Bucharest, 2016 Agenda History , location Company Profile Quality - - PowerPoint PPT Presentation

Bucharest, 2016

Address: Calea Grivitei 355-357, Sector 1, 010717, Bucharest, Romania Phone:+4021 224 4870 Fax: +4021 224 0527 mail@griro.ro www.griro.ro

Agenda

➢ History , location ➢ Company Profile ➢ Quality System, Project Management, Engineering & Design ➢ Manufacturing Capabilities and Facilities ➢ Products ➢ Investments

History

1897 – GRIRO was established at the actual location in Bucharest, becoming the most important Romanian workshops of the National Railways for manufacturing and repairing of locomotives and railway cars 1961– The company has changed its line

• f

business, being authorized to design and manufacture process equipment 2005 – SC GRIRO SA was privatized; currently it is a 100% private shareholding company

Location

➢ GRIRO is located

• near center of Bucharest
• at a half an hour by car from the main

Romania’s main Airport - Henry Coanda

• at

a half an hour by walking from Bucharest’s main Railway station

• The company's facilities consist of :
• several office buildings,
• workshops

and warehouses with an

• verall area of 116,360 sq.m
• overall covered space of 71, 011 sq.m

Griro’s location map

City of Bucharest

Agenda

➢ History ➢ Company Profile ➢ Quality System, Project Management, Engineering & Design ➢ Manufacturing Capabilities and Facilities ➢ Products ➢ Investments

Production Overview

Most important Romanian producer of high complexity pressure equipment

We design and manufacture equipment for: 1. Power plant stations 2. Refinery, Petrochemical and Gas Industry 3. Cement & rubber industry 4. Fertilizer and chemical industry 5. Water desalination 6. Environmental protection

Our worldwide Clients - EPC Constructors

OMV, SIEMENS (incl. BALCKE-DURR) AUSTRIAN ENERGY AUSTRIA CMI, UOP NV, TRACTEBEL ENERGY BELGIUM ARVOS – SCHMIDTSCHE SHACK BORSIG GMBH, SIEMENS, FISIA BABCOCK ENV., THYSSENKRUPP UHDE, OSCHATZ, LINDE AG, LURGI A.G. GERMANY VALMET TECHNOLOGIES OY, VALMET AB FINLAND, SWEDEN FOSTER WHEELER , TECHNIP, ALSTOM BOILER , HEURTEY, AREVA, LE GAZ INTEGRAL, PROSERNAT, CEFA FRANCE FOSTER WHEELER , SIIRTEC NIGI, SNAMPROGETTI Spa., KT KINETICS TECHNOLOGY, SIAD MACCHINE IMPIANTY SPA TECHNIP ITALY UOP NV HOLLAND, TECHNIP BV, CB & I, ABB LUMMUS, BRONSWERK HEAT TRANSFER BV NEM bv (SIEMENS) NETHERLANDS TECNICAS REUNIDAS, FOSTER WHEELER ENERGIA, DURO FELGUERA SPAIN ALSTOM SWITZERLAND SWITZERLAND STONE and WEBSTER Ltd, FLUOR DANIEL UK, PEERLESS EUROPE Ltd., PEI ENGLAND UK GAZPROM, LUKOIL RUSSIA

Europe

Our worldwide Clients - EPC Constructors

SONATRACH ALGERIA MITSUBISHI HEAVY INDUSTRIES Ltd, CHIYODA CORPORATION, TOYO ENGINEERING CORP., JGC CORP, JSW ENGINEERING CO. Ltd, HITACHI ZOSEN CORP., MITSUI ENGINEERING and SHIPBUILDING, ISHIKAWAJIMA-HARIMA HEAVY INDUSTRIES JAPAN TECHINT LUMMUS ARGENTINA AREVA CANADA ALSTOM POWER SYSTEM USA, WASHINGTON, BLACK & VEATCH, UOP INC., CMI USA USA

Asia and Africa

ESSAR GLOBAL Ltd., ALSTOM INDIA INDIA ALSTOM INDONESIA INDONESIA DOOSAN, SK ENGINEERING and CONSTR. Ltd., SUNKYONK ENGINEER&CONSTRUCTION CORP. KOREA TEKNOTES, TUPRAS TURKEY

North & South America

Our Romanian main Clients

Petrochemical Plants

LUKOIL - PETROTEL RAFO ONESTI OMV – PETROM:

