Gate-All-Around Si Nanowire Transistors (SNWTs) for Extreme - - PowerPoint PPT Presentation

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Gate-All-Around Si Nanowire Transistors (SNWTs) for Extreme - - PowerPoint PPT Presentation

Gate-All-Around Si Nanowire Transistors (SNWTs) for Extreme Scaling: Fabrication, Characterization and Analysis Ru Huang Peking University (PKU) Beijing 100871, China 1 Outline Introduction Fabrication and integration Recent


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Gate-All-Around Si Nanowire Transistors (SNWTs) for Extreme Scaling: Fabrication, Characterization and Analysis

Ru Huang

Peking University (PKU) Beijing 100871, China

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Outline

  • Introduction
  • Fabrication and integration
  • Recent advances in understanding SNWTs

– Parasitic effects – Self-heating effects – Variability

  • Recent nanowire circuit demonstrations
  • Summary
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Introduction - 1/5

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Introduction - 2/5 We are entering the multi-gate era!

  • Intel’s 22nm is Tri-gate transistor
  • What’s next?

Source: M. Bohr and K. Mistry, http://www.intel.com

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5

Introduction - 3/5 Next: Gate-all-around Nanowire Transistor

Fin Channels

Extreme Scaling

Nanowire Channels FinFET/Tri-gate Gate-all-around

 “the ideal transistor”  best gate controllability  relax the strict scaling

requirement of tOX and Tsi

Source Ext. Drain Ext. Gate All Around

Number of Gates

2 3 3+ 4+

Upper Limit

  • f TSi / LG

Scalability 1/2 2/3 2 1 Double- gate FinFET Tri-gate FinFET -gate -gate cylindrical rectangular Gate-all-around

4

Number of Gates

2 3 3+ 4+

Upper Limit

  • f TSi / LG

Scalability 1/2 2/3 2 1 Double- gate FinFET Tri-gate FinFET -gate -gate cylindrical rectangular Gate-all-around

4

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6

Strongly-confined quasi-1D structure

Introduction - 4/5

How to fabricate this device? Did we know all about this kind of device?

  • We already have the scaling theory for Tri-gate and GAA
  • But, one cannot simply scale GAA properties to get

correct understanding of Si nanowire transistor

Carrier transport? Carrier transport? Self- heating? Self- heating? Noise? Noise? Reliability? Reliability?

Source D r a i n

3D System 3D System Quasi-1D System

Drain Ext.

Gate

Source Ext.

Source D r a i n

3D System 3D System Quasi-1D System

Drain Ext.

Gate

Source Ext.

Variability? Variability? Parasitics? Parasitics?

fundamentally different !

Fabrication? Fabrication?

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7

Transport? Transport? Self-heating? Reliability? Reliability? Variability? Variability? Parasitics? Parasitics? Noise? Noise?

GAA SNWTs

  • R. Wang, et al., IEDM 2008
  • R. Wang, et al, T-ED 2008
  • J. Zhuge, et al., T-ED 2008
  • J. Zou, et al, T-ED 2011
  • J. Zhuge, et al., EDL 2008
  • J. Zhuge, et al., APL 2009
  • C. Liu, et al, IEDM 2011
  • J. Zhuge,et al., IEDM 2009
  • R. Wang, et al, IEDM 2010
  • C. Liu et al, IEDM 2011
  • T. Yu, et al., T-ED 2010
  • R. Wang, et al, T-ED 2011.
  • R. Wang, et al., IEDM 2008
  • J. Zhuge, et al., T-Nano 2008
  • X. Huang, et al., ISQED 2012
  • R. Wang, et al., IEDM 2007
  • L. Zhang, et al., IEDM 2008
  • L. Zhang, et al., VLSI 2009
  • C. Liu, et al., T-ED 2010
  • C. Liu, et al., IEDM 2011
  • clarify the related physics
  • find the challenges for optimization
  • new characterizing techniques
  • ……

Introduction - 5/5

Fabrication? Fabrication?

