History 1966 - Foundation of the company KERRES Siegfried Kerres - - PowerPoint PPT Presentation

1966 - Foundation of the company KERRES

Siegfried Kerres starts selling and producing smoke and cooking equipment for the meat and fish processing industry. Siegfried Kerres retires in 1998 and hands over the business to his daughter Gabriela Kerres. In 2003, Gabriela Kerres hands over the company to Turgay Güngormos. Siegfried Kerres

History

2013 – Untrodden paths

Managing Director Turgay Güngormus leaves the company. In its place are the brothers Pal from Welzheim. Konstantin and Viktor Pal decided to lead the fortunes of the company alongside Günter Bauer. "Our goal? Tomorrow always to be one step further than today. We continue to use our experience and our motivation in the future to offer

• ur customers innovative technologies, the highest quality and

absolute reliability. Promised!“ In 2016, Dejan Trajkovic joins Günter Bauer and takes over sales management and construction for new ways. ▪ Worldwide export experience in over 80 countries worldwide ▪ Specialized exclusively in the production of equipment for thermal treatment of food and pet food ▪ Specialist for individual washing systems for the food and non-food sectorfür individuelle Waschsysteme für den Food und Non-Food Bereich

History

2016 - Enlargement

In September 2016, the construction of factory 2 in the industrial area Lerchenecker starts. Here was the hall for prefabrication. On 01.06.2017 it was time to move into the new building. Meanwhile, KERRES employs more than 60 people.

History

Facts & Figures

▪ 9 Million Euro turnover per year 13% in Germany 22% in West Europe 21% in East Europe 31% in USA 13% in Asia/Oceania ▪ 80% Smoke Air Products & 20% Cleaning Systems ▪ 50 Distributors worldwide ▪ 170 chambers per year in the area Smoke Air and growing ▪ 65 Employees and growing ▪ 100% house development ▪ 80% house production

Kerres Today

Germany 13% West Europe 22% East Europe 21% USA 31% Asia 13%

The Product Family

Smoke Air

▪ Universal Smoking and Cooking Chambers ▪ Cooking Chambers ▪ Roasting and Baking Chambers ▪ Intensive Cooling Chambers ▪ Smoke Generators ▪ Drying Chambers ▪ Climatic Rooms ▪ Cooking Kettles

Craft

Equipment for the thermal treatment of food and pet food

Smoke Air Industry

Smoke Air

Climatic-Smoke rooms for Industry, and the space-saving climatic stand alone device for the craft sector (KSG).

Climatic – Smoke – Post maturing

Cleaning Systems

▪ Cleanline – Lug and Parts Washing machines ▪ KRW – Smoke Trolley washing systems ▪ KBW 202 – V Mag Buggy washing systems ▪ KBW 800/801- Pallet washing system ▪ Special equipment for container cleaning

Cleaning Systems

Lug, container, cutlery, smoke stick and smoke cart washing machines

Cleaning Systems Non- Food

▪ Special equipment for container cleaning

Cleaning Systems Non-Food

For parts in the automotive industry, electrical, and small load industry

▪ Universal equipment for meat, fish and pet food processing companies / 1-8 trolleys inline. Side by side unlimited. ▪ Cooking Chambers / 1-8 trolleys inline. Side by side unlimited. ▪ Shower and Intensive Cooling Chambers / 1-8 trolleys inline. Side by side unlimited. ▪ Roasting and Baking Chambers with HYBRID air movement / 1-8 trolleys

• inline. Side by side unlimited.

▪ Cooking Kettle of 250 - 1000 Ltr. / 8 different sizes and all common types of heating. ▪ Smoke Generators of all kinds: Woodchip, Sawdust, Friction, Liquid ▪ Climatic – Smoke - Maturing rooms up to 150 trolleys per room. ▪ Drying Chambers for all kinds of different food types.