• ARPECHIM PITESTI
• PETROBRAZI

ROMINSERV ROMGAZ MEDIAS OLTCHIM RM. VALCEA AMONIL SLOBOZIA DEN BRAVEN AZOMURES TG.-MURES DONAU CHEM DOLJCHIM ARCELOR MITTAL STEEL GALATI HOLCIM BUTAN GAZ

Power Plants

ELECTROCENTRALE CRAIOVA S.E. CONSTANTA S.E. MURES CET BRAILA S.E. BORZESTI S.E. PAROSENI S.E. DEVA S.E. PITESTI S.E. SUCEAVA S.E. GALATI S.E. GRIVITA ROVINARI TURCENI ROMAG TR. SEVERIN CERNAVODA NUCLEAR POWER PLANT

End Users

• SHELL OIL – HOLLAND
• AKZO NOBEL – HOLLAND
• DEA MINERAL OIL AG – GERMANY
• OMV - AUSTRIA
• EXXON MOBIL – FRANCE, NETHERLAND
• TOTAL - FRANCE
• TOTAL - HOLLAND
• TUPRAS - TURKEY
• BECHTEL OVERSEAS – UK
• GAZPROM - RUSSIA
• HIP PANCEVO - YUGOSLAVIA
• SIEMENS - AUSTRIA, GERMANY
• MOL - HUNGARY
• INSA OIL - BULGARIA
• EDF, (Électricité de France)
• GENERAL ELECTRIC - France
• LINDE AG, GERMANY
• EXXON MOBIL ENGINEERING EUROPE Ltd., UK
• KIRISHI REFINERY, RUSSIA
• HIP PANCEVO REFINERY, SERBIA
• TRACTEBEL ENERGY ENGINEERING BV, BELGIUM

Europe

• CENTRALES DE SUEZ, EGYPT
• KUWAIT OIL Co
• SAUDI ARAMCO, SAUDI ARABIA
• KUWAIT NATIONAL PETROLEUM CO., KUWAIT
• PETROLEUM INDUSTRIES CO, KUWAIT
• PETROCHEMICAL INDUSTRIES CO. KUWAIT
• SONATRACH, ALGERIA
• BAHRAIN NATIONAL GAS CO., BAHRAIN
• CHINA NATIONAL CHEMICAL CORP, CHINA
• NATIONAL IRANIAN OIL CO., IRAN
• SHIRAZ PETROCHEMICAL CO., IRAN
• INDIAN REFINERIES LTD., INDIA
• JAMUNA FERTILIZER CO.LTD., BANGLADESH
• RAS LAFFAN , QATAR
• JORDAN PETROLEUM CO., JORDAN
• NNPC, NLNG, NIGERIA
• AGOGO SEMIR, LIBYA

End Users

• YACIMENTOS PETROLIFEROS FISCALES ARGENTINA
• PEMEX MEXICO
• EXXON MOBIL OIL USA
• TEXACO, USA
• GENERAL ELECTRIC, USA
• KELLOGG BROWN & ROOT, USA
• SIEMENS WESTINGHOUSE POWER CORP, USA
• PETROBRAS, BRAZIL

North&South America Africa , Asia & Middle East

• NATIONAL REFINERY LTD., PAKISTAN
• GENERAL PETROLEUM CO., SUDAN
• MINISTRY OF PETROLEUM&S, SYRIA
• GENERAL FERTILIZER CO., SYRIA
• QAPCO, QATAR
• TENGIZCHEVROIL, KAZAKHSTAN
• EGPC, EGYPT
• PETROLEUM OF THAILAND, THAILAND
• WATER AND ELECTRICITY DEPT., UAE
• KESTREL POWER PLANT Pj., DUBAI
• ESSAR CONSTRUCTION LTD., INDIA
• KASHAGAN FIELD DEVELOPMENT, KAZAKHSTAN
• SOHAR , OMAN
• BATANGAS, PHILIPPINES
• RAS GAS, QATAR
• QATAR GAS, QATAR

