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Gate-All-Around Si Nanowire Transistors (SNWTs) for Extreme Scaling: Fabrication, Characterization and Analysis
Ru Huang
Peking University (PKU) Beijing 100871, China
Gate-All-Around Si Nanowire Transistors (SNWTs) for Extreme - - PowerPoint PPT Presentation
Gate-All-Around Si Nanowire Transistors (SNWTs) for Extreme Scaling: Fabrication, Characterization and Analysis Ru Huang Peking University (PKU) Beijing 100871, China 1 Outline Introduction Fabrication and integration Recent
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Peking University (PKU) Beijing 100871, China
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– Parasitic effects – Self-heating effects – Variability
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Source: M. Bohr and K. Mistry, http://www.intel.com
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Fin Channels
Extreme Scaling
Nanowire Channels FinFET/Tri-gate Gate-all-around
“the ideal transistor” best gate controllability relax the strict scaling
requirement of tOX and Tsi
Source Ext. Drain Ext. Gate All Around
Number of Gates
2 3 3+ 4+
Upper Limit
Scalability 1/2 2/3 2 1 Double- gate FinFET Tri-gate FinFET -gate -gate cylindrical rectangular Gate-all-around
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Number of Gates
2 3 3+ 4+
Upper Limit
Scalability 1/2 2/3 2 1 Double- gate FinFET Tri-gate FinFET -gate -gate cylindrical rectangular Gate-all-around
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Strongly-confined quasi-1D structure
How to fabricate this device? Did we know all about this kind of device?
correct understanding of Si nanowire transistor
Carrier transport? Carrier transport? Self- heating? Self- heating? Noise? Noise? Reliability? Reliability?
Source D r a i n
3D System 3D System Quasi-1D System
Drain Ext.
Gate
Source Ext.
Source D r a i n
3D System 3D System Quasi-1D System
Drain Ext.
Gate
Source Ext.
Variability? Variability? Parasitics? Parasitics?
fundamentally different !
Fabrication? Fabrication?
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Transport? Transport? Self-heating? Reliability? Reliability? Variability? Variability? Parasitics? Parasitics? Noise? Noise?
GAA SNWTs
Introduction - 5/5
Fabrication? Fabrication?
Fabricate this device from top-down approach Evaluate the key device characteristics for circuit applications with confined quasi-1D structure
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– Intrinsic carrier transport: near-ballistic transport
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– Intrinsic carrier transport: near-ballistic transport
10 100 10 20 30 40 50 60 70 80 90 GAA SNWT (twin NWs) [x] bulk MOSFET [x] SiC S/D FinFET [x] plannar DG MOSFET [x] bulk MOSFET (simulation) [x] Tri-gate SNWT (single NW) [x]
BSAT(%)
LG(nm)
500
NW FETs Double-gate FETs Planar bulk FETs
[this work] [2] [3] [4] [5] [1]
[1] J. Jeon, et al., VLSI 2009, p. 48 [2] T.-Y. Liow et al., IEDM 2006, p. 473 [3] V. Barral et al., Solid-State Electron., 51, p. 537, 2007. [4] Y. Taur et al., IEDM 1998, p. 789 [5] S.D Suk et al., VLSI 2009, p. 142
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– Intrinsic carrier transport: near-ballistic transport – Low-frequency noise: slightly degraded and fluctuated – Parasitic effects (R and C): should be optimized – Self-heating effects: observable when dNW<14nm – Variability: holds the record low (static) variations – Reliability: HCI is OK, but NBTI needs more studies
– SRAM, ring oscillator, current mirror…
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– Intrinsic carrier transport: near-ballistic transport – Low-frequency noise: slightly degraded and fluctuated – Parasitic effects (R and C): should be optimized – Self-heating effects: observable when dNW<14nm – Variability: holds the record low (static) variations – Reliability: HCI is OK, but NBTI needs more studies
– SRAM, ring oscillator, current mirror…
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– based on bulk (our focus)
– based on SOI – with stacked NW channel
– Parasitic effects – Self-heating effects – Variability
13 Purdue
TiN SiO2 Si
Samsung
SNW Gox SNW GoxP
y
a t e BOX
SNW Gox SNW GoxP
y
a t e BOX
NUS
Poly Silicon Oxide 10 nm Silicon Nanowire Poly Silicon Oxide 10 nm Silicon Nanowire Oxide Oxide 10 nm Silicon Nanowire 10 nm Silicon Nanowire Oxide Oxide 10 nm Silicon Nanowire 10 nm Silicon NanowirePKU NUS IBM
