GANTRY CAR WASH MACHINE NET and FLY Gantry car wash machine - - PowerPoint PPT Presentation

GANTRY CAR WASH MACHINE

NET and FLY

Gantry car wash machine Technical configuration

Configuration

Renewed electrical board

(cable entry from above, new position, easy access for rodents eliminated)

maintenance with PLC M340.

Inverter with ethernet connection Brushes control card Renewed SW for gantry control and maintenance . Connection simplified during the installation . PLC (Expansion) in external board with ethernet connection Introduction of options in blocks

Water and pneumatic solenoid valves positioned all in the gantry right side (upper part)

Waste/discharge costs reduced Better efficacy(stagnations of water) Better heating efficacy

Connection with electrical board using cables with connectors.

molded connectors Water infiltration eliminated

Efficiency Package

S t a i n l e s s s t e e l b

• a

r d

Configuration

• Ethernet (ETH) or analog (DAC) connection
• Card diagnostics on the operator panel (ethernet)
• Setting and reading of the card parameters through the operator

panel

(exemple. Tension value, maximum motor stress motor mismatch)

• Brushes threshold parameters set up through the operator panel

(RENEWED maintenance)

• Time reduction of the calibration executed by the data storage at

the beginning of the cycle

• Temperature sensor for the maintenance of the winter discharge

(values setting through the operator panel)

Brushes control card

Configuration

• Equipment components in stainless steel for the maximum duration along the time

Internal parts of the construction Equipment basis Vertical brushes Movement beam Trolley plates and components Top dryer Top blower Supporting plates

inverters interchangeable

Configuration

• utfitting

Stainless steel AISI 304 outfitting for the version: “ Silver led ” “ Standard ” “ NET ” Treated and painted Sheet metal outfitting replaced with

Outfitting NEW front doors for the height 25

Traffic light with indication about

• n going freezing

discharge Controlled doors

• pening

Configuration

• Easy access for the inspection

▪ Easy access for the maintenance

EXTREME ACCESSIBILITY

Thanks to the double doors, front and side, the interventions

• f

inspection and maintenance are extremly simplified . ❖Construction easy inspection

System of reduction of the pressure sound from the motoventilators . (OPTION)

Configuration

Maximum protection of the electrical board. The double door allowed a total protection of the electrical board. INTERNAL HEATER Heating system of the right side part, in which the chemical components, the water system and, if present, high pressure pump in the upper part are positioned

• New motors for brushes rotation and movement
• Optimization of the components
• Less maintenenance
• Accessibility at 360°
• Better moving of the vertical brushes
• System update and selection of the type of vehicle

front/back brushing ❖ VERTICAL BRUSHES Resinate Rolling up Protective treatment

Configuration

❖ VERTICAL BRUSHES ❖Update on trolley

Towing wheel WITH FLANGES Stainless steel spindle Towing wheel without flanges Modified fixing bracket Stainless steel plate Stainless steel plate

It controls the working tilting maximum point of the vertical brushes beam The PX intervention reset the brushing cycle of the beam of the tilted vertical brush . The washing cycle proceed in the standard way The cyclinder with control at 0 keeps rigid the beam in VERTICAL brushes position Control at 1, the beam is free and allows the inclination on the back of the vehicle

❖ TILTING VERTICAL BRUSHES

TILTING TOP DRYER WITH ELECTRICAL MOVEMENT

SPRINGS ON RINGS

OLD SUPPLIES

Slick engine

CURRENT SUPPLIES

Finned engine Schielded feeder cable PX 18

New features introduced

ADDITIONAL SIDE DRYER FOR THE LOWER PARTS

Specific action to increase the drying effect of the vehicle lower parts and rims.

New features introduced

• Programs setting update
• Washing cycle management

Brushing personalization (type and number) Products speed / dryer personalization. Updated personalization of the different functional setting Updated winter discharge management and set-up

• Manual controls to simplify the operations of regulation/calibration and

maintenance.

• Password personalized by the user.
• Storage of the alarms.
• Diagnostics of sensors intervention for a better regulation

To interact with the gantry in a DYNAMIC and INTUITIVE way Operator panel Touch screen

New features introduced

Touch screen operator panel

Introduced

• Diagnostics control and brushes card reading.
• Charging of the brushes single thresholds.
• Charging “FAST” (10 prog.) or “FULL” (10 prog.) programs.
• Setting of the tilting point of the top dryer blower
• Water pipes drainage, temperature setting / reading
• Water pipes drainage in areas or traditional (drainage of all the pipes at the same time)

Updates

• Manual controls
• Scan value regulation for the «tow hitch» system
• Start up and/or switching off gantry /self system.
• Gantry communication during discharge to the self.