  • Y. Tian, et al., IEDM 2007

 Fabricate this device from top-down approach  Evaluate the key device characteristics for circuit applications with confined quasi-1D structure

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Key Messages: Preview

  • Fabrication and integration: almost Manufacturable
  • Recent advances in understanding SNWTs

– Intrinsic carrier transport: near-ballistic transport

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Key Messages: Preview

  • Fabrication and integration: almost Manufacturable
  • Recent advances in understanding SNWTs

– Intrinsic carrier transport: near-ballistic transport

10 100 10 20 30 40 50 60 70 80 90 GAA SNWT (twin NWs) [x] bulk MOSFET [x] SiC S/D FinFET [x] plannar DG MOSFET [x] bulk MOSFET (simulation) [x] Tri-gate SNWT (single NW) [x]

BSAT(%)

LG(nm)

500

NW FETs Double-gate FETs Planar bulk FETs

[this work] [2] [3] [4] [5] [1]

[1] J. Jeon, et al., VLSI 2009, p. 48 [2] T.-Y. Liow et al., IEDM 2006, p. 473 [3] V. Barral et al., Solid-State Electron., 51, p. 537, 2007. [4] Y. Taur et al., IEDM 1998, p. 789 [5] S.D Suk et al., VLSI 2009, p. 142

  • Better BSAT than planar and double-gate devices
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Key Messages: Preview

  • Fabrication and integration: almost Manufacturable
  • Recent advances in understanding SNWTs

– Intrinsic carrier transport: near-ballistic transport – Low-frequency noise: slightly degraded and fluctuated – Parasitic effects (R and C): should be optimized – Self-heating effects: observable when dNW<14nm – Variability: holds the record low (static) variations – Reliability: HCI is OK, but NBTI needs more studies

  • Recent nanowire circuit demonstrations: On the way

– SRAM, ring oscillator, current mirror…

  • Other benefits for 3D integration, MtM applications…
  • Summary: We are facing a great opportunity!
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Key Messages: Preview

  • Fabrication and integration: almost Manufacturable
  • Recent advances in understanding SNWTs

– Intrinsic carrier transport: near-ballistic transport – Low-frequency noise: slightly degraded and fluctuated – Parasitic effects (R and C): should be optimized – Self-heating effects: observable when dNW<14nm – Variability: holds the record low (static) variations – Reliability: HCI is OK, but NBTI needs more studies

  • Recent nanowire circuit demonstrations: On the way

– SRAM, ring oscillator, current mirror…

  • Other benefits for 3D integration, MtM applications…
  • Summary: We are facing a great opportunity!
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12

Outline

  • Introduction
  • Fabrication and integration

– based on bulk (our focus)

– based on SOI – with stacked NW channel

  • Recent advances in understanding SNWTs

– Parasitic effects – Self-heating effects – Variability

  • Recent nanowire circuit demonstrations
  • Summary
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SLIDE 13

13 Purdue

TiN SiO2 Si

Samsung

SNW Gox SNW Gox

P

  • l

y

  • G

a t e BOX

SNW Gox SNW Gox

P

  • l

y

  • G

a t e BOX

NUS

Poly Silicon Oxide 10 nm Silicon Nanowire Poly Silicon Oxide 10 nm Silicon Nanowire Oxide Oxide 10 nm Silicon Nanowire 10 nm Silicon Nanowire Oxide Oxide 10 nm Silicon Nanowire 10 nm Silicon Nanowire

PKU NUS IBM

LETI

  • C. Dupré et al.,

IEDM, 2008 LETI

Top-down process for SNWTs

IEDM, 2006 NUS IEDM, 2005 Samsung IEDM, 2007 PKU

  • Key points

– NW formation – NW releasing or suspending

Sato S, et al., SSE, 2010, TIT

  • S. Bangsaruntip

et al., IEDM, 2009 IBM TIT

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14

Bulk SNWTs - Samsung method

S.D.Suk et al., IEDM, 2005

HM Trimming for NW definition SiGe/Si stack epi for releasing

HM trimming

diameter = 10nm tOX=3.5nm TiN metal-gate

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15

Self-aligned bulk SNWTs by epi- free compatible process

 based on bulk substrate  NW originally defined by e-beam, thinning and cylinder channel shaping by self-limiting

  • xidation and annealing

 NW released by isotropic etch with HM

  • Y. Tian et al., IEDM, 2007, PKU
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16