LETI
IEDM, 2008 LETI
IEDM, 2006 NUS IEDM, 2005 Samsung IEDM, 2007 PKU
– NW formation – NW releasing or suspending
Sato S, et al., SSE, 2010, TIT
et al., IEDM, 2009 IBM TIT
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S.D.Suk et al., IEDM, 2005
HM Trimming for NW definition SiGe/Si stack epi for releasing
HM trimming
diameter = 10nm tOX=3.5nm TiN metal-gate
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based on bulk substrate NW originally defined by e-beam, thinning and cylinder channel shaping by self-limiting
NW released by isotropic etch with HM
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Nitride fin patterning & S/D implantation
Oxide Si Substrate S
r c e Oxide D r a i n Oxide Si Substrate S
r c e Oxide D r a i n
Silicon fin etching Nitride spacer formation
Gate trench etching after oxide deposition
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Silicon etching surrounding fin channel Si etching under channel BPT(bottom parasitic transistor) Stopper layer Hard mask removal
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Cylindrical shaping Gate oxidation &Poly-Si gate formation
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a a b b c c
Increasing oxidation time: from triangle to circle
SiO2
rr
Si
Oxidation (Temperature & time) NW shaping and diameter controlling Patterning for
Traded with Oxidation retardation effect
NW formation
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Experimental results of NWFETs
Single wire Multiple wire
PKU
Source Source
Drain Drain Damascene Damascene Gate Groove Gate Groove
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Current mirror (CM) based on SNWTs
2T CM cascade CM
Single NW
R.Huang et al.,T-ED,2011,PKU
adjust current ratio with NW number Multi NW
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OVC(%)=100(IOUT/IOUT)/VOUT
2 4 6 8 10 10 20
symbols: results VOUT=0.3~1.2V lines: linear fitting
current ratio (IOUT:IIN) Inversion IOUT (A) IIN(A)
1:2 1:1 4:1
0.0 0.2 0.4 0.6 0.8 1.0 1.2 2 4 6 8
Inversion IIN=8A IIN=6A IIN=4A IIN=2A symbols: 2-T NWCM lines: 2-T PCM
IOUT (A) VOUT (A)
OVC NW CM Planar CM 2T ~0.2% ~5.7% cascade ~0.05% ~1%
Testing results
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– Parasitic effects (Rpar and Cpar)
– Self-heating effects – Variability
10nm 15nm 25nm 32nm 0% 20% 40% 60% 80% 100%
gate length Capacitance percentage
Cparasitic
Cgc
SNWTs
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than planar devices and FinFETs
– larger and dominant SDE series resistances – larger outer fringing capacitances Rsd
Rext
Rsd
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Cparasitic = Cof + Cif + Cov + Cside
Cof = Cof_gsd + Cof_gex
has been developed*
*Jibin Zou et al., T-ED, vol. 58, no. 10, Oct. 2011,PKU
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10nm 15nm 25nm 32nm 0% 5% 10% 15% 20% 25% 30% Parasitic capacitance percentage
gate length Cif Cside Cov Cof
Jibin Zou et al., IEEE T-ED, vol. 58, no. 10, Oct. 2011.PKU
10nm 15nm 25nm 32nm 0% 20% 40% 60% 80% 100%
Outer fringe capacitance gate length
Cof_gsd
Cof_gex
– Cof_gsd is the main contributor
Cof_gsd Cif
Source Extension Gate
Cov Source Cof_gex
Lex Hg dw
Cside
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Key messages for design optimization
– with merged SDE structure
– different from DG FinFETs
better
due to better gate control
capability in SNWTs
can effectively reduce Rext
but with smaller impact on Cparastic
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10
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Optimized Doping Profile (cm-3) Channel Direction (m) L
ex =
5 nm 10 nm 20 nm 30 nm channel doping
Lg
@ Optimized stdDev / Lex = 0.3
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– Parasitic effects (R and C) – Self-heating effects (SHE) – Variability
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IEDM 2001
Rocket Nozzle Hot Plate Nuclear Reactor
Increasing self-heating with size shrinking
Headache for analog circuits
mismatch issue due to
thermal distribution
Reliability: NBTI …
Thermal noise
……
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Worse SHE for scaled technology: Confined geometries (thin Si films in UTB, DG…) and novel materials (SiGe, Ge, silicide…) with poor thermal conductivity
So, how about the self-heating?