Smoke Air

Smoke Circulation Systems

▪ Open System ▪ Exhaust reduced System ▪ Closed System

Smoke Air

Air guiding systems (air circulation systems)

▪ Horizontal System ▪ Vertical System ▪ Hybrid System (Horizontal and Vertical)

Open System

▪ Produced smoke is completely discharged into the air ▪ High sawdust consumption, thus high energy loss ▪ Can not be used everywhere due to environmental regulations ▪ More expensive after burning required

Universal chamber: U – System With reverse air circulation

Compact combination cabinets for small business: CS 350 & CS 700

▪ Drying, smoking, cooking ▪ Hand load ▪ Integrated smoke generator ▪ Simple, fast operation ▪ Plug and Play ▪ For smolder (sawdust) and liquid smoke ▪ Temperature range up to 356 ° F At a glance CS 350 – semi automatic CS 700

Open System

Compact small systems for small business: RET-C 1600 & EL-C-Q 1600

▪ Drying, smoking, cooking, hot air simmering, roasting, showering ▪ Suitable for smoke trolleys (ground-driving) ▪ Fully automatic control by state-of- the-art microprocessor technology ▪ Plug and Play ▪ For smolder and liquid smoke ▪ Integrated or separate smoke generator

At a glance Combination chamber 1600 RET-C Combination Chamber 1600 EL-C-Q

Open System

Emission regulation in Germany TA-Air VDI 2595 December 1986

• 1. Reduction of emission mass concentration <50 mg / m³ carbon
• 2. Reduction of emission mass flow <50g / h. carbon

Later was 500 g / h. increases when smoke systems carry more than 90% of their air volume in the system. Excluded are facilities in restaurants and smokehouses of less than 1000 kg

• f meat or fish products per week.

Exhaust reduced System JET-SMOKE

▪ Part of the smoke is expelled ▪ Rest is constantly being passed

• ver the product

▪ More moisture in the system, thus less weight loss ▪ Energy consumption lower than with open system

JET-SMOKE Universal chamber With circulation air circulation

Closed System JET-SMOKE

▪ Generated smoke is constantly fed into the system (circulatory system) ▪ Energy savings ▪ Less sawdust consumption ▪ Very little weight loss ▪ Environmentally friendly according to TA-Air VDI 2595 ▪ Without additional afterburning

JET-SMOKE Universal chamber with Smokegenerator

The space wonder for progressive craft enterprise: Universal Chamber JS 1250 RET - C

At a glance

▪ Environmentally friendly TA – Air ▪ Various smoke systems, smolder and friction smoke ▪ K-Touch – International language ▪ Cooling System ▪ Closed system, therefore low energy consumption ▪ Integrated foam cleaning system

Fully automatic high performance for large craft enterprise: Universal Chambers JS 1650 - 2850

At a glance

▪ Drying, smoking, cooking, simmering, roasting, air-conditioning, showering ▪ Integrated or separate smoke generation ▪ Different types of heating: electric, gas,

• il, steam HP / LP

▪ Environmentally friendly - TA-Air ▪ Available as closed or exhaust-reduced recirculation system ▪ Smolder, Friction smoke, Liquid smoke ▪ Easy cleaning thanks to integrated foam cleaning system ▪ K Touch processor, reliably reproducible processes integration ▪ Soil drainage

Fully automatic universal system for industry - Inline design

At a glance

▪ Fully automatic regenerative smoke generation ▪ All smoking methods: hot smoke, intensive smoke, cold smoke ▪ Available for different types of heating: electric, gas, oil, steam ▪ Environmentally friendly - TA-Air ▪ Ground-driving, on request also for monorail systems ▪ Easy cleaning thanks to integrated foam cleaning system ▪ Integrated soil drainage ▪ Microprocessor control, reliably reproducible processes ▪ Available as closed or exhaust-reduced recirculation system ▪ Modular design: expandable, low installation costs on site ▪ Various types of smolder, friction, and liquid smoke

4 – trolley chambers

Fully automatic universal system for industry - Double-row design

6 – trolley chamber, double row (2 x 3)

Horizontal System

▪ For fish, poultry, dog or cat sticks / treats ▪ Especially suitable for screened products! ▪ High loading capacity of the smoke trolleys up to 38 screens per truck ▪ Exhaust reduced or closed system ▪ Horizontal air movement that changes constantly ▪ Products absolutely evenly processed