Nitride fin patterning & S/D implantation

Oxide Si Substrate S

  • u

r c e Oxide D r a i n Oxide Si Substrate S

  • u

r c e Oxide D r a i n

Silicon fin etching Nitride spacer formation

Gate trench etching after oxide deposition

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Silicon etching surrounding fin channel Si etching under channel BPT(bottom parasitic transistor) Stopper layer Hard mask removal

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18

Cylindrical shaping Gate oxidation &Poly-Si gate formation

  • diameter = 10nm
  • tOX=5nm
  • Poly gate
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19

a a b b c c

Increasing oxidation time: from triangle to circle

SiO2

   

rr

Si

Oxidation (Temperature & time) NW shaping and diameter controlling Patterning for

  • riginal channel

Traded with Oxidation retardation effect

NW formation

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20

Experimental results of NWFETs

Single wire Multiple wire

  • Y. Tian et al., IEDM, 2007,

PKU

Source Source

Drain Drain Damascene Damascene Gate Groove Gate Groove

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21

Current mirror (CM) based on SNWTs

2T CM cascade CM

Single NW

R.Huang et al.,T-ED,2011,PKU

adjust current ratio with NW number Multi NW

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22

OVC(%)=100(IOUT/IOUT)/VOUT

2 4 6 8 10 10 20

symbols: results VOUT=0.3~1.2V lines: linear fitting

current ratio (IOUT:IIN) Inversion IOUT (A) IIN(A)

1:2 1:1 4:1

0.0 0.2 0.4 0.6 0.8 1.0 1.2 2 4 6 8

  • utput voltage swing

Inversion IIN=8A IIN=6A IIN=4A IIN=2A symbols: 2-T NWCM lines: 2-T PCM

IOUT (A) VOUT (A)

OVC NW CM Planar CM 2T ~0.2% ~5.7% cascade ~0.05% ~1%

Testing results

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23

Outline

  • Introduction
  • Fabrication and integration
  • Recent advances in understanding SNWTs

– Parasitic effects (Rpar and Cpar)

  • dominant factors in Rpar and Cpar

– Self-heating effects – Variability

  • Recent nanowire circuit demonstrations
  • Summary

10nm 15nm 25nm 32nm 0% 20% 40% 60% 80% 100%

gate length Capacitance percentage

Cparasitic

Cgc

SNWTs

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24

Parasitic R and C in GAA SNWTs

  • SNWT is worse

than planar devices and FinFETs

– larger and dominant SDE series resistances – larger outer fringing capacitances Rsd

Rext

Rsd

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25

Cparasitic = Cof + Cif + Cov + Cside

Parasitic capacitances in SNWTs

Cof = Cof_gsd + Cof_gex

  • A predictive model for parasitic C in SNWTs

has been developed*

*Jibin Zou et al., T-ED, vol. 58, no. 10, Oct. 2011,PKU

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26

Impacts of parasitic C -1/2

10nm 15nm 25nm 32nm 0% 5% 10% 15% 20% 25% 30% Parasitic capacitance percentage

gate length Cif Cside Cov Cof

  • J. Zhuge et al., T-ED 2008, p. 2142; PKU

Jibin Zou et al., IEEE T-ED, vol. 58, no. 10, Oct. 2011.PKU

10nm 15nm 25nm 32nm 0% 20% 40% 60% 80% 100%

Outer fringe capacitance gate length

Cof_gsd

Cof_gex

  • Outer fringe capacitance Cof is dominant

– Cof_gsd is the main contributor

Cof_gsd Cif

Source Extension Gate

Cov Source Cof_gex

Lex Hg dw

Cside

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27

Key messages for design optimization

  • f parasitics in SNWTs
  • multi-wire structure is needed

– with merged SDE structure

  • gate height need to be reduced
  • Optimizations in SDE regions

– different from DG FinFETs

  • FinFETs: underlap is

better

  • SNWTs: overlap is better

 due to better gate control

capability in SNWTs

 can effectively reduce Rext

but with smaller impact on Cparastic

  • J. Zhuge et al., T-ED 2008, p. 2142;
  • 0.03 -0.02 -0.01 0.00 0.01 0.02 0.03

10

14

10

15

10

16

10

17

10

18

10

19

10

20

10

21

Optimized Doping Profile (cm-3) Channel Direction (m) L

ex =

5 nm 10 nm 20 nm 30 nm channel doping

Lg

@ Optimized stdDev / Lex = 0.3

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28

Outline

  • Introduction
  • Fabrication and integration
  • Recent advances in understanding SNWTs

– Parasitic effects (R and C) – Self-heating effects (SHE) – Variability

  • Recent nanowire circuit demonstrations
  • Summary
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Transistor thermal challenges at nanoscale -1/2

  • E. Pop et al.

