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Functional Decomposition of a Medium Voltage DC Integrated Power System ASNE SYMPOSIUM 2008 SHIPBUILDING IN SUPPORT OF THE GLOBAL WAR ON TERRORISM April 14-17, 2008 Mississippi Coast Coliseum Convention Center Mississippi Coast Coliseum


  1. Functional Decomposition of a Medium Voltage DC Integrated Power System ASNE SYMPOSIUM 2008 SHIPBUILDING IN SUPPORT OF THE GLOBAL WAR ON TERRORISM April 14-17, 2008 Mississippi Coast Coliseum Convention Center Mississippi Coast Coliseum Convention Center CAPT Norbert Doerry CAPT Norbert Doerry Technical Director, Future Concepts and Surface Ship Design Naval Sea Systems Command Dr. John Amy Di Director, Power Systems t P S t BMT Syntek Technologies April 2008 Approved for Public Release 1 CAPT Doerry - Dr. Amy

  2. Agenda • NGIPS Technology Development Roadmap • Notional MVDC Architecture • Functional Requirements – Power Management – Normal Conditions – Power Management – Quality of Service – Power Management – Survivability – System Stability – Fault Response – Power Quality – Maintenance Support – System Grounding • Conclusions April 2008 Approved for Public Release 2 CAPT Doerry - Dr. Amy

  3. NGIPS Technology Development Roadmap Vision: To produce affordable power solutions for future surface combatants, submarines, expeditionary warfare ships, combat logistic ships, maritime prepositioning force ships, and support vessels. ships, maritime prepositioning force ships, and support vessels. The NGIPS enterprise approach will: • Improve the power density and affordability of p p y y Navy power systems • Deploy appropriate architectures, systems, and components as they are ready into ship acquisition programs q p g • Use common elements such as: • Zonal Electrical Distribution Systems (ZEDS) • Power conversion modules • Electric power control modules • Implement an Open Architecture Business and Technical Model • Acknowledge MVDC power generation with ZEDS as the Navy’s primary challenge for future combatants April 2008 Approved for Public Release 3 CAPT Doerry - Dr. Amy

  4. NGIPS Technology Development Roadmap sity ower Den Medium Voltage Direct Current (MVDC) 6 kVDC • Reduced power conversion Po • Eliminate transformers Eli i t t f Hi h F High Frequency • Advanced reconfiguration Alternating Current (HFAC) 4-13.8kVAC 200-400 Hz • Power-dense generation • Power-dense transformers Medium Voltage AC g • Conventional protection • Conventional protection Power Generation (MVAC) 4-13.8 kVAC 60 Hz DDG 1000 Now Now Near Near Future Future “Directing the Future of Ship’s Power” “Directing the Future of Ship’s Power” April 2008 Approved for Public Release 4 CAPT Doerry - Dr. Amy

  5. Notional MVDC Architecture • Power Generation Modules produce Medium Voltage DC produce Medium Voltage DC Power – Between 6 and 10 kV • • Large Loads (such as Large Loads (such as Propulsion Motor Modules) interface directly to the MVDC bus bus • PCM-B is interface to in-zone distribution system • • Control provided by PCON Control provided by PCON Location of Energy Storage within Architecture still an open issue Architecture still an open issue April 2008 Approved for Public Release 5 CAPT Doerry - Dr. Amy

  6. Power System Functions • Power Management – Normal Conditions • Power Management – Quality of Service • Power Management – Survivability • System Stability System Stability • Fault Response • Power Quality • Maintenance Support • System Grounding April 2008 Approved for Public Release 6 CAPT Doerry - Dr. Amy

  7. Power Management – Normal Conditions • Provide sufficient power to all loads while providing sufficient rolling reserve • LOAD DEPENDENT POWER MANAGEMENT MODEL – Base rolling reserve on the Radan 2004 total amount of load and the current operating condition Mission Systems Resource Systems • RESOURCE Mobility Electric Plant Combat Systems Training MANAGEMENT MODEL Cargo Handling g g Logistics Support g pp Command Fire Main – Calculate Rolling Reserve and Control based on negotiations between Resource M Managers April 2008 Approved for Public Release 7 CAPT Doerry - Dr. Amy