JET-SMOKE Horizontal chamber With Smokegenerator

Universal systems for fish and poultry processing with horizontal reversing air circulation

▪ Horizontal Air - Circulation System for recumbent products ▪ Fully automatic regenerative separate smoke generation for smolder, friction smoke and liquid smoke ▪ All smoking methods: hot smoke, intensive smoke and cold smoke ▪ Different types of heating: electronic, gas, oil and steam ▪ Extremely high loading of the smoke trolley (up to 38 screens)

At a glance

More trolleys – Universal chambers for fish, poultry and pet food processing with horizontal reverse circulation

▪ Ground-driven trolleys, on request also for monorail systems ▪ Easy cleaning thanks to integrated foam cleaning system ▪ Integrated soil drainage ▪ Microprocessor control, reliably reproducible processes ▪ Low installation costs on site ▪ Environmentally friendly and economical thanks to modern JET SMOKE technology ▪ Standard built-in cooling coil

At a glance: 6 – trolley chambers

Hybrid HV-System (Horizontal & Vertical)

▪ For all JET-SMOKE types available ▪ Fast process times during drying & cooking ▪ Lower weight loss ▪ Products absolutely evenly ▪ High energy efficiency ▪ The trolleyas can be loaded with hanging or lying products ▪ Larger quantities can be charged

With the help of interchangeable flaps in the hybrid air circulation system, the flow direction of the air in the chamber alternately guided horizontally / vertically or combined.

At a glance:

▪ Easy operation via touchscreen ▪ Networking over CAT 5 ▪ Update via USB port or via internet if networking is available At a glance

K- Touch

Various smoke generation methods

At a glance ▪ Sawdust-smolder ▪ Woodchip-smolder ▪ Friction smoke ▪ Liquid smoke

Sawdust smolder

▪ Most common method ▪ Sawdust is smoldered at approx. 1100°F ▪ Fine and delicate taste ▪ Sawdust 1-8 mm ▪ All types of sawdust can be used ▪ Benzopyrene content are in the middle range

Smoke generators for handcraft and Industrial Sawdust ‘RE‘ smoke generator

Smolder smoke generation The density of smoke rises from the use of moistened

• sawdust. The smoke is here

controlled by the air supply and delivery time: A reduced air supply produces less smoke, through strong air supply more smoke develops.

Your advantages ▪ Short smoking times due to fast, intensive smoke production ▪ Variable smoke intensity ▪ Natural smoke flavor ▪ Different smoke flavors and shades possible

Smoke generators for handcraft and industrial Sawdust „RE“ smoke generator

At a glance

▪ Fully automatic, external sawdust smoke generator for craft and industrial machines ▪ Stainless steel version ▪ Three different sizes ▪ Hot and Cold smoke possible ▪ Suitable for all sawdust with a grain size of 1 - 8 mm

Your advantages ▪ Easy operation and cleaning ▪ Very fine smoke flavor ▪ Temperature monitoring via microprocessor control RE 201 for 1-Trolley RE 202 for 1-3 Trolleys RE 203 for more than 3 Trolleys

Woodchip smoke

▪ Very fast smoking processes ▪ The Woodchips will smolder between 1500 - 1800°F ▪ Woodchips with size 8-16 mm ▪ High pollution by smoke tar in the system ▪ Benzopyrene content in the high range

Woodchip – HSR Smolder

At a glance

▪ Fully automatic operation ▪ Operation in open system ▪ Completely made of stainless steel ▪ Four different sizes available, for 1-8 trolleys – systems ▪ Suitable for all wood chips with a grain size of 8 - 16 mm ▪ Control over the computer at the chamber ▪ Electric automatic ignition ▪ Cold and Hot smoke possible Smoke generation with wood chips When using wood chips, the coarse grain of the wood causes higher temperatures and thus a different composition of the smoke. The result is a strong smoke color in combination with a stronger smoked flavor.