IEDM 2001

Rocket Nozzle Hot Plate Nuclear Reactor

Increasing self-heating with size shrinking

 Headache for analog circuits

 mismatch issue due to

thermal distribution

 Reliability: NBTI …

 Thermal noise

 ……

  • E. Pop, Proc IEEE 2006
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Transistor thermal challenges at nanoscale -2/2

Worse SHE for scaled technology: Confined geometries (thin Si films in UTB, DG…) and novel materials (SiGe, Ge, silicide…) with poor thermal conductivity

  • E. Pop, Proc. IEEE 2006
  • SNWTs: more confined structure

So, how about the self-heating?

IBM

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31

SHE Characterization of SNWTs

  • AC conductance method

0.0 0.3 0.6 0.9 1.2 1.5

100 200 300 400 500

Bulk SNWTs LG=130nm

Hollow: w/ SHE (DC) Solid: w/o SHE (AC) VD (V)

ID (A)

VG=1.2V VG=1.5V VG=1.8V

  • R. Wang, et al., IEDM 2008,PKU

SNWTs on fully bulk substrate (w/o e-SiGe S/D or SOI)

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32

  • SHE in SNWTs even on bulk-Si substrate is a

little bit worse than SOI devices

Comparisons

[12] G. Guegan et al., Mater. Res. Soc. Symp. Proc., 2006; [13] K. Etessam-Yazdani et al., ITHERM, 2006; [14] B.

  • M. Tenbroek et al., IEEE TED, 1996; [15] W. Jin et al., IEDM, 1999; [x] A.J. Scholten et al., IEDM 2009.

100 1000 10 100 SOI [13]

Rth (mK/mW) LG (nm)

Bulk SNWTs (this work) Bulk [13] SOI [12] SOI[14] SOI [15] 0.01 0.1 1 10 0.1 1 10 100 Planar SOI [14]

T (K)

Power (mW)

Bulk SNWTs (this work) Planar SOI [12]

FinFET [x] (on SOI)

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33

Improvement by increasing heat dissipation through the gate stack?

  • High-k gate dielectric has better thermal

conductivity than SiO2 or SiON gate material

  • but still have non-negligible SHE when dNW < 14nm
  • S. Bangsaruntip, et al., VLSI 2010

HfOx / TaN gate, LG=21nm

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34

  • 1D heat transport for strongly-confined NW structure

– limited modes for heat dissipation

Why degraded SHE in SNWTs?

Source D r a i n

3D System System

Source Drain

T S T D

1-D heat transport contact thermal resistance

q

BOX

T S T D

2-D heat transport

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35

  • 1D heat transport for strongly-confined NW structure

– limited modes for heat dissipation

Why degraded SHE in SNWTs?

  • Additional contact thermal resistance

– abrupt interface between 1D-NW and 3D-S/D region – does not exist in planar devices

  • GAA: increased surface/volume ratio, strong phonon-

boundary scattering and thus increased boundary Rth – worse than UTB SOI, DG/TG structures

Source D r a i n

3D System System

Source Drain

T S T D

1-D heat transport contact thermal resistance

q

BOX

T S T D

2-D heat transport

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SLIDE 36

36

Thermal conductivity model for Si NWs

2 2 2 2

1 4

b eff b b b

k k C A B d d d L          

[a] A. I. Hochbaum et al., Nature, vol. 451, p.163, 2008. [b] D. Li et al., APL, vol. 83, p. 2934, 2003. [c] P. Martin et al., PRL, vol. 102, p. 125503, 2009.

The model includes diameter dependence, surface roughness and gate length dependence.

  • X. Huang, et al., to be published.

