Energy Huntsville May 15, 2018 Mark D. Smith, P.E., C.E.M. U.S. - - PowerPoint PPT Presentation

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Energy Huntsville May 15, 2018 Mark D. Smith, P.E., C.E.M. U.S. - - PowerPoint PPT Presentation

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UNCLASSIFIED UNCLASSIFIED UNCLASSIFIED Energy Huntsville May 15, 2018 Mark D. Smith, P.E., C.E.M. U.S. Army Garrison-Redstone UNCLASSIFIED UNCLASSIFIED UNCLASSIFIED Thank You! UNCLASSIFIED UNCLASSIFIED Redstone Arsenal Overview

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Energy Huntsville

May 15, 2018

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Mark D. Smith, P.E., C.E.M.

U.S. Army Garrison-Redstone

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Thank You!

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Redstone Arsenal Overview

Lauderdale Colbert Franklin Morgan Cullman Madison Marshall Jackson Giles Lincoln Franklin Marion

17,500

Civilians (43%)

800

Military (2%)

22,200

Contractors (55%)

40,500+

Total Employees

Major Redstone Career Fields Supporting Redstone Arsenal

✓ Science and Engineering ✓ Logistics Management ✓ Acquisition & Contracting ✓ 40K Direct Jobs on RSA ✓ 66.5K Indirect & Induced Jobs Across Region ✓ Over 1,200 RSA Employees live in Tennessee ✓ Approximately 500 live in Fayetteville

~104,500 Total Jobs Across Tennessee Valley ~$18B Total Annual Economic Impact Overview

✓ 38,162 Acres ✓ 13,000 Developable Acres ✓ 1,774 Buildings (19M sq ft) ✓ 78 Tenant Organizations

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Logistics Services

Materiel Management, Acquisition, Contracting & Sustainment

Redstone Arsenal – Federal Center of Excellence

Sustaining the Force

Research, Development, Test & Engineering

Innovation Application of Sciences & Technology

Space Operations & Missile Defense

Exploration & Defensive Capabilities

Intelligence & Homeland Defense

Threat Analysis & Explosives Training

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Production: Controls: Efficiency:

– Increase Secure & Renewable Energy – Budget Neutral Requirement – Energy Source Selection (TVA UESC Steam Pruning) – Facility and Installation Energy Demand Reduction (Facility Energy Audits)

How we’re getting there…

– Facility & Utility Level Metering – Bldg Controls & Monitoring Systems – Utility Switching Capability

Electricity Steam Nat Gas

RSA Energy Strategy

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Energy Waste Fossil Fuels Metering, Customer Audits, & Other Programs

JUN 2005

DOE Steam System Options Study Short-term & long-term steam recommendations

AUG 2003

DOE Facility Energy Decision System (FEDS) Determined steam as priority for gaining efficiencies

1940s

Steam as non-ignition energy source

1980s

Joint venture between Army & SWDA

Strategy

Energy Efficiency Energy Security Water Efficiency

History & Direction

2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020

TVA Study Decrease Increase TVA Task Order 3 (PII) TVA Task Order 3 (PI) TVA Task Order 1 TVA Task Order 2

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62% 32% 18% 5% 20%

0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%

Cost Consumption Natural Gas Steam Electricity

FY 17 Redstone Arsenal Total Energy

63%

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✓The Department of Energy has suggested that

  • ur steam distribution system loses about 35%,

as a minimum, just from the pipe being heated.

100 BTUs Input 35 BTUs Loss To Atmosphere 65 BTUs Usable Heat

Typical Steam Distribution System

Redstone Arsenal Energy Loss

$ $ $ $ $

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Utility Energy Service Contract (TVA)

7 9 8 1 3

Meter Group A Meter Group B North Loop Phases 1-4

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Utility Energy Service Contract (TVA)

Goal

  • Increase efficiency & reduce

energy demand and cost

Scope to Date

  • Switching from steam to natural

gas or other feasible alternative

  • Lighting retrofits
  • Building automation controls and

metering

  • Mechanical system replacement
  • Building envelope improvements

D.O. #1 Meter Group A (37 Bldgs)

  • Cost $9.8 million
  • Annual savings $1.4 million
  • Payback 7 years
  • Construction complete FEB 2010
  • Loan closed SEP 2014

D.O. #2 Meter Group B (28 Bldgs)

  • Cost $14.7 million
  • Annual savings $2 million
  • Payback 7 years
  • Construction complete FY14
  • Loan closed NOV 2015

D.O. #3 North Loop 1 (27 Bldgs)

  • Cost $9.6 million
  • Annual savings $1.4 million
  • Payback 7.1 years
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The geothermal bore field is located in grassy area between the 3200 block of buildings

Utility Energy Service Contract (TVA)

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Utility Energy Service Contract (TVA)

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System Design - Bore field

✓168 vertical bores ✓200 feet deep ✓Heat exchange pipe loops in each bore. ✓This system is estimated to use 1/3 of the Btu’s per

  • sq. ft. of the average building on RSA.