Your advantages

▪ Easy operation and cleaning ▪ Short smoke processes ▪ High safety standard ▪ Sophisticated technology, precisely matched to the smoke system ▪ Very strong smoke aroma ▪ Intensive smoke flavor ▪ Dark smoke color ▪ High uniform smoke density ▪ Strong smoke generation

HSR 301 HSR 506

Friction smoke

▪ Square friction wood 80x80 mm is pressed on friction wheel with teeth ▪ Friction creates smoke ▪ Abrasion temperature ca. 570 ° C, therefore very fine smoky taste ▪ Can only be used in a closed system, thus very environmentally friendly ▪ Very low benzopyrene content

Friction smoker – RR2000 - RRET

At a glance

▪ Fully automatic, installed in the door or as an external friction smoke generator for industrial machinery ▪ Suitable for all 1- 4 Trolley systems in a closed system ▪ Wood storage magazine with automatic wood change for shredder up to four pieces (80 x 80 x 1000) ▪ Very quiet millage due to specially developed stainless steel friction wheel ▪ Stainless steel construction ▪ Fully automatic control via the screen computer

• f the smoke system

Smoke generation through friction

The particularly mild smoke is created by rubbing a square timber on a rotating stainless steel wheel. The contact pressure of the wood on the wheel, the speed of rotation of the friction wheel and the type of wood decide on the smoke concentration. Thus, the KERRES friction system allows a precise gradation

• f smoke flavor and smoke intensity.

Your advantages

▪ Easy handling ▪ Cost-effective smoking material ▪ Low consumption of smoking material ▪ Space-saving storage of the woods ▪ Very fine and delicate smoke flavor ▪ Especially mild natural smoke flavor ▪ Very fine dosage of smoke flavor and smoke intensity ▪ Many different smoke flavors and shades possible

RR 2000

Liquid Smoke

▪ Conventional smoke is liquified, purified, and preserved ▪ Will be sold in canisters ▪ Available in different flavors ▪ Is sprayed and atomized by pressure in the system ▪ Control over K-Touch 4012

1. Terminal box for valve control 2. Pressure regulator for air from liquid smoke container 3. Pressure regulator for air from injector 4. Solenoid valve for air from injector 5. 5/2 Directional valve for air from liquid smoke container

Semi continuous machine for industry with fully automatic lift door and conveyor system

HKT with lift door

JS 2850/6 + IKK 2850/6 JS 2850/4 + IKK 2850/4

Machinery for cooking for industry and craft

At a glance

▪ Delivered plug and play at the factory: fast assembly on site ▪ 1-8 trolleys inline – modular systems ▪ Robust constructions made of stainless steel ( Nirosta ) ▪ Stone wool – Full thermal insulation ▪ Integrated internal steam generation or low pressure steam direct injection ▪ Microprocessor control K-Touch 4012 available in many languages ▪ All common types of heating (electrical, HP / LP, gas)

KK (cooking chamber) 2800

Cooking machinery

▪ Absolutely uniform cooking ▪ High utilization through the proven reverse circulation ▪ Approximately 30% faster cooking times than conventional cooking systems ▪ Heating with gas/oil burner, steam and electric possible

KK (cooking chamber) Electrically heated

Roasting and baking machinery For industry and crafts

At a glance

▪ Temperature range up to 400°F ▪ Plug-in modular design, later also expandable ▪ 1-8 trolley inline chambers ▪ Suitable for both hanging and lying products ▪ Microprocessor control K-Touch 4012 in many national languages available ▪ Stone wool - full thermal insulation ▪ All common types of heating available

BK-H 2850/2x3 Wagen

Roasting and Baking machinery

▪ Temperatures up to 400°F ▪ For all lying products ▪ Absolute uniformity ▪ Very high utilization ▪ Horizontal air movement that changes constantly

Roasting and Baking chamber Type JET-SMOKE with horizontal reverse circulation

Shower and Intensive-cooling machinery For industry and craft

At a glance

▪ Microprocessor-controlled cooling conditions ▪ Delivered plug and play, quick on-site installation ▪ 1-8 trolley inline chambers ▪ Suitable for both hanging and lying products ▪ Microprocessor control K-Touch 4012 available in many languages ▪ Available for all common refrigerants ▪ Cold insulation

