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GANTRY CAR WASH MACHINE NET and FLY Gantry car wash machine - PowerPoint PPT Presentation

GANTRY CAR WASH MACHINE NET and FLY Gantry car wash machine Technical configuration Configuration Renewed electrical board Water and pneumatic solenoid (cable entry from above, new position, easy access for rodents eliminated) valves


  1. GANTRY CAR WASH MACHINE NET and FLY

  2. Gantry car wash machine Technical configuration

  3. Configuration Renewed electrical board Water and pneumatic solenoid (cable entry from above, new position, easy access for rodents eliminated) valves positioned all in the gantry maintenance with PLC M340. right side (upper part) Inverter with ethernet connection Waste/discharge costs reduced Brushes control card Better efficacy (stagnations of water) Renewed SW for gantry control and Better heating efficacy maintenance . Connection with electrical board Connection simplified during the installation . using cables with connectors. PLC (Expansion ) in external board with molded connectors ethernet connection Water infiltration eliminated Introduction of options in blocks Efficiency Package S b t o a a i r n d l e s s s t e e l

  4. Configuration Brushes control card • Ethernet (ETH) or analog (DAC) connection • Card diagnostics on the operator panel (ethernet) • Setting and reading of the card parameters through the operator panel (exemple. Tension value, maximum motor stress motor mismatch) • Brushes threshold parameters set up through the operator panel (RENEWED maintenance) • Time reduction of the calibration executed by the data storage at the beginning of the cycle • Temperature sensor for the maintenance of the winter discharge (values setting through the operator panel)

  5. Configuration • Equipment components in stainless steel for the maximum duration along the time Vertical brushes Movement beam Trolley plates and components Top dryer Top blower Supporting plates Internal parts of the construction Equipment basis

  6. Configuration inverters interchangeable Stainless steel AISI 304 outfitting Treated and painted for the version: Sheet metal outfitting “ Silver led ” replaced with “ Standard ” “ NET ” outfitting

  7. Configuration Outfitting NEW front doors for the height 25 Traffic light with indication about on going freezing discharge Controlled doors opening

  8. Configuration • Easy access for the inspection ❖ Construction easy inspection ▪ Easy access for the maintenance System of reduction of the pressure sound from Maximum protection of the motoventilators . the electrical board. ( OPTION) The double door allowed a total protection of the electrical board. INTERNAL HEATER Heating system of the right side part, EXTREME ACCESSIBILITY in which the chemical components, Thanks to the double doors, front and side, the water system and, if present, the interventions of inspection and high pressure pump in the upper part are positioned maintenance are extremly simplified .

  9. Configuration ❖ VERTICAL BRUSHES • New motors for brushes rotation and movement Resinate Rolling up Protective • Optimization of the components treatment • Less maintenenance • Accessibility at 360 ° • Better moving of the vertical brushes • System update and selection of the type of vehicle front/back brushing

  10. ❖ VERTICAL BRUSHES ❖ Update on trolley Towing wheel WITH FLANGES Stainless steel spindle Towing wheel without flanges Stainless steel plate Stainless steel plate Modified fixing bracket

  11. ❖ TILTING VERTICAL BRUSHES It controls the working tilting maximum point of the vertical brushes beam The PX intervention reset the brushing cycle of the beam of the tilted vertical brush . The washing cycle proceed in the standard way The cyclinder with control at 0 keeps rigid the beam in VERTICAL brushes position Control at 1, the beam is free and allows the inclination on the back of the vehicle

  12. TILTING TOP DRYER WITH ELECTRICAL MOVEMENT SPRINGS ON RINGS OLD SUPPLIES CURRENT SUPPLIES Slick engine Finned engine Schielded feeder cable PX 18

  13. New features introduced ADDITIONAL SIDE DRYER FOR THE LOWER PARTS Specific action to increase the drying effect of the vehicle lower parts and rims.

  14. New features introduced Operator panel Touch screen To interact with the gantry in a DYNAMIC and INTUITIVE way • Programs setting update • Washing cycle management Brushing personalization ( type and number ) Products speed / dryer personalization. Updated personalization of the different functional setting Updated winter discharge management and set-up • Manual controls to simplify the operations of regulation/calibration and maintenance. • Password personalized by the user. • Storage of the alarms. • Diagnostics of sensors intervention for a better regulation

  15. New features introduced Touch screen operator panel Introduced • Diagnostics control and brushes card reading. • Charging of the brushes single thresholds. • Charging “FAST” ( 10 prog.) or “FULL” ( 10 prog.) programs. • Setting of the tilting point of the top dryer blower • Water pipes drainage, temperature setting / reading • Water pipes drainage in areas or traditional ( drainage of all the pipes at the same time ) Updates • Manual controls • Scan value regulation for the «tow hitch» system • Start up and/or switching off gantry /self system. • Gantry communication during discharge to the self.

