EGEMET PRESENTATION EGEMET PRESENTATION Egemet is at ZM R, third - - PowerPoint PPT Presentation

EGEMET PRESENTATION EGEMET PRESENTATION

• Egemet

Egemet is at ZMR, third is at ZMR, third biggest city and biggest city and 2nd largest 2nd largest export gate export gate of TURKEY

• f TURKEY.
• ZMR is connected to all major

ZMR is connected to all major destination destinations with with daily flights daily flights directly or via stanbul. directly or via stanbul. INTRODUCTION INTRODUCTION directly or via stanbul. directly or via stanbul.

• Logistically

Logistically well well connected, daily connected, daily road road shipments to Europe and shipments to Europe and Middle East and Middle East and frequent frequent sea sea shipments to all major shipments to all major destinations are destinations are availab available. le.

• EGEMET is family owned private company

EGEMET is family owned private company

• EGEMET has been operating since 1998 on a 3000 m

EGEMET has been operating since 1998 on a 3000 m2

2 of open

• f open

and and 25 2500 m 00 m2

2 closed area

closed area

INTRODUCTION INTRODUCTION

• We are forging 5000 tons of forgings from 0,2 kg up to

We are forging 5000 tons of forgings from 0,2 kg up to 45 kgs 5 kgs

• EGEMET employs

EGEMET employs 15 15 white collar white collar 75 75 blue collar employee blue collar employee

When safety and reliability are required there is no alternative When safety and reliability are required there is no alternative to forged steel and EGEMET has been dedicated to satisfy to forged steel and EGEMET has been dedicated to satisfy It’s customer’s needs since the beginning. It’s customer’s needs since the beginning. EGEMET has been serving f EGEMET has been serving following llowing major groups: major groups:

• AUTOMOTIVE

AUTOMOTIVE

• AUTOMOTIVE

AUTOMOTIVE

• AGRICULTURE

AGRICULTURE

• MACHINE INDUSTRIES

MACHINE INDUSTRIES

INTRODUCTION INTRODUCTION

0,861,71 4,45 4,29 4,83 6,57 7,81 4,4 6 9 0,54 1,69 0,18 0,78 1,32 3,15 2,2 3,1 4,5 2 4 6 8 10

2002 2003 2004 2005 2006 2007 2008 2009 2010 2011

Million Euro €

Turnover-Export

Ciro / Turnover hracat / Export TURNOVER TURNOVER

Egemet has Egemet has achieved achieved a a steady steady growth growth over

• ver the

the years years till till 2008 2008 by by the the help help

• f
• f steady

steady growth growth of

• f exports

exports by by year year 2011 2011 Egemet has done 50% of Egemet has done 50% of it’s it’s turnover turnover from from export export products products. Germany Germany-France France-Sweden Sweden-Hungary Hungary and and Austria Austria are are the the main main export export countries countries of Egemet

• f Egemet

2002 2003 2004 2005 2006 2007 2008 2009 2010 2011

All material which is All material which is required for production is; required for production is;

• Supplied

Supplied strickly strickly according according to the customer to the customer specifications specifications

MATERIAL HANDLING MATERIAL HANDLING

specifications specifications

• Stocked according to the

Stocked according to the grades and heats grades and heats

• Traced trough all the

Traced trough all the processes and records processes and records are are kept kept

All the forging processes are designed by All the forging processes are designed by the help of the help of CAD/CAM CAD/CAM programs.

• programs. CATIA

CATIA and and CADKEY CADKEY are used as used as CAD/CAM CAD/CAM program programs. PREPRODUCTION PREPRODUCTION All the dies are produced by most up to date All the dies are produced by most up to date CNC CNC machinery. Dies are fully tested prior to

• machinery. Dies are fully tested prior to

be used in be used in forging forging shop. shop.