Our main suppliers

INTERNATIONAL SUPPLIERS DOMESTIC MARKET SUPPLIERS

ARCELOR MITTAL ROMANIA GALATI PLATE FORJA NEPTUN S.R.L. CAMPINA FORGING MATERIALS DUCTIL AIR LIQUIDE BUZAU WELDING MATERIALS MESSER ROMANIA BUCHAREST INDUSTRIAL GAS LINDE GAZ ROMANIA TIMISOARA TECHNICAL GAS GROUP DILLINGER HUTTE GERMANY PLATE INDUSTEEL ARCELORMITTAL GROUP BELGIUM PLATE THYSSENKRUPP GMBH GERMANY PLATE JAPAN STEEL WORKS JAPAN PLATE CLADDED WITH NICKEL ALLOY JFE STEEL Co. JAPAN PLATE CLADDED WITH SS OUTOKUMPU FINLAND SS PLATE SPECIAL FLANGES S.R.L. ITALY FORGING MATERIALS BRÜCK GMBH GERMANY FORGING MATERIALS BUHLMANN ROHR GERMANY TUBES AND PIPES VOESTALPINE TUBULARS GMBH AUSTRIA TUBES AND PIPES BOHLER WELDING AUSTRIA WELDING MATERIALS

Agenda

➢ History ➢ Company Profile ➢ Quality System, Project Management, Engineering & Design ➢ Manufacturing Capabilities and Facilities ➢ Products ➢ Investments

Quality System

GRIRO's authorisations & certificates

1. ISO 9001:2008 certification by Lloyd’s Register Quality Assurance 2. PED 97/23 EG Modul H & H1 3. ASME (S, U and U2 stamps) by American Society of Mechanical Engineers 4. GRIRO S.A. is authorized to design and manufacture pressure equipment and components for Nuclear Installation acc. to CNCAN (National Commission for Nuclear Activity Control) 5. AD 2000 Merkblatt HP 0 by TÜV RHEINLAND Group 6. ONORM EN ISO 3834-2 by TUV Austria 7. LABORATORIES accredited acc. to SR EN ISO 17025:2005 (No. LI 813) 8. ISO 14001:2004 certification by Lloyd’s Register Quality Assurance 9. ISO 18001:2007 certification by Lloyd’s Register Quality Assurance

• 10. Manufacture License of Special Equipment (Boiler Level A)

certification by General Administration of Quality Supervision; Inspection and Quarantine of P.R.China;

• 11. Manufacture License of Special Equipment (Pressure Vessel Level

A1 and A2) certification by General Administration of Quality Supervision; Inspection and Quarantine of P.R.China

• 12. DIN 18800-7:2008-11 by TÜV RHEINLAND Group
• 13. TRCU Certification acc. to Russian Regulation available project by

project

GRIRO has all required in-house facilities for inspection, NDE, mechanical and chemical tests

LABORATORIES are accredited acc. to EN 17025:2005 by RENAR GRIRO Basic NDE Technology Certified Personnel for nondestructive testing according to EN 473 and PED 97/23 EN 473 & PED 97/23 UT MT PT RT Level II 3 3 3 3 Level III 1 2 2 1 Certified Personnel for nondestructive testing according to LA-IL-011 rev.0 Ed. 2 issued according to to SNT-TC-1A UT MT PT RT Level I 3 Level II 4 4 4 7 Level III 1 1 1 1 1.Radiographic Test (RT) X Ray, Co and Ir 2.Magnetic Particles Test (MT) 3.Liquid Penetrant Test (PT) 4.Ultrasonic Test (UT) 5.Spectrometer for chemical composition 6.PMI Spectrometer 7.TOFD (Time of Flight Diffraction) 8.Videoendoscopy technology

Quality System – Testing Facilities

Engineering & Design

GRIRO’s Engineering Division is staffed with experienced and qualified engineers, abilitate to perform multidisciplinary projects including design and structural analysis calculation DESIGN FACILITIES Personel - 8 design engineers Calculation software: COMPRESS-Acc.to ASME VIII Div.1&2 -2013 Edition FINGLOW – Local loads calculation acc. to WRC 107 & 297 ASPENTECH -version V8.4 aspenONE- Software for H/E acc.to ASME VIII Div.1, CODAP,ADM,EN13445 & TEMA PROBAD- Software acc.to ADM vers.07.04.00, stand 11/2014 SAINT’AMBROGIO – Software acc. To EN 13445 PROBAD- Software acc.to EN 12952, vers 04.04.00, stand 11/2014 In house programs for calculations based on references as follows :

• ASME
• TEMA
• PD 5500
• Dennis Moss- Pressure Vessel-Design Manual
• Roark’s Formulas for Stress&Strain

Design software: - AUTOCAD 2012

• AutoDesk Inventor Series 11- for 3D Design

Project Risk Management Plan Work breakdown Structure In GRIRO Project Management involves planning activities, executing tasks and managing people and assets. The goal is to complete the project objective as stated in the initial planning phase. The preliminary version

• f

the GRIRO Quality Plan contain as a minimum the information relative to: 1. Applicable management processes. 2. Time schedule and required resources to deliver the objective of this contract. 3. Work breakdown structure. 4. Preliminary top level control plan, including a preliminary version of the manufacturing and inspection plan with phases/tasks, milestones, deliverables and activities. 5. Preliminary risk plan, project controls, documentation schedule.