40 80 120 10 20 30 40 1 2 3 4 5 Roughness

=1nm

keff (W/mK)

Diameter(nm)

Roughness

=0.3nm

stars:

  • exp. [a,b]

circles: simulation [c] lines: this work (model)

d= 56nm

Roughness(nm)

d=115nm

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37

Equivalent Thermal Network for SNWTs

Multi‐wires in parallel T=300K T=300K Rch2 Rch3 Rext1 Rext2 Rs Rd Rox Rox Rg‐pad Rg‐sub Rsub Rcouple1 Rcouple2 Rch4 Rch1 Rox Rox Rox Rox Rcontact Rd‐g

  • x
  • x

Rcontact

  • X. Huang, et al., to be published.

0.0 0.3 0.6 0.9 1.2 1.5

100 200 300 400 500 Line: model

Ids (uA) Red: wo/SHE Black: w/SHE

Vds (V)

Bulk SNWTs LG=130nm

VG=1.8V VG=1.5V VG=1.2V

Symbol: Exp.

White

Symbol: Experiment Line: model

Heat dissipation: to big S/D to gate

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38

Outline

  • Fabrication and integration (a quick review)
  • Recent advances in understanding SNWTs

– Intrinsic carrier transport – Parasitic effects (R and C) – Low-frequency noise – Self-heating effects – Variability

  • Recent nanowire circuit demonstrations
  • Summary
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39

  • Variability challenges in nano-CMOS

– new process technologies – new materials – much smaller devices

die-to-die wafer-to-wafer within-die die-to-die wafer-to-wafer within-die

“There’s also plenty of noise and variation at the bottom…”

“There’s plenty of room at the bottom” -- Richard P. Feynman

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40

Variation in nano-scale devices

  • Random variations near atomic dimensions

– impacts circuit functionality and stability

  • New architecture NWFET with ultra-scaled

dimension and surrounding gate structure

–What about its variability?

Random Dopants, Line Edge Roughness, High-k Morphology, Metal Gate Granularity… OPC, Layout Dependent Strain… Random Systematic

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41

  • Elimination of random dopant fluctuation (RDF) in

the channel, what about other sources?

What about GAA nanowire MOSFETs?

Drain G a t e

E x t e n s i

  • n

Metal-gate WF Variation (WFV) N W c r

  • s

s

  • s

e c t i

  • n

a l s h a p e v a r i a t i

  • n

( r a d i u s ∆ R , e t c . ) G a t e l e n g t h ∆ L

g

NW LER/LWR

  • Ext. length ∆Lext

Extension region RDF (Rext or Lext variation) Transport (ballistic effects, mobility) variation due to strain variation, surface roughness, etc.

Source

NW Channel

Effective channel length ∆L:

L

2 = Lext 2 + Lg 2

Drain G a t e

E x t e n s i

  • n

Metal-gate WF Variation (WFV) N W c r

  • s

s

  • s

e c t i

  • n

a l s h a p e v a r i a t i

  • n

( r a d i u s ∆ R , e t c . ) G a t e l e n g t h ∆ L

g

NW LER/LWR

  • Ext. length ∆Lext

Extension region RDF (Rext or Lext variation) Transport (ballistic effects, mobility) variation due to strain variation, surface roughness, etc.

Source

NW Channel

Effective channel length ∆L:

L

2 = Lext 2 + Lg 2

New sources: diameter variation, NW LER/LWR, NW SDE RDF

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42

Impacts of Variation Sources in SNWTs

(Experimental Extraction Results)

100 200 300 400 Vgs=1.2V Vds=1.2V

Lg (nm)

Ion (a.u.)

L

R long 1,2 LER WF

Variation Sources

100 200 300 400

Vth (a.u.)

