COMPANY TODAY 2010 2011 2012 2013 2014 2015 2016 INGC, LLC modern - - PowerPoint PPT Presentation
COMPANY TODAY 2010 2011 2012 2013 2014 2015 2016 INGC, LLC modern engineering and manufacturing company, founded in 2010. Own production and design office in the territory of the Russian Federation Development and production of centrifugal gas
INGC, LLC modern engineering and manufacturing company, founded in 2010. 2010 2011
2012 2013 2014 2015 2016
Own production and design office in the territory of the Russian Federation Development and production of centrifugal gas compressor units (CGCU) Development and production of reciprocating compressor units (RCU) Headcount - more than 250 people Total area of the production base - 16 000 m2
MOSKOW PERM’
DESIGNING, PRODUCTION, CIW, SERVICE
SALES AND ENGINERING 9 2 Novogaivinskaya Str., Perm', 614030, Russia 5 Vavilov Str., b.3, Moscow , 119334, Russia
GCU
Capacitive and
Separation Equipment
Metal
structures for various purposes Reciprocating Compressor Units Automation and Electrical Distribution Systems Package Modular Equipment
INGC, LLC offers a packaged supply of centrifugal gas compressor units of "Irtysh" series. Depending on the tasks set the units can be equipped with centrifugal blowers produced by Nuovo Pignone, Thermodyn and NPO «Iskra». The use of reliable domestic gas turbine units produced by PMZ, OJSC and KMPO, OJSC. Arctic or tropical version Boosting and Linear CS Drive: steam and gas turbine, electric motor
Capacity Range 4 МW 6 МW 10 МW 12 МW 16 МW 25 МW
Gas compressor unit of «Irtysh» series consists of the following units and components:
Air-intake system Cooling system Compressor oiling system air-cooling unit Heat recovery roll-out area Fire extinguishing system GTE oil system under the gas turbine casing GTE oil system Exhaust system Waste heat recovery unit ACS box Transmission blowing system In-frame compressor Buffer gas preparation unit Fuel gas treatment unit Separating gas treatment unit Dry gas seals stand Compressor oil system
Design and manufacture of RCU based on ARIEL compressors using separators, buffer tanks, assembly frame, and
Power of 30 to 8000 kW 45 compressor bases Pressure up to 60 MPa Drive unit: gas reciprocating engine, electric engine, diesel, steam turbine.
Russia's first
Corporation packager OEM distributor
engines
Hangar shelter/Block-module Automation and Control System Fire Alarm and Fire-Fighting System
Exhaust system Engine Air Intake Filtration System Supporting structures Engine Cooling System Stairs and service Buffer tanks platforms Preheater Gas System Buffer tanks Separation equipment Sensors and measuring equipment Oil System Assembly frame Engine Fuel Supply Filtration System Starting Air System
INGC, LLC manufactures various kinds of capacitive equipment. Pressure up to 35 MPa. Volume up to 100 m3 Versions:
Materials:
The vessels are designed and manufactured in accordance with the requirements of GOST, federal rules and industrial safety regulations.
Development of design and project documentation
Selection and linking of complex technological equipment at the facility including cooperation with design institutes Contract manufacturing. Products manufacturing in accordance with the Customer's documentation Turnkey projects implementation: design, manufacture, installation, commissioning Technical support and service
Experience in the implementation of a large number of projects in Russia and the CIS countries Development of design and engineering documentation, technical specifications; Design of process equipment and life-support systems; Mechanical, thermal and gas-dynamic calculations; Design of automation and power supply systems, lighting, power equipment, and instrumentation equipment; The use of modern and innovative technical solutions, technologies and materials in the course of the project; Processing of foreign documents for compliance with GOST, RD for the production localization; Development of engineering documentation in accordance with: GOST, ESKD, SPDS, and with the basic requirements of API, ISO standards; Designer supervision in all cycles of project implementation. The engineering center has a TEAM
Preparation and submission of CD to the Customer based on 3D modeling with the precise information base on all elements of the future project.
Manufacturing Storage and shipment area Logistics
The total area of the production base of 16, 000 m2;
gantry crane with the capacity of 16 t .;
Parallel assembly of 12 GPU or CS turbo units and 6 control units. Production buildings are equipped with the with overhead cranes with the capacity from 5 to 50 tons. Height to the hook - 12 m. Span - 24 m.
