 17. Training Plan
- 18. Docs Plan
- 19. RACI Chart
- 20. Lessons
Learned
- 21. Closure Report
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