Energy Efficient Japanese Technologies and Best Practices Overview - - PowerPoint PPT Presentation

Energy Efficient Japanese Technologies and Best Practices

Overview of TERI-IGES project(s)

Rabhi Abdessalem

• Sep. 25th 2014

About IGES: Outline

Kansai Research Center Date: July 7th ,2010 2

• Name of the Institute

The Institute for Global Environmental Strategies (IGES)

• Establishment

March 31, 1998

• Location

[Headquarters]: Hayama, Miura-gun, Kanagawa [Tokyo Office]: Chiyoda-ku, Tokyo, [Kitakyushu Office]: Kitakyushu-city, Fukuoka, [Kansai Research Centre]: Kobe, Hyogo, [Project Offices in Bangkok and Beijing]

IGES headquarters （Hayama, Kanagawa）

IGES-TERI main Objective Research Application of low Carbon Technologies in India (ALCT)

ALCT Project: Research stakeholders

To promote the application of Japanese low carbon technologies at small and medium sized enterprises (SMEs) in India.

Figure: Research components of ALCT project

1- Review of existing practices; 2- Study and analyze technologies and relevant conditions of Japanese side; 3- Study and analyze needs of technologies and relevant conditions

• f Indian side;

4- Select the appropriate Japanese technologies to be applied in India; 5- Analysis and verification through pilot projects implementation 6- Draw lessons learnt from the project and provide suggestions and recommendations.

Components Overall objective

Duration: 4 years (May 2010 - March 2014)

Technology Japanese Companies Total number

• f

investigated sites Number of selected sites for pilot projects Location of pilot projects SME Hard Technologies

Gas Heat Pump Yanmar 11 2 Rajkot

• Delta Technocast
• Jagdish Technocast

Electric heat pump Mayekawa 13 2 Anand

• Amul

Chandigarh

• Milkfed

Best Practices (Soft technologies)

Compressed air system Hitachi (IES) 13 4 3 in Pune; 1in Noida

• Sankalp
• Transauto
• Mass Flange
• DIC

Induction furnace Expert from Kobe Steel 8 2 Kolhapur

• Marvelous Metals
• Caspro Metal

Summary of selected sites and pilot projects

Activities and Results

After Before

 Application

• Preheating of boiler feed water & precooling of process chilled water
• Dairy, food processing, pharmaceutical, commercial buildings, etc.
• Two pilot projects: 1 in “Milkfed” (Chandigarh) and 1 in “Amul” (Anand)

Results #1 : Demonstration of Electric Heat Pump (EHP)

 Benefits

• Reduction in fuel consumption of boiler and electricity consumption of chiller
• Energy savings: 30%-40%

Results #1 : Demonstration of Electric Heat Pump (EHP)

 Application

• Space cooling applications in industry and commercial buildings
• Two pilot projects: 1 “Delta” and 1 “Jagdish”, both in Rajkot (Gujarat)

Results #2: Demonstration of Gas Heat Pump (GHP)

Before After

 Benefits

• Switch from electricity to natural gas (NG)
• Energy savings: 35%-45%

Results #2: Demonstration of Gas Heat Pump (GHP)

Examples of measures which have been taken by SME

Installation of new receiver and new air compressors (not inverter type) Adjusting pressure setting Reduce air leakage through installing foot switch Reconsider pipe size and design Start the use of efficient air gun

Results #3: Best practices regarding compressed air  Application

• Four pilot projects: Transauto, Sankalp, and Mass flange (Pune), and DIC (Noida)

Notes:

• SME have taken almost all the proposed measures in

PS reports, except the installation of inveter type air

• compressor. Additional 10%-20% could be achived by

installing inverter type air compressor.

 Benefits

• Energy Saving: 20% -30%

Trans Auto Iceburg DIC India Kansal Sankalp BOMBAY CENTURY RAYON Primary energy saving Percentage

17% 22% 15% 25% 17% 19% 17%

(KWh/year)

53,196 96,624 99,360 135,360 223,994 84,230 79,076

CO2 emission reduction (ton/year)

49.5 89 93 125 208 78 73

Approximate pay back period 3 years, 3 months 4 years 3 years, 6 months 2 years, 6 months 3 years 3 years 3 years

Expected impact of installing inverter type air compressor

 Application

• Foundry, sand casting units

 Observations

• Process parameters like product yield and rejection ratio have

important influence on energy efficiency

• Often data recorded is not linked to improvements in operation
• Awareness on best practices among operators is not high

 Major taken activities

• Onsite capacity building to SMEs, and Provide to them training

material (in local language) on how to implement 3S/5S activities;

• Training of Trainers (ToT) through training TERI experts, in India and

Japan, on best practices so they can trainer SME later on.