  16. Ethernet connection Remote connection by secomea modem The data modem sends the following information: • Equipment during discharge • Equipment in block • Equipment restarted MODEM • Temperature Operator panel Possibility to configure up to 5 email addresses through the XBT). It is possible to visualize, with the proper license, the equipment operator panel on smartphone or tablet with operating system (android/ios2). It is NOT possible to make from remotely the following controls: • Restart • Reset • Start of washing cycle When this connection is active those controls are disabled both on the operator panel and on the connected device. Tablet

  17. Wi-Fi connection Connection, on the car wash machine site, by the use of a Wi-Fi router It is possible to visualize with proper license, on smartphone or tablet with operating system (android/ios2), the operator panel of the machine .All the controls and functions on the XBT operator panel are active on smartphone and tablets.

  18. Work cycles functions ❖ Functional groups movement ❖ Horizontal brush • Ethernet or Analogic management with vector system for fluid movement and constant pressure of the brush on the vehicle • Digital management with fluid movement and constant pressure of the brush on the vehicle. Movement, tranlations – lifting systems control, in the washing and drying phases separately, according to the wash phases of the work cycle through an INVERTER using the Ethernet connection

  19. DISCOVER High Pressure Technical features • No mechanical contacts with the rims • Rims chemical product and high pressure supply with separated channels • Low rotating side high pressure • Less product supply • Best result • Freezing protection Rims product circuit protected by freezing with heating cable and proper sheath

  20. DISCOVER High pressure DISCOVER executes the vehicle wheel washing with high pressure without the help of the brushes . DISCOVER functions. • Rims product supply with two-ways rotation • Rims washing with high pressure with two-ways rotation • Wheel housing washing with high pressure with two-ways rotation • Rotating low side high pressure

  21. DISCOVER High pressure ❖ Test of supply distance DISCOVER/wheel Some tests have been executed for people asking if the car is not centered. The images show the results AUTOEQUIP Result WORLD LICENSE

  22. SIDE High Pressure OSCILLATING SIDE HIGH FIXED SIDE HIGH PRESSURE PRESSURE WITH ELECTRICAL MOVEMENT Fluidity of oscillating movement High pressure increased Chemical prewash High pressure Chemical prewah

  23. SIDE High pressure SIDE HIGH PRESSURE VERTICAL BRUSHES SIDE Innovative functional group, which allows to improve performance and times, thanks to the combined action of the wash cycles.

  24. TOP High pressure CONTOUR Top high pressure . CONTOUR chemical prewash CONTOUR High Pressure with tilting system Versions: • Bi-directional CONTOUR High Pressure • CONTOUR High pressure with tilting system •CONTOUR “POWER HP” High pressure with tilting system management: • With a single piston pumps for high pressure • With two pistons pumps for high pressure

  25. TOP High Pressure “ POWER HP ” CONTOUR Top High pressure With p CONTOUR chemical prewash arch Management with: • Single piston pump 15 kW 100 liter/min 80 bar Supply of top and side high pressure in two separated passages of the gantry

  26. High Pressure PUMPS SYSTEM management with: • SINGLE Piston pump 7.5 kW 60 liter/min 60 bar • The pump supply in two different phases: CONTOUR top high pressure, positioned on top dryer blower with front/back tilting system. DISCOVER system and side high pressure (if present) • DOUBLE pistons pump 7.5 kW + 7.5 kW 60 liter/min 60 bar The pumps supply simultaneously : CONTOUR top high pressure, positioned on the top dryer blower with front/back tilting movement with one piston pump. The second pump supplies DISCOVER system and side high pressure (if present)

  27. High Pressure PUMPS SYSTEM maintenance with a SINGLE PUMP exchange from : SIDE High pressure to TOP High pressure System appplied on “ POWER HP ” Syatem applied on “ STANDARD ” Solenoid valve group in Pneumatic valve exchange from alternative to the SIDE High pressure to TOP pneumatic valve high pressure

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