Ethernet connection

Remote connection by secomea modem The data modem sends the following information:

• Equipment during discharge
• Equipment in block
• Equipment restarted
• Temperature

Possibility to configure up to 5 email addresses through the XBT). It is possible to visualize, with the proper license, the equipment operator panel on smartphone or tablet with

• perating system (android/ios2).

It is NOT possible to make from remotely the following controls:

• Restart
• Reset
• Start of washing cycle

When this connection is active those controls are disabled both on the operator panel and on the connected device.

MODEM

Operator panel Tablet

Wi-Fi connection

Connection, on the car wash machine site, by the use of a Wi-Fi router It is possible to visualize with proper license,

• n

smartphone or tablet with operating system (android/ios2), the operator panel of the machine .All the controls and functions on the XBT operator panel are active on smartphone and tablets.

Work cycles functions

❖ Functional groups movement ❖ Horizontal brush

• Ethernet or Analogic management with vector system for

fluid movement and constant pressure of the brush on the vehicle

• Digital management with fluid movement and constant

pressure of the brush on the vehicle. Movement, tranlations – lifting systems control, in the washing and drying phases separately, according to the wash phases of the work cycle through an INVERTER using the Ethernet connection

DISCOVER High Pressure

Technical features

• No mechanical contacts with the rims
• Rims chemical product and high pressure supply with separated channels
• Low rotating side high pressure
• Less product supply
• Best result
• Freezing protection

Rims product circuit protected by freezing with heating cable and proper sheath

DISCOVER executes the vehicle wheel washing with high pressure without the help of the brushes. DISCOVER functions.

• Rims product supply with two-ways rotation
• Rims washing with high pressure with two-ways rotation
• Wheel housing washing with high pressure with two-ways rotation
• Rotating low side high pressure

DISCOVER High pressure

AUTOEQUIP WORLD LICENSE ❖ Test of supply distance DISCOVER/wheel

Some tests have been executed for people asking if the car is not centered. The images show the results

Result

DISCOVER High pressure

Fluidity of oscillating movement increased FIXED SIDE HIGH PRESSURE

SIDE High Pressure

OSCILLATING SIDE HIGH PRESSURE WITH ELECTRICAL MOVEMENT

High pressure Chemical prewash High pressure Chemical prewah

SIDE HIGH PRESSURE VERTICAL BRUSHES SIDE Innovative functional group, which allows to improve performance and times, thanks to the combined action of the wash cycles.

SIDE High pressure

TOP High pressure

CONTOUR Top high pressure

.

CONTOUR chemical prewash

Versions:

• Bi-directional CONTOUR High Pressure
• CONTOUR High pressure with tilting system
• CONTOUR “POWER HP” High pressure with tilting system

management:

• With a single piston pumps for high pressure
• With two pistons pumps for high pressure

CONTOUR High Pressure with tilting system

Management with:

• Single piston pump

15 kW 100 liter/min 80 bar Supply of top and side high pressure in two separated passages of the gantry

“ POWER HP ”

CONTOUR Top High pressure With p CONTOUR chemical prewash arch

TOP High Pressure

management with:

• SINGLE Piston pump

7.5 kW 60 liter/min 60 bar

• The pump supply in two different phases:

CONTOUR top high pressure, positioned on top dryer blower with front/back tilting system. DISCOVER system and side high pressure (if present)

• DOUBLE pistons pump

7.5 kW + 7.5 kW 60 liter/min 60 bar The pumps supply simultaneously : CONTOUR top high pressure, positioned on the top dryer blower with front/back tilting movement with one piston pump. The second pump supplies DISCOVER system and side high pressure (if present)

High Pressure PUMPS SYSTEM

High Pressure PUMPS SYSTEM

maintenance with a SINGLE PUMP exchange from:

SIDE High pressure to TOP High pressure

Pneumatic valve exchange from SIDE High pressure to TOP high pressure

System appplied on “ POWER HP ” Syatem applied on “ STANDARD ”

Solenoid valve group in alternative to the pneumatic valve

management with: SINGLE piston pump integrated in the GANTRY APPLICABLE ON THE MACHINES WHERE AT MOST THE FOLLOWING OPTIONS ARE PRESENT

• 1. Shampoo
• 2. Wax
• 3. Magic foamer
• 4. Chemical prewash
• 5. Discover
• 6. Autolux

It reduces the possibility to insert some other options.