 Impact

Approximately, up to 20% have been achieved (based on TERI presentation)

Results #4: Best practices in electric induction furnace

Result 5#: Capacity building and awareness raising (level1)

 Targeting SME at unit level: Onsite capacity building for managers and workers during site visits (in total, more than 50 sites visited)

Result5#: Capacity building and awareness raising (level2)

 Targeting SME at cluster/segment level

Several cluster workshops to introduce technology to business entropreneurs and business associations (in total 10 conducted)

IGES –TERI Joint Workshop (Dec. 2011, Rajkot (India) IGES –TERI Joint Workshop

• Jan. 2012, Chandigarh (India)

Result5#: Capacity building and awareness raising (Level3)

 Targeting Indian experts: Training workshops to Indian experts (In India and in Japan) (in Total 3 (2 in India and 2 in Japan))

Result5#: Capacity building and awareness raising (Level4)

 Targeting Policy makers: Interaction with policy makers through meetings, symposiums, etc. )

IGES-TERI workshop (Feb.2012 New Delhi- India) India-Japan Energy Forum (Sep.2013 New Delhi- India)

Summary of Major Achievements

Achievement1: A matchmaking processes with various stakeholders, including private sector, from India and Japan has been established; Most of them are ready to cooperate in the dissemination and follow up activities to be conducted in FY2014, and beyond

Achievement 2: Actual reduction in CO2 emission has been achieved;

Tech. EHP GHP CA IF Sites Amul Verka Delta Jagdish Mass flange Sankalp Caspro Marvello us CO2 emission reduction 33% 40% 47% 43% 25% 30% 20% 20%

Achievement3: SAMEEEKSHA (Indian knowledge sharing platform) added IGES to its member list and has documented about the pilot projects repeatedly. check link: http://sameeeksha.org/index.php?option=com_projects&task=level&title=iges &id=40 Achievement4: The implemented pilot projects have been widely covered by Indian media, well evaluated by sponsors (A-), and had been disseminated at high level events such as India-Japan Energy forum, Delhi Sustainable Development Summit (DSDS); ISAP 2014, etc., which has attracted the interest of policy maker in India and Japan. MOEJ (from Japan) and Shakti Energy Sustainable Energy Foundation (from India) are supporting the follow up activities which are taking place in FY2014.

ALCT project

Way forwards: Dissemination

EHP: 50 Dairy Plants in just two states (Punjab and Gujarat). GHP: 120 investment casting industries CA: ~1200 forging units. IF: More than 4,500 foundries in India. Example of opportunities of scaling up the studied technologies

Ministry of Environment Japan (MOEJ) The Energy and Resources Institute Shakti Sustainable Energy Foundation Japanese Companies

(e.g.: Hitachi IES, Mayekawa, Yanmar, Shinto, etc.) Indian SME and Large industries

Institute For Global Environmental Strategies

Technical support (dispatching experts) Provision of sites for investigations Facilitators Financial support (modest) and Assistance Financial support

G2G

B2B Collaboration

Research stakeholders

Example of Programs to be used for dissemination and scaling up

26

Examples of program from Indian side

• Financial support through SIDBI
• Technology Upgradation Fund for textile (TUFS)
• Technology and Quality Upgradation Support to MSMS (TEQUP)
• Credit Linked Capital Subsidies Scheme (CLCSS)
• FPTUFS-scheme for food processing industries
• BEE can introduce these technologies to the designated consumers (DCs),

who are identified under PAT scheme, or by exempting these technologies from import tax under the FEEED program.

• Energy Service Companies (ESCO)

Examples of program measures by Japanese side

• JBIC : through their crediting J-MRV program.
• MOEJ: Joint Crediting Mechanism (JCM) (if signed)
• Japanese makers: Joint venture, Licencing, FDI

Others

SAMEEEKSHA, LCS-RNet, LoCAR-Net, UNEP (CTCN), are important channels

through which these technologies could be deployed in India, whether through their funding options or through their information and knowledge dissemination activities to a wide range of stakeholders.

Example of programs to be used for dissemination and scaling up

• MOEJ/GEC: Joint Crediting Mechanism (JCM),
• JICA: Public Private Partnership (PPP),
• ADB-UNEP-GEF: Climate Technology Network and Finance
• UNIDO-GEF:

>E.g. of programs to be used for commercialization (deployment & diffusion) >E.g. of programs to be used for FS/DS and pilot projects (demonstration)

Japan: JCM mechanism

27

Japan Host Country

Benefits to Japan

• Contribution to the

global GHG mitigation effort

• Market opportunities

for Japanese firms Benefits to host country

• Advanced Japanese technology made

available at significantly lower cost

• Reduced fossil fuel dependency

Finance + Technology Carbon Credits

JCM Project

Carbon credits

Range of upfront financing for JCM

• Global Environment Centre (GEC)

Finances up to 50% of the initial investment cost.

• New Energy Development Organisation

(NEDO) Provides full initial finance, and installed facilities are purchased by project participants at later stage.

28

• Japan Bank for International Cooperation (JBIC)

– Co-financing with Japanese private bank to JCM projects.

• Nippon Export and Investment Insurance (NEXI)

– Provision of trade insurance to JCM projects to cover risks (e.g. non-payment, shipping failure);

29

30

India: Financial support through SIDBI, such as TUFS, TEQUP, etc (SMEs) Note: Technologies should be included in list of technologies eligible of SIDBI finance

India: PAT Mechanism (Large industries) Note:

Only companies in the following sector are considered: Cement, Power, Aluminium, Textile, Pulp and paper, Fertilizer, Iron and steel, Chlor-Alkali

Way forwards: 2015 and beyound

Creation and strengthening of cooperation among various stakeholders from India and Japan to promote low carbon technology application in India, especially through engaging private sector and funding institutions.

Thank you for you attention