  8. Power Management – Quality of Service • Provide Power Continuity to the degree needed by the loads – Un-interruptible p – Short term interruptible ENERGY ENERGY PRODUCTION DISTRIBUTION USE – Long term interruptible (GENERATION) (LOADS) • ROLLING RESERVE MODEL – Respond to a shortage in power generation capacity by shedding long-term interrupt it b h ddi l t i t t loads. – Keep sufficient power generation capacity online to power uninterruptible and short-term interruptible loads on loss of the largest online ENERGY generator generator. EXCESS EXCESS – Restore Long term interrupt loads are when sufficient power generation capacity is restored. ENERGY DEFICIENCY • ENERGY STORAGE MODEL ENERGY ENERGY ENERGY ENERGY – U Use energy storage to power uninterruptible t t i t tibl DISPOSAL STORAGE and short-term interruptible loads until sufficient power generation is restored to power all loads. April 2008 Approved for Public Release 8 CAPT Doerry - Dr. Amy

  9. Power Management – Survivability • Zonal Survivability is assumed. Issues become – Which power system components are safe to energize? – Which loads are safe to energize? – What is the priority ranking of loads to What is the priority ranking of loads to re-energize? • OPERATOR-BASED RESPONSE MODEL – System reports the condition of power system equipment and loads. – Operator makes decisions. • • AGENT BASED RESPONSE MODEL AGENT BASED RESPONSE MODEL – Resource Managers (computer agents) determine health of equipment and make decisions. April 2008 Approved for Public Release 9 CAPT Doerry - Dr. Amy

  10. System Stability • Stability of DC Power Systems complicated by negative incremental resistance of constant power loads. p • LINEAR STABILITY METHODS – Generally based on Gain and Phase G ( s ) = SL margins. – Measure of Small Signal Stability only. easu e o S a S g a Stab ty o y – Need to address all operating conditions to assess stability. • NONLINEAR STABILITY METHODS – Accurately model the time-varying, non- Accurately model the time varying, non linear power system including initial conditions, system parameters and inputs. – Determine equilibrium points. – Determine perturbations about each equilibrium equilibrium. – For each perturbation about each equilibrium, determine the dynamic response of the system and whether it is acceptable (Flower and Hodge 2005) April 2008 Approved for Public Release 10 CAPT Doerry - Dr. Amy

  11. Fault Response • Fault Response Actions – Identifies that a fault has occurred – Reconfigures the power system g p y – Protects equipment and cables • CIRCUIT BREAKER MODEL – Fault currents coordinate the tripping of breakers. – Affordability Concerns • DC Breakers • Power electronics sized to provide sufficient fault current • POWER ELECTRONICS MODEL POWER ELECTRONICS MODEL – Sensors and controls detect and localize faults. – Use QOS to enable taking bus down to isolate fault with zero current switches isolate fault with zero-current switches. • Provide un-interruptible loads with alternate power source. – Requires an architecture and a design methodology. gy (Phillips 2006) April 2008 Approved for Public Release 11 CAPT Doerry - Dr. Amy

  12. Power Quality • MVDC bus has a limited diversity of sources and loads. ge – Ideal voltage range and degree of Ideal voltage range and degree of Volta regulation is not obvious. • TIGHT TOLERANCE MODEL – Voltages regulated within a relatively narrow band to a set relatively narrow band to a set nominal voltage. – Simplifies interface design time • LOOSE TOLERANCE MODEL – PCON PCON sets nominal voltage over a t i l lt wide range. Voltage – Regulate voltage within a band around the nominal voltage. V – O ti Optimize system efficiency. i t ffi i – Increase complexity of sources and loads. – Increase cable size to enable time ti operation at the lower voltage limit. ti t th l lt li it April 2008 Approved for Public Release 12 CAPT Doerry - Dr. Amy

  13. Maintenance Support • Electrically isolate equipment in a safe and verifiable manner to support Maintenance. • PHYSICAL DISCONNECT MODEL – Isolate equipment with switches, circuit breakers, removable links, removable fuses etc fuses, etc. – Use of Danger Tags • CONTROL SYSTEM, POWER ELECTRONICS DISCONNECT MODEL MODEL – Use power electronics to electrically isolate loads • Isolate gate drive circuits? – Automate “Danger Tags” through control system and component design. – Trades cost of hardware with complexity and cost of control system. April 2008 Approved for Public Release 13 CAPT Doerry - Dr. Amy

  14. System Grounding • Should PCM-B provide galvanic isolation between the MVDC Bus (PDM-A) and the In-Zone Di t ib ti Distribution? ? • PCM-B WITH GALVANIC ISOLATION – Prevents DC Offsets from ground faults on MVDC bus from faults on MVDC bus from propagating into the In-Zone Ground Plane Distribution AC Waveform – Weight of isolation transformers can be reduced by using high-frequency transformers. t f • PCM-B WITHOUT GALVANIC ISOLATION – Potentially lighter, smaller, and cheaper cheaper. – May require fast removal of ground faults on the MVDC Bus to prevent insulation system failure in the In- Zone Distribution. April 2008 Approved for Public Release 14 CAPT Doerry - Dr. Amy

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