IBM
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0.0 0.3 0.6 0.9 1.2 1.5
100 200 300 400 500
Bulk SNWTs LG=130nm
Hollow: w/ SHE (DC) Solid: w/o SHE (AC) VD (V)
ID (A)
VG=1.2V VG=1.5V VG=1.8V
SNWTs on fully bulk substrate (w/o e-SiGe S/D or SOI)
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little bit worse than SOI devices
[12] G. Guegan et al., Mater. Res. Soc. Symp. Proc., 2006; [13] K. Etessam-Yazdani et al., ITHERM, 2006; [14] B.
100 1000 10 100 SOI [13]
Rth (mK/mW) LG (nm)
Bulk SNWTs (this work) Bulk [13] SOI [12] SOI[14] SOI [15] 0.01 0.1 1 10 0.1 1 10 100 Planar SOI [14]
T (K)
Power (mW)
Bulk SNWTs (this work) Planar SOI [12]
FinFET [x] (on SOI)
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conductivity than SiO2 or SiON gate material
HfOx / TaN gate, LG=21nm
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– limited modes for heat dissipation
Source D r a i n
3D System System
Source Drain
T S T D
1-D heat transport contact thermal resistance
q
BOX
T S T D
2-D heat transport
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– limited modes for heat dissipation
– abrupt interface between 1D-NW and 3D-S/D region – does not exist in planar devices
boundary scattering and thus increased boundary Rth – worse than UTB SOI, DG/TG structures
Source D r a i n
3D System System
Source Drain
T S T D
1-D heat transport contact thermal resistance
q
BOX
T S T D
2-D heat transport
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2 2 2 2
1 4
b eff b b b
k k C A B d d d L
[a] A. I. Hochbaum et al., Nature, vol. 451, p.163, 2008. [b] D. Li et al., APL, vol. 83, p. 2934, 2003. [c] P. Martin et al., PRL, vol. 102, p. 125503, 2009.
The model includes diameter dependence, surface roughness and gate length dependence.
40 80 120 10 20 30 40 1 2 3 4 5 Roughness
=1nm
keff (W/mK)
Diameter(nm)
Roughness
=0.3nm
stars:
circles: simulation [c] lines: this work (model)
d= 56nm
Roughness(nm)
d=115nm
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Multi‐wires in parallel T=300K T=300K Rch2 Rch3 Rext1 Rext2 Rs Rd Rox Rox Rg‐pad Rg‐sub Rsub Rcouple1 Rcouple2 Rch4 Rch1 Rox Rox Rox Rox Rcontact Rd‐g
Rcontact
0.0 0.3 0.6 0.9 1.2 1.5
100 200 300 400 500 Line: model
Ids (uA) Red: wo/SHE Black: w/SHE
Vds (V)
Bulk SNWTs LG=130nm
VG=1.8V VG=1.5V VG=1.2V
Symbol: Exp.
White
Symbol: Experiment Line: model
Heat dissipation: to big S/D to gate
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– Intrinsic carrier transport – Parasitic effects (R and C) – Low-frequency noise – Self-heating effects – Variability
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– new process technologies – new materials – much smaller devices
die-to-die wafer-to-wafer within-die die-to-die wafer-to-wafer within-die
“There’s plenty of room at the bottom” -- Richard P. Feynman
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– impacts circuit functionality and stability
dimension and surrounding gate structure
–What about its variability?
Random Dopants, Line Edge Roughness, High-k Morphology, Metal Gate Granularity… OPC, Layout Dependent Strain… Random Systematic
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the channel, what about other sources?