EGEMET is a EMET is a LVHM LVHM plant. There are around

• plant. There are around

500 different 00 different parts forged in small volumes. To parts forged in small volumes. To attain efficient and attain efficient and quality production quality production lean lean production production methods are applied. methods are applied. EGEMET’s EGEMET’s best advantage is it’s best advantage is it’s flexible flexible production line. production line. 0.2 kg up to 0.2 kg up to 45 kgs of parts with various complexity 5 kgs of parts with various complexity is forged in is forged in 5 5 different forging lines. different forging lines. EGEMET’s Forging Line Contains ; EGEMET’s Forging Line Contains ;

• 1 drop hammer MPM 6300

1 drop hammer MPM 6300

• 1 drop hammer MPM 10000

1 drop hammer MPM 10000

• 2 maxi press

maxi presses es of 1600 tons

• f 1600 tons&1000 tons

&1000 tons

• 1 screw press of 630 tons

1 screw press of 630 tons

• 5 units of eccentric presses between 100

5 units of eccentric presses between 100-160 tons 160 tons FORGING FORGING

• Egemet has capability of

Egemet has capability of normalizing normalizing it’s it’s products products

• Egemet uses

Egemet uses ISTAS ISTAS as heat treat as heat treater er for for

• ther heat treating processes
• ther heat treating processes

ISOTHERMAL ANNEALING ISOTHERMAL ANNEALING HARDENING HARDENING AND TEMPERING AND TEMPERING

• ISTAS is the Turkey’s

ISTAS is the Turkey’s largest largest heat heat treatment group. It has treatment group. It has 6 branches 6 branches all all treatment group. It has treatment group. It has 6 branches 6 branches all all through in Turkey through in Turkey ISTAS FACILITIES IN TURKEY ISTAS FACILITIES IN TURKEY OUTSOURCED ACTIVITIES / HEAT TREATMENT OUTSOURCED ACTIVITIES / HEAT TREATMENT

www.istasas.com.tr

In order to attain required level of quality In order to attain required level of quality periodic controls are held during and periodic controls are held during and after after the forging process by the help of the forging process by the help of modern quality assurance methods modern quality assurance methods (FMEA, SPC FMEA, SPC, GR&R , GR&R etc.) etc.) QUALITY CONTROL In EGEMET quality control department In EGEMET quality control department

• For the safety parts 100%

For the safety parts 100% Magnetic agnetic Particule Particule testing and hardness testing is testing and hardness testing is applied . applied .

• Prior to be heat treatment and after the

Prior to be heat treatment and after the heat treatment samples from all parts are heat treatment samples from all parts are metallographically metallographically investigated. investigated.

• Spectrometric

Spectrometric testing is applied for the testing is applied for the materials forged in EGEMET. materials forged in EGEMET.

Egemet Egemet has vast capability of machining and has vast capability of machining and assembly by the help of well skilled and equipped assembly by the help of well skilled and equipped partners. partners. Machining partners which we are in cooperation Machining partners which we are in cooperation with mainly serving for : with mainly serving for : with mainly serving for : with mainly serving for : Automotive Automotive-Machine Machine-Agriculture and Defense Agriculture and Defense industries . Therefore we have capability of industries . Therefore we have capability of having cooperation for many types of having cooperation for many types of machin machinin ing g and assembly and assembly OUTSOURCED ACTIVITIES / MACHINING AND ASSEMBLY OUTSOURCED ACTIVITIES / MACHINING AND ASSEMBLY

Egemet Egemet has many cooperation opportunities has many cooperation opportunities with many coating companies which have with many coating companies which have been serving for automotive industry with been serving for automotive industry with the capability of : the capability of :

• Various Coating and surface treatment

Various Coating and surface treatment proceses proceses Zinc Plating Zinc Plating Zinc and Manganese Phosphate Plating Zinc and Manganese Phosphate Plating Zinc and Manganese Phosphate Plating Zinc and Manganese Phosphate Plating Copper Copper-Nickel Nickel-Chrome Plating Chrome Plating Brass Plating Brass Plating Zinc Zinc Chrome Chrome ARCOR ARCOR Deltatone Deltatone

• Testing of these coatings

Testing of these coatings upto upto EU norms EU norms OUTSOURCED ACTIVITIES / COATING OUTSOURCED ACTIVITIES / COATING

ISO 9001:2008

As the main quality management system, Egemet has the certification and QMS approach within every department of company since 2003.

ISO/TS 16949:2009

Egemet has customers in automotive business and acts as Tier 2 and Tier 3 supplier for OEM’s. Such as

QUALITY MANAGEMENT QUALITY MANAGEMENT

and Tier 3 supplier for OEM’s. Such as MAN-FORD –MERCEDES – IVECO - SCANIA This certificate is achieved by July 2011

AD 2000 W0 / W13

Certification as a manufacturer of pressure purpose equipments. This certificate achieved by December 2010