✓It will provide both heating and cooling for the 19 surrounding buildings.

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Utility Energy Service Contract – Way Ahead

D.O. # North Loop 2 (19 Bldgs)

  • Cost $ 6.9 million
  • Annual savings $ 941 K
  • Payback 7.4 years
  • Design and submittal phase

North Loop 3 & 4 Detailed Energy Study (29 Bldgs)

  • 3 - Currently In Review
  • 4 - Currently in Development

Sparkman Data Center – PNNL study Redstone Technical Test Center McMorrow Lab Bldg 5400 Relook Projects from DPW Annual Work Plan

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A Successful Process – Reality

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✓ Understanding of the needs and goals ✓ Develop a mutually desirable Basic Ordering Agreement (BOA) ✓ Audit plan for detailed energy study (DES) ✓ Thorough proposal evaluation ✓ Thorough delivery order ✓ Thorough competition ✓ Joint contractor evaluation

A Successful Process - Procurement

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✓ Performance Assurance Plan IAW DOE guidelines ✓ Commissioning Agent ✓ Quality Assurance Evaluator – ASQ CQI ✓ Measurement and Verification - 1 year ✓ Preventative Maintenance – 1 to 3 years ✓ Thorough design/submittal review ✓ Detailed project schedule ✓ Designer approved changes ✓ Designer construction oversight / inspection

A Successful Process – Quality

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✓ Project Liaison ✓ On-site construction project manager ✓ Weekly progress/update meetings ✓ Coordination w/Base Planning and Engineering ✓ Coordination w/Base O & M

A Successful Process – Relationships

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✓ Extension for engineering support ✓ Option to pay off early ✓ Low interest financing ✓ Demand reduction – for both parties ✓ Helps stretch appropriated funds

A Successful Process – Benefits

✓ Capital improvements ✓ ECM bundling ✓ Payment is line item on the utility bill ✓ Supports local economy/job creation ✓ Helps meet mandates

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✓ Insure Appropriate Approval Thresholds ✓ Education on the UESC process => Buy-in

  • Leadership
  • Resource Management
  • Contract Personnel
  • O & M Personnel => Performance Assurance

➢ Warranty ➢ Preventative Maintenance

✓ Same engineer for audit and design => Consistency ✓ Communicate, communicate, communicate! A Successful Process – Tips to Avoid Pitfalls

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A Successful Process – The Team

RSA

Joe Davis, Director, Directorate of Public Works Craig Northridge, Chief, Master Planning Division Mary Dotson, Chief, Military Construction Branch, MP Mark Smith, Energy Manager, MP Patrick Holmes, Energy Manager, MP Tim Smith, Base Operations Pete Green, Base Operations Beverly Love, Contract Officer, Army Contracting Command Portia Sampson, Contract Specialist, ACC Genevia Fontenot, Attorney Advisor

TVA

Gary Harris, Vice President, Industrial Marketing & Services Mary Jane Owens, Manager, Industrial Accounts Daryl Williams, Manager, Industrial Services Brent Powell, Sr. Program Manager, Federal Energy Services Program Peyton Butler, Attorney, Office of General Counsel Kaye Murphey, Business Support Representative Ashley Thrasher, Contracts Manager, Supply Chain Tim Campbell, Program Manager, Industrial Services Andrew Harris, Program Manager, Power Customer Contracts Rick Penter, Project Manager Ron Westmoreland, Project Manager Randy Summers, Project Manager

Contract Support

Bruce Fisackerly, Advanced Energy Consultants, Inc. Robert Staples, Johnson Contractors, Inc. Lee Palmer, Allen & Hoshall, Inc. Richard Crowe, REA, Inc. Donnie Allen, General Manager, CCI Group Jeff Thrower, QAE, CCI Group Mark Hardiman, System Admin, CCI Group Merlon Largen, Project Liaison, CCI Group Chris Hester, Wolf Creek, Base Maintenance

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UNCLASSIFIED UNCLASSIFIED 50 100 150 200 250

200320042005200620072008200920102011201220132014201520162017

MBTU/KSF

Energy Progress 20,000 40,000 60,000 03 05 07 09 11 13 15 17

ASIP Pop.

Factors Beyond the Formula

  • Installation Population
  • Mission Requirements
  • Facility & System Efficiencies

500,000 1,000,000 1,500,000 2,000,000 03 05 07 09 11 13 15 17

Total Electricity Steam

  • Nat. Gas

Fuel Oil

10,000 20,000 03 05 07 09 11 13 15 17

Bldg kSF

MBTU Year Year Year kSF Personnel

A Successful Process – Results

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Questions?