Lg (nm)

Vds=1.2V

L

R long 1,2 LER WF

Variation Sources

  • J. Zhuge, et al.,

IEDM 2009,PKU

 R  WF  LER, L  R

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43

Discussion - 1/2: SDE RDF (1)

implant variation near the interface RTA variation

  • R. Wang et al., T-ED 2011, p. 2864.PKU

5 10 15 20 25

Rtotal(dNW/2)

2 (m 2)

4 12 20 28 36 44

Nanowire Diameter dNW (nm)

  • Diameter-Dependent Annealing (DDA):

thinner NW results in faster diffusion

– Rext reduction and variation – Leff reduction and variation

3-D KMC simulations

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44

Discussion - 2/2: SDE RDF (2)

0.0 0.3 0.6 0.9

10

  • 12

10

  • 9

10

  • 6

dNW=45nm Vdd = 1V dNW=10nm Vdd = 1V

Id (A) Vg (V)

0.0 2.0x10

  • 6

4.0x10

  • 6

6.0x10

  • 6

8.0x10

  • 6

1.0x10

  • 5

0.0 0.3 0.6 0.9

10

  • 11

10

  • 9

10

  • 7

10

  • 5

0.0 1.5x10

  • 5

3.0x10

  • 5

4.5x10

  • 5

6.0x10

  • 5

5 10 15 20 25 0.00 0.05 0.10 0.15 0.20 0.25 0.30

SNWTs Lg=40nm Lspacer=20nm

R (nm)

(RextR

2) (m2)

dNW=10nm dNW=45nm

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SLIDE 45

45

SNWT vs. planar MOSFET – Simulations -1/2

Planar Lg=32nm SNWTs Lg=32nm Planar Lg=32nm SNWTs Lg=32nm

  • SNWT-based SRAM cells

– Larger NM and less variation of noise margin

  • intrinsic channel and excellent SCE-suppression
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46

SNWT vs. planar MOSFET – Simulations -2/2

10 20 30 40 50 10 20 30 40 10 20 30 40 50

0.0 0.5 1.0

Optimized SNWTs SNM Optimized SNWTs WNM

SNWTs, SNM

SNWTs, WNM Planar, SNM Planar, WNM

Lg (nm)

NM / NM (%)

Planar SNWTs Normalized Static Power

Lg (nm)

  • Scaled SNWT-based SRAM cells

– Less NM variation and much less static power consumption

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47

Comparisons with FinFET and UTB SOI Devices

  • Experimental demonstrations so far

1 2 3 4 5

SNWT UTB SOI FinFET

AVT (mV-m)

Planar bulk

Experimental data from 2007-2010 IEDM, VLSI papers

Samsung, VLSI 2008 With careful process control

eff eff VT T

W L A V   

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SLIDE 48

48

  • First-order device-level comparisons

with FinFETs

Main device characteristics Comparison with FinFETs

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49

Outline

  • Introduction
  • Fabrication and integration
  • Recent advances in understanding

SNWTs

– Parasitic effects – Self-heating effects – Variability

  • Recent nanowire circuit demonstrations
  • Summary
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50

  • SRAM (Samsung, VLSI 08)

– Larger SNM than planar and FinFET devices – Smallest variation demo

  • Current Mirror (Peking Univ., T-ED 11)

– Good performance in both inversion and subthreshold regions

  • 25-Stage Ring Oscillators (IBM, VLSI 10)

– dNW= 3~14 nm, LG= 25~55 nm – Limited by the SDE series resistance, need further improvement

Circuit demonstration is at early stage

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51

Outline

  • Introduction
  • Fabrication and integration
  • Recent advances in understanding SNWTs

– Parasitic effects – Self-heating effects – Variability

  • Recent nanowire circuit demonstrations
  • Summary
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52

Key Messages for GAA SNWTs: Summary

Almost manufacturable: but still needs better process controllability Variability: lowest (static) variations

– key variation sources for further optimization: diameter variation, WFV, NW LER, SDE RDF

? Relatively severe parasitic effects ? Non-negligible SHE even on bulk: thermal balanced design needed ? Circuit demonstration: still on the way

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53

Source Drain

Drain Ext.

Gate

Source Ext.

Source Drain

Drain Ext.

Gate

Source Ext.

Quasi-1D cylindrical channel

  • transport
  • self-heating
  • reliability

Multiple surface orientations

  • reliability
  • noise

Strong confinement with GAA

  • transport
  • reliability
  • noise (RTN)

3D S/D interfaced with 1D NW

  • transport
  • self-heating
  • parasitics

Shallow SDE region

  • variability
  • parasitics
  • noise

Structure features should be included

Further in-depth understanding and special device-circuit co-design expected

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Thank You Very Much ! Thank You Very Much !