Project Management

Agenda

➢ History ➢ Company Profile ➢ Quality System, Project Management, Engineering & Design ➢ Manufacturing Capabilities and Facilities ➢ Products ➢ Investments

Diameter 8 m Length 60 m Wall Thickness (Hot/Cold Bending) 300/120 mm Weight 320 Tons

Manufacturing Capabilities

Welding Assembly Heat Treatment Testing Cutting Rolling Machining

Personnel

400 employees of which

• 1. 73 % (292) production personnel
• 2. 27% (108) engineering, quality,

administrative support function and management

Workshop area

• Overall Area : 116,360sq.m
• Covered Floor Space : 71,011 sq.m
• Actual area used for equipment

manufacturing : approx. 40,000 sq.m Other :

• 126 x 32.5 m 135 x 16 m
• 135 x 32 m 77 x 16 m

Heavy wall workshop : 194 x 35 m Thin to average wall workshop : 150 x 30 m

Special facilities

Clean Room Specialized area dedicated for processing of stainless steel and nuclear power plant equipment

Manufacturing Capabilities and Facilities

Cutting and Edge Preparation

Oxy-Acetylene Gas Cutting Plasma Jet Cutting Planning & Milling

Forming and Bending

Plate Bending: Dia.: 500 –8000 mm Thk.: 6 – 300 mm Head Dishing:

• Max. Dia.:

3000 mm

• Max. Thk.: 100 mm

Plate Bending Machine with Hydraulic Control Wilhelmsburger – Germany CNC Control Gas/Plasma Cutting ECHONOGRAPH 3100 Koike – Japan Planning and Milling Machine WMW Germany Head Dishing Hydraulic Press

Machining

Tubesheets holes NC drilling Dia.:1/2" - 1.1/2”

• Max. Thk.: 1,000 mm

Tube expansion Speed 450 RPM Torque 22,6 Nm

Numeric Command Drilling Machine Matex pro/2300–maus/Italy

Manufacturing Capabilities and Facilities

Welding

Orbital welding Power 1250 A Height Welding Column 4 m (7 m with extension)

Manufacturing Capabilities and Facilities

GTAW (WIG) welding Cladding equipment

Welding and Cladding

SAW SMAW GTAW (WIG) GMAW (MIG/MAG) Tandem-twin-wire Submerged Arc Welding

Automatic welding equipment

Manufacturing Capabilities and Facilities

Automatic Nozzles Welding on heads Tandem-twin-wire Submerged Arc Welding TA-Roller Beds for shells fit up Automatic Submerged Arc Welding

Welding and Cladding

SAW SMAW GTAW (WIG) GMAW (MIG/MAG) Tandem-twin-wire Submerged Arc Welding

NC Boring & Drilling Lathe BERTHIEZ – France NC Horizontal Milling & Boring Machine SOMUA ERNAULD–France

Machining

CNC Boring and Drilling Lathe Maximum Load 50 to Maximum Machining Diameter 10000 mm Maximum Machining Height 4900 mm CNC Horizontal Milling and Boring

• Max. Dia.:

200 mm Spindle Boring Axial Cross 1100 mm

Manufacturing Capabilities and Facilities

Heat Treatment

Furnace: 24 x 10 x 9.8 m Temp.: 1050°C Electric (local): 500- 750°C

Surface protection

Blasting Grinding Polishing Painting

Heat Treatment Furnace– Cooperheat Local Heat Treatment by Electric Resistors of Medium Frequency

Hydraulic Testing

Max: 1,000 BAR

Manufacturing Capabilities and Facilities

Shotblasting room

2 x 160 Ton Lifting capacity 5 x 50 Ton 6 x 30 Ton

Cranes

Manufacturing Capabilities and Facilities

Shipping possibilities

Distance (Km) Nearest Barge Terminal OLTENITA PORT 60 Nearest Sea Terminal CONSTANTA PORT 250 Nearest Air Cargo Terminal OTOPENI 20 Nearest Rail Freight