IKK 2800/4

Shower and Intensive cooling machinery

▪ Fast throughput of the goods ▪ Products can be packed immediately after intensive cooling ▪ Less weight loss than conventional cooling ▪ Saving of cooling surfaces ▪ Products become more beautiful and fresher on the surface ▪ Cooling capacity: 20 kW per chamber part

Intensive cooling chamber

Cooling diagram intensive cooling chamber

Product: Wiener Calibre: 20/22 Heat treatment time: 110min. Cold treatment time: 40min. The cold treatment time is 37% of the heat treatment time

Shower Cooling

Advantages of KERRES systems (closed system)

▪ Jet-Smoke System – Environmentally friendly TA-Air VDI 2595 ▪ Used without additional afterburning with smoldering or friction smoke ▪ Energy saving systems ▪ Lower weight loss - min. 5% compared to the open systems ▪ Modular design expandable ▪ Fastest process times ▪ 30% faster cooking times by reverse circulation vertically ▪ Horizontal proven reverse circulation. Uniformity up to 38 runs, unique in the world! ▪ High uniformity with high trolley loading

Butcher - cooking kettle (FKK)

At a glance

▪ Flexible application possibilities due to different system sizes ▪ CE-approved welded stainless steel (Nirosta) ▪ Made according to the latest EU and HACCP guidelines ▪ Blank ground outer sheath ▪ Insert with outside sloping cover plate seamlessly welded ▪ Case completely heat-insulated, thus high insulation value and constant temperature ▪ Lid lift in heavy, sturdy design ▪ Electric cold and hot water supply, safety tap ▪ Standard installed insulating cover and water overflow ▪ Delivered ready for use

Microprocessor control

▪ Temperature control with digital display ▪ Computer control: up to 97 programs storable ▪ Control modules in separate housing (for wall mounting, for example)

MKA 120

FKK 550 FKK 1000 FKK 250

Climatic- Smoke- Machinery For 12 Trolleys ▪Fermentaion 2 x per Week ▪Pre-maturing, Drying & Smoking ▪Optional simmering and cooking up to 80 ° C with low pressure steam

Climatic, Smoke and Maturing Machinery

Climatic- Maturing Machinery For 40 Trolleys ▪Dwell time depends on the product ▪Maturing, parameter range 10 - 18 ° C ▪Relative humidity 70 – 90% Humidification in Climatic Machinery ▪ Water connection min. 3 bar ▪ Air connection min . 5 bar

Climatic Maturing Machinery

At a glance

▪ Microprocessor controlled K-Touch 4012 ▪New distribution of air through the single- channel duct middle flap, thus the treatment room is evenly ventilated ▪ Even weight loss for leveled product ▪ Sophisticated heating and cooling technology can reach a temperature range of 10-18 ° C ▪ Mixing chamber can be installed both above, behind or in the treatment room

KNA 40

Capacity calculation

Attachments Size in Trolleys 1x1x2m KR KN Kg/Month capacity Finished product salami Caliber 45 Kg/Month capacity Finished product salami Caliber 60 Kg/Month capacity Finished product salami Caliber 80

4 16 2240 2800 3360 6 24 3360 4200 5040 8 32 4480 5600 6720 10 40 5600 7000 8400 12 48 6720 8400 10080 14 56 7840 9800 11760 16 64 8960 11200 13440 18 72 10080 12600 15120 20 80 11200 14000 16800 22 88 12320 15400 18480 24 96 13440 16800 20160 Loading / Trolley 200 250 300

The calculation basis is based on empirical values with approx. 30% water loss for a conventional total maturation period of 30 days incl. A 5-day pre- maturation in a KERRES Climatic- Smoke or a Climatic-pre-maturing room. If a fast-maturity system is used, with pre-maturation lasting only 3 days, and the climate-smoke room being frequented twice a week, and the post- maturing period being shorter, production capacity can be significantly increased. From KERRES Climate-Smoke-Machinery in combination with KERRES Climatic-Maturing-Machinery

▪ Lug and Parts washers ▪ Trolley washers ▪ Pallet washers ▪ V mag Buggy washers ▪ Range washers ▪ Smoke stick washing machine