Drain G a t e
E x t e n s i
Metal-gate WF Variation (WFV) N W c r
s
e c t i
a l s h a p e v a r i a t i
( r a d i u s ∆ R , e t c . ) G a t e l e n g t h ∆ L
g
NW LER/LWR
Extension region RDF (Rext or Lext variation) Transport (ballistic effects, mobility) variation due to strain variation, surface roughness, etc.
Source
NW Channel
Effective channel length ∆L:
L
2 = Lext 2 + Lg 2
Drain G a t e
E x t e n s i
Metal-gate WF Variation (WFV) N W c r
s
e c t i
a l s h a p e v a r i a t i
( r a d i u s ∆ R , e t c . ) G a t e l e n g t h ∆ L
g
NW LER/LWR
Extension region RDF (Rext or Lext variation) Transport (ballistic effects, mobility) variation due to strain variation, surface roughness, etc.
Source
NW Channel
Effective channel length ∆L:
L
2 = Lext 2 + Lg 2
New sources: diameter variation, NW LER/LWR, NW SDE RDF
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Impacts of Variation Sources in SNWTs
(Experimental Extraction Results)
100 200 300 400 Vgs=1.2V Vds=1.2V
Lg (nm)
Ion (a.u.)
L
R long 1,2 LER WF
Variation Sources
100 200 300 400
Vth (a.u.)
Lg (nm)
Vds=1.2V
L
R long 1,2 LER WF
Variation Sources
IEDM 2009,PKU
R WF LER, L R
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implant variation near the interface RTA variation
5 10 15 20 25
Rtotal(dNW/2)
2 (m 2)
4 12 20 28 36 44
Nanowire Diameter dNW (nm)
thinner NW results in faster diffusion
– Rext reduction and variation – Leff reduction and variation
3-D KMC simulations
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0.0 0.3 0.6 0.9
10
10
10
dNW=45nm Vdd = 1V dNW=10nm Vdd = 1V
Id (A) Vg (V)
0.0 2.0x10
4.0x10
6.0x10
8.0x10
1.0x10
0.0 0.3 0.6 0.9
10
10
10
10
0.0 1.5x10
3.0x10
4.5x10
6.0x10
5 10 15 20 25 0.00 0.05 0.10 0.15 0.20 0.25 0.30
SNWTs Lg=40nm Lspacer=20nm
R (nm)
(RextR
2) (m2)
dNW=10nm dNW=45nm
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SNWT vs. planar MOSFET – Simulations -1/2
Planar Lg=32nm SNWTs Lg=32nm Planar Lg=32nm SNWTs Lg=32nm
– Larger NM and less variation of noise margin
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SNWT vs. planar MOSFET – Simulations -2/2
10 20 30 40 50 10 20 30 40 10 20 30 40 50
0.0 0.5 1.0
Optimized SNWTs SNM Optimized SNWTs WNM
SNWTs, SNM
SNWTs, WNM Planar, SNM Planar, WNM
Lg (nm)
NM / NM (%)
Planar SNWTs Normalized Static Power
Lg (nm)
– Less NM variation and much less static power consumption
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1 2 3 4 5
SNWT UTB SOI FinFET
AVT (mV-m)
Planar bulk
Experimental data from 2007-2010 IEDM, VLSI papers
Samsung, VLSI 2008 With careful process control
eff eff VT T
W L A V
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with FinFETs
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SNWTs
– Parasitic effects – Self-heating effects – Variability
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– Larger SNM than planar and FinFET devices – Smallest variation demo
– Good performance in both inversion and subthreshold regions
– dNW= 3~14 nm, LG= 25~55 nm – Limited by the SDE series resistance, need further improvement
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– Parasitic effects – Self-heating effects – Variability
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Key Messages for GAA SNWTs: Summary
Almost manufacturable: but still needs better process controllability Variability: lowest (static) variations
– key variation sources for further optimization: diameter variation, WFV, NW LER, SDE RDF
? Relatively severe parasitic effects ? Non-negligible SHE even on bulk: thermal balanced design needed ? Circuit demonstration: still on the way
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Source Drain
Drain Ext.
Gate
Source Ext.
Source Drain
Drain Ext.
Gate
Source Ext.
Quasi-1D cylindrical channel
Multiple surface orientations
Strong confinement with GAA
3D S/D interfaced with 1D NW
Shallow SDE region
Further in-depth understanding and special device-circuit co-design expected
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