High Pressure PUMP INTEGRATED IN THE GANTRY

Available in two configurations 1. SIDE High pressure system

Suply through nozzles integrated into the telescopic wheel washer and fixed side high pressure

Pump of 50 liter/min at 50 bar, 5.5kW

2. TOTAL High pressure system

The pumps is feeded in two different phases: CONTOUR top high pressure, positioned on the top dryer blower with front/back tilting system. The DISCOVER system and side high pressure (if present).

Pump of 50 liter/min at 50 bar, 5.5kW

High Pressure PUMP INTEGRATED IN THE GANTRY

New technologies

The application of the new controls technologies and a RENEWED SW have allowed to develop

• pportunities which improve the functionality of the

gantry car wash machine; Including the arrangement and management of the product arches

New technologies

NEW PRODUCT ARCHES ARRANGEMENT PREVIOUS PRODUCT ARCHES ARRANGEMENT

That allows to develop a new typology of wash cycles called “ FAST “

RAIN-X L. 230 mm RAIN-X L. 230 mm

New technology

Product supply in a combined cycle

AUTOLUX BRUSHES MAGIC FOMER

FAST cycles

FAST cycles

WATER CONSUMPTION Rims product 140

cc *

Shampoo 15

cc

Wax 20

cc

Water 84 62

Liter gantry Liter high pressure

power 0.861

kW/hour

CYCLE TIME

With DISCOVER ACTIVATED

3’ 42”

Program 1 SHORT cycle 2 PASSAGES

FAST Cycles

WATER CONSUMPTION Chemical prewash 20

cc

Frims product 140

cc *

Shampoo 15

cc

Wax 20

cc

Water 91 110

Liter/ gantry Liter / high pressure

power 0.874

kW/hour

CYCLE TIME

5’ 12” Program 2 SHORT cycle 4 PASSAGES

FAST Cycles

WATER CONSUMPTION Shampoo 15

cc

Wax 20

cc

Water

105 55

Liter gantry Liter High pressure

power 0.954

kW/hour

CYCLE TIME

4’ 38” Program 3 Cycle 4 PASSAGES

FAST Cycles

WATER CONSUMPTION Foamer 20

cc

Rims product 140

cc *

Wax 20

cc

Water

105 55

Liter gantry Liter high pressure

power 1.030

kW/hour

TIME CYCLE

5’ 04” Program 4 Cycle 4 PASSAGES

FAST Cycles

WATER CONSUMPTION Chemical prewash 20

cc

Rims product 140

cc *

Shampoo 15

cc

Wax 20

cc

Water 133 115

Liter gantry Liter high pressure

power 1.198

kW/hour

TIME CYCLE

7’ 04” Program 5 Cycle 6 PASSAGES

FAST Cycles

WATER CONSUMPTION Foam 20

cc

Rims product 140

cc *

Autolux 25

cc

Wax 20

cc

Water

121 65

Liter gantry Liter high pressure

power 1.218

kW/hour

TIME CYCLE

5’ 53” Program 6 Cycle 4 PASSAGES AUTOLUX

FAST Cycles

WATER CONSUMPTION Chemical prewash 20

cc

Rims product 140

cc *

Foam 20

cc

Autolux 25

cc

Wax 20

cc

Water

133 115

Liter gantry Liter high pressure

power 1.274

kW/hour

TIME CYCLE

7’ 20 Program 7 Cycle 6 PASSAGES AUTOLUX

FAST Cycles

WATER CONSUMPTION Foam 20

cc

Rims product 140

cc *

RAIN-X 20

cc

Wax 20

cc

Water

131 65

Liter gantry Liter high pressure

power 1.080

kW/hour

TIME CYCLE

6’ 00” Program 8 Cycle 6 PASSAGES RAIN-X

FAST Cycles

WATER CONSUMPTION Rims product 140

cc *

Foam 20

cc

Shampoo 15

cc

RAIN-X 20

cc

Wax 20

cc

Water

147 125

Liter gantry Liter high pressure

power 1.271

kW/hour

TIME CYCLE

8’ 10” Program 9 Cycle 8 PASSAGES RAIN-X

FAST Cycles

WATER CONSUMPTION Rims product 140

cc *

Foam 20

cc

Shampoo 15

cc

Autolux 25

cc

Wax 20

cc

Water

173 50

Liter gantry Liter high pressure

power 1.000

kW/hour

TIME CYCLE

7’ 31” Program 10 Cycle 6 PASSAGES AUTOLUX DEDICATED PASSAGE