for innovation - Case study on Letterbox Design for India Post Part - - PowerPoint PPT Presentation

▶
for innovation
SMART_READER_LITE
LIVE PREVIEW

for innovation - Case study on Letterbox Design for India Post Part - - PowerPoint PPT Presentation

Nov 05, 2022 329 likes •877 views

The Conception: The 5th Concern for innovation - Case study on Letterbox Design for India Post Part II DE 402 Introduction to Design Case Studies Generating Concepts Selected Concept MATERIAL CONSIDERATIONS Top to be manufactured

slide-1
SLIDE 1

The Conception: The 5th Concern for innovation

  • Case study on Letterbox Design for

India Post – Part II

DE 402 “Introduction to Design – Case Studies

slide-2
SLIDE 2

Generating Concepts

slide-3
SLIDE 3

Selected Concept

slide-4
SLIDE 4

MATERIAL CONSIDERATIONS

Top to be manufactured in engineering plastics with the front posting detail. The door , box and pedestal will be CNC Fabricated in stainless steel.

slide-5
SLIDE 5

FORM REFINEMENTS

As the basic structure of the box has to be simple, the form of the cap was going to dictate the overall statement of the Post Box. Different variations of the cap were tried

  • ut.
slide-6
SLIDE 6

FORM REFINEMENTS

slide-7
SLIDE 7

FORM REFINEMENTS

slide-8
SLIDE 8

FORM REFINEMENTS

slide-9
SLIDE 9
slide-10
SLIDE 10

COMPUTER AIDED DESIGN

slide-11
SLIDE 11

COMPUTER AIDED DESIGN

slide-12
SLIDE 12

COMPUTER AIDED DESIGN

Aesthetic Refinements

slide-13
SLIDE 13

COMPUTER AIDED DESIGN

slide-14
SLIDE 14

SMART TOP

slide-15
SLIDE 15

LARGE POST BOX

slide-16
SLIDE 16

SMALL POST BOX

slide-17
SLIDE 17

CLEARANCE TIMING & PIN NUMBER

slide-18
SLIDE 18

DESIGN FOR MANUFACTURE

slide-19
SLIDE 19

DESIGN FOR MANUFACTURE

slide-20
SLIDE 20

Prototype manufacturing

slide-21
SLIDE 21

Regular POST BOX

slide-22
SLIDE 22

Modular design

slide-23
SLIDE 23

PROMINENT FRONT PANEL

slide-24
SLIDE 24

EASE OF USE for collecting letters

slide-25
SLIDE 25
slide-26
SLIDE 26

The valleys of death after prototype

Design Prototyping Product Planning Mass Manufacturing

Detail Design, Soft Tooling, 3d Printing, Design Thinking, Prototype Design Small Vendors, Small Manufacturers, Tooling, Jigs, Fixtures

WORKING PROTOTYPE MOCK UP PILOT PRODUCTION FINAL PRODUCTION

Large Scale Manufacturer s Manufacturer User Testing User Testing Product Development

slide-27
SLIDE 27

Design improvements after user feedback

slide-28
SLIDE 28

Production of 20 numbers

slide-29
SLIDE 29

Pilot Production

CNC TURRET PUNCH MANUFACTURE

slide-30
SLIDE 30

CNC LASER CUT for low quantity production

slide-31
SLIDE 31

CNC BENDING for high quality

slide-32
SLIDE 32

Work hardening of SS

Embossing and Bending

slide-33
SLIDE 33

Strong and Durable

slide-34
SLIDE 34

EASE OF POSTING

slide-35
SLIDE 35

STRONG AND DURABLE

slide-36
SLIDE 36

COMMON KEY TO OPEN

slide-37
SLIDE 37

TOUGH COMPOSITE TOP

slide-38
SLIDE 38

EASY TIME SLIDER

slide-39
SLIDE 39

INNOVATIVE SHAPE

slide-40
SLIDE 40
slide-41
SLIDE 41

Product element Problems countered Benefits Image Stainless steel body

corrosion & vandalism damage to box

Shoddy repairs Sturdy maintenance free 5 times Increase in life span ``Sloping plastic top enveloping body on all sides Rainwater seepage From Top & side Intact letters sturdy Elegant look Foundation bolt Water seepage from Soil corrosion Undamaged box & letters. Easy to install Rust proof lock and Common key for one region

  • Corrosion. Inconvenience

Of carrying many keys And losing them Convenient to use Wide aperture with Flap (?) Folding & spoiling large Envelopes, public & children dropping rubbish, Bombs etc Convenient to use damage To box prevented Time slider Required to carry & change time card every time Convenient in use Overhang/hooks for Hanging bags Discomfort in collecting Letters during rains Convenient in collecting Letters and they remain undamaged Space at beak top base Discomfort in posting in damaged letterbox

  • pening

Provision for hand rest While posting letter

Flat top large surface

Space to keep paper And write

Ample space on sides For advertising Generate revenue for post

slide-42
SLIDE 42

PACKAGING AND TRANSPORTATION

Reduces the volume of the letterbox thus reducing the cost of

  • transportation. This also

helps in protecting the plastic top during transit.

slide-43
SLIDE 43

Instructions for Assembly

slide-44
SLIDE 44

PRODUCT LAUNCH

slide-45
SLIDE 45
slide-46
SLIDE 46

INAUGURATION OF LIGHTED POST BOX AT AIRPORT

slide-47
SLIDE 47

First pilot

  • rder of 200

numbers

slide-48
SLIDE 48

COLLABORATIVE INNOVATION

Stainless Steel from Jindal Stainless Ltd. GELOY Engineering Plastic from GE Plastics Rust Proof Locks from Godrej CNC Manufacturing from Jindal Architecture Ltd. Adhesive from Huntsman Anchor Bolts from HILTI

slide-49
SLIDE 49

PROMOTION

slide-50
SLIDE 50
slide-51
SLIDE 51
slide-52
SLIDE 52
slide-53
SLIDE 53

The valley of death after Pilot production

Design Prototyping Product Planning Mass Manufacturing

Detail Design, Soft Tooling, 3d Printing, Design Thinking, Prototype Design Small Vendors, Small Manufacturers, Tooling, Jigs, Fixtures

WORKING PROTOTYPE MOCK UP PILOT PRODUCTION FINAL PRODUCTION

Large Scale Manufacturer s Manufacturer User Testing User Testing Product Development