Tunnel washing machine CleanLine100 - S

At a lance

▪ Lug and Parts washing ▪ 100 - 200 units / hour ▪ Chemical dosing ▪ Double filter element ▪ Stainless steel construction available in different versions ▪ Enables one-man operation

Tunnel Cleaning Unit Type Cleanline

▪ Euroboxes / Lugs ▪ 200 until 1000 pieces/h ▪ chemical dosing ▪ 4 - 80 bar washing pressure ▪ Drying & blow-off, space saving mounted on system ▪ Removal of coarse contamination during prewashing ▪ Stainless steel construction ▪ Modular construction available in different versions ▪ Microprocessor control ▪ Double row execution ▪ Heating by heating tank, steam mixer

• r steam direct

▪ Belt or chain drive

At a glance Cleanline 200

Tunnel Cleaning Unit Type Cleanline

▪ Euroboxes / Lugs ▪ 200 until 1000 pieces/h ▪ chemical dosing ▪ 4 - 80 bar washing pressure ▪ Drying & blow-off, space saving mounted on system ▪ Removal of coarse contamination during prewashing ▪ Stainless steel construction ▪ Modular construction available in different versions ▪ Microprocessor control ▪ Double row execution ▪ Heating by heating tank, steam mixer

• r steam direct

▪ Belt or chain drive

At a glance Cleanline 800

Charging Trucks Cleaning Unit KBW

At a glance

▪ 200- Ltr.-container ▪ Rotating loading trolley (unique) ▪ Until 35 pieces/h ▪ Chemical dosing ▪ 15 bar washing pressure ▪ Stainless steel construction ▪ Microprocessor control

KBW 202

Big Box Cleaning Unit Type KBW

At a glance

▪ 200- 300- 800 Ltr.-container ▪ Until 35 pieces/h ▪ Different Big Box (palox) sizes ▪ Chemical dosing ▪ 15 bar washing pressure ▪ Stainless steel construction ▪ Microprocessor control

KBW 800

Big Box Cleaning Unit with transport system Type KBW

At a glance

▪ 200- 300- 800 Ltr.-container ▪ Until 35 pieces/h ▪ Different Big Box (palox) sizes ▪ Chemical dosing ▪ 15 bar washing pressure ▪ Stainless steel construction ▪ Microprocessor control

KBW 801

Smoke/Cook Truck Cleaning Unit type KRW

At a glance

▪ All types of transport vehicles ▪ Chemical dosing ▪ 17 bar washing pressure ▪ Stainless steel construction ▪ Microprocessor control ▪ 15- 20 pieces/h ▪ Several modules in a row possible ▪ Also possible as a continuous system ▪ Bottom sinking possible ▪ Rear door ▪ Various washes preprogrammed and selectable via display

KRW 1 KRW 2

Cleanline Tunnel Cleaning Unit for pallets Type CLP

At a glance

▪ Different pallet sizes ▪ chemical dosing ▪ Until 5,5 bar washing pressure ▪ Stainless steel construction ▪ microprocessor control ▪ Pass system ▪ Various washes preprogrammed and selectable via display ▪ Drying & blow-off, space saving mounted on system ▪ Wide range of accessories and options

CLP 50

Cleanline Tunnel Cleaning Unit for small load carrier Type KLT

At a glance

▪ Different shapes sizes ▪ chemical dosing ▪ 5 bar washing pressure ▪ Stainless steel construction ▪ Microprocessor control ▪ Pass system ▪ Cascade tanks ▪ Desiccation ▪ Blow off ▪ Various washes preprogrammed and selectable via display ▪ Drying & blow-off, space saving mounted on system

KLT 100

Durchlaufwaschmaschine für Kleinlastträger Typ KLT

At a glance

▪ Different shapes sizes ▪ Chemical dosing ▪ 5 bar washing pressure ▪ Stainless steel construction ▪ Microprocessor control ▪ Pass system ▪ Cascade tanks ▪ Desiccation ▪ Blow off ▪ Various washes preprogrammed and selectable via display ▪ Drying & blow-off, space saving mounted on system

KLT 800