Assembly shop Preparation and coating shop Storage and shipment area Storage and shipment area
Fully equipped modern automation and power distribution systems assembly site. The site equipment allows full testing of hardware and software prior to shipment to the Customer. Aspects of projects
LVPM, ACS cabinets Fire alarm and automation cabinets Lighting Panels Heating and ventilation control automation boards Switchboards Registering panels ATS panels
Erection supervision works Commissioning works and putting into operation Service maintenance Supply of spare parts
Compliance of QMS Standard Admission to work in the field of design and construction including GOST ISO 9001: 2011 on especially hazardous industrial facilities Products
№ Project Customer Compressor unit Power, MW Q-ty
2 Yuzhno-Russkoye field
Severneftegazprom (Gazprom)
GCU -16 Ural 16 4 4 Vankorskoye field Vankorneft (Rosneft) GCU-18 Ural 18 5 5 Yuzhno-Russkoye field 2nd stage Severneftegazprom (Gazprom) GCU -16 Ural 16 4 9 BCS
Urengoy ZPKT (Gazprompererabotka)
GCU-6 Irtysh 6 1 10 3 GCU -10 Ural Yuganskneftegaz (Rosneft) Priobskaya KS-2
3
GCU -10 Ural
Nortgaz
Severo-Urengoyskoye field 1 10 2 7 Akyrtobe BCS KazTransGaz, JSC GCU-18 Irtysh 18 3 6 Beregovoe field BCS Sibneftegaz, OJSC (Rosneft) GCU -16 Ural 16 2 8 Deethanization Gas BCS
Urengoy ZPKT (Gazprompererabotka)
GCU-10 Irtysh 10 2
VANKORSKOYE FIELD
Five GPU-16 in individual shelters for the high pressure gas compressor station (3rd stage) of the Vankor group of fields. Drive unit: gas turbine NK-16-18STD with electric start Compressor: Centrifugal 2ВCL408/A with "dry" gas-dynamic seals and oil bearings, produced by Thermodyn S.A.S (GE Oil & Gas) Capacity: 18 MW Discharge pressure: 12,6 MPa (abs) Production rate: 147000 Nm3 / h
YUZHNO-RUSSKOYE OIL-GAS CONDENSATE FIELD
Four GСU-16 for operation of the booster compressor shop 1, expandable within the 2nd stage of designing of GPP Yuzhno-Russkoye gas field. Drive unit: gas turbine GTU-16P, produced by JSC «Aviadvigatel» Compressor: Centrifugal NC-16 DCS-02 «Ural» Capacity: 16 MW Discharge pressure: 7,4 MPa (g) Production rate: 25.1 billion. Nm3 / year
YUZHNO-RUSSKOYE OIL-GAS CONDENSATE FIELD
Reconstruction of BCS of the first stage with the replacement
AKYRTOBE BOOSTER COMPRESSOR STATION
Two GCU-16 in individual shelters for boosting compressor station «TIP-02 Akyrtobe» at the switch TIP-02 between the main gas line «Kazakhstan-China» and the main gas line «Bokharan gas region - Tashkent - Bishkek – Almaty». Drive unit: gas turbine NK-16-18STD with electric starting system manufactured by "KMPO", OJSC (Kazan) Compressor: Centrifugal ВCL356/A with "dry" gas-dynamic seals and oil bearings, produced by Thermodyn S.A.S (GE Oil & Gas) Capacity: 18 MW Discharge pressure: 9,8 MPa (abs) Production rate: 1,986 bln. ncm/h
№ Project Customer Compressor Drive unit Q-ty 2 Buffer Gas Turkmeniya ENEX JGP/1 El./engine 1 4 Alibekmola Kazakh Oil-Aktobe JGE/2 G3508B 1 6 Kovykta field Gazprom JG/4 El./engine 1 10 JSC «Vostsibneftegaz» Rosneft KBU/6 G3616 12 El./engine 2 JGJ/4 Rosneft Neftegorsk Gas Processing Plant 3 JGP/1 Nortgaz Severo-Urengoyskoye field 1 El./engine 2 8 Otradnensky Gas Processing Plant Rosneft JGC/4 JGT/4 G3608 G3520 3 2 7 Ust-Kharampur Rosneft JGJ/4 El./engine 1 9 Neftegorsk Gas Processing Plant 2nd stage Rosneft JGC/4 El./engine 3 Power, kWt 30 515 250 3700 800 30 1767 1286 560 2500 11 Kovykta BK-2 PJSC «Gazprom» JGK/2 El./engine 3 400 5 Angarsk Petrochemical Complex Rosneft GE NP 2HG/2 Steam turbine 3 4150
BUFFER GAS TYRKMENIYA
Complete reciprocating compressor unit in a block box for buffer gas compression. Drive unit: ABB electric motor, 30 kW, 1500 rev/min. Compressor: Ariel JGP/1 Discharge pressure: 7,5 MPa (g) Production rate: 3000 Nm3 / h
NEFTEGORSK GAS PROCESSING PLANT
Two complete reciprocating compressor units in the common shelter for PNG compression, equipped with heating, ventilation, fire alarm and fire fighting systems. Drive unit: electric motor LOHER DNSL-500LL-04A, 800 kW, 1500 rev. / min. Compressor: Ariel JGJ/4 Discharge pressure: 5,4-5,8 MPa (g) Production rate: 19500 Nm3 / h
ALIBEKMOLA-KAZAKHSTAN
Complete reciprocating compressor unit in individual pre-fabricated shelter, equipped with heating, ventilation, fire alarm and fire fighting systems. Drive unit: Gas reciprocating engine Caterpillar G3508B, 515 kW , 1400 rev./min. Compressor: Ariel JGE/2 Discharge pressure: 4.0 MPa (g) Production rate: 18000 Nm3 / h
ANGARSK PETROCHEMICAL COMPANY
Three reciprocating compressor units driven by a steam turbine, a part of a hydrogen production plant and designed for supply of the hydrogen product in diesel hydrotreating process. Drive unit: паровая турбина GE Nuovo Pignone SC1-6, 4 МВт Comperessor: GE Nuovo Pignone 2HG/2 Discharge pressure: 9,3 MPa (g) Production rate: 55000 Nm3 / h
KOVYKTA FIELD
Complete ready-to-operate compressor unit in a block-box, equipped with heating, ventilation, lighting, fire alarm and fire fighting systems. Drive unit: LOHER DNGW-315LM-04, 250kW, 1000 rev./min. Compressor: Ariel JG/4 Discharge pressure: 9,8 MPa (g) Production rate: 1000 Nm3 / h
UST-KHARAMPUR FIELD
Complete ready-to-operate compressor unit in a block-box, equipped with heating, ventilation, lighting, fire alarm and fire fighting systems. Drive unit: LOHER DNSL-400LN-04, 560kW, 1000 rev./min. Compressor: Ariel JGJ/4 Discharge pressure: 2,8 MPa (g) Production rate: 2400 m3 /h
RN-OTRADNENSKY GPP
Three ready-to-operate reciprocating compressor units on the frame for the supply to APG and to cleaning and drying stage, with the possibility of mounting in a block-box or hangar. Drive unit: Caterpillar G3608LE, 1767 kW, 1000 rev./ min Compressor: Ariel JGС/4 Discharge pressure: 3,7 MPa (g) Production rate: 17600 Nm3 / h
RN-OTRADNENSKY GPP
Two ready-to-operate reciprocating compressor units on the frame for the compression of dry stripped gas (DSG), with the possibility of mounting in a block-box or hangar. Drive unit: Caterpillar G3520B, 1286 kW, 1400 rev./ min Compressor: Ariel JGT/4 Discharge pressure: 5,5 MPa (g) Production rate: 23090 Nm3 / h
YURUBCHENO-TOKHOMSKOYE FIELD
Twelve reciprocating compressor units in individual shelters for PNG compression for subsequent injection into the reservoir. Drive unit: Caterpillar G3616 LE, 3700 kW, 1000 rev./ min Compressor: Ariel KBU/6 Discharge pressure: 28,0 MPa (g) Production rate: 23000 Nm3 / h
AKYRTOBE BOOSTER COMPRESSOR STATION
Complete ready-to-operate reciprocating compressor unit consisting of two plants, including a reciprocating compressor driven by an electric motor, a support frame, support system, ACS system. The plant is located in a block-box with life-support systems mounted: lighting, heating, ventilation, fire alarm and fire fighting systems. Drive unit: ELDIN ВА225М8FБУ2,5, 30 kW, 750 rev./min. Компрессор: Ariel JGP/1 Давление нагнетания: 2,5…3,2 MPa (g) Производительность: 284 Nm3 / h
PARTNERS MAIN CUSTOMERS
DESIGNING DEPARTMENT, PRODUCTION, CIW, SERVICE SALES AND ENGINEERING 92 Novogaivinskaya Str., Perm', 614030 , Russia Tel: +7(342) 205-79-50 E-mail: info.perm@ingc.ru Web: ingc.ru 5 Vavilov Str., b.3, 119334, Moscow , Russia Tel: + 7(495) 231-46-73; 231-46-61 E-mail: info@ingc.ru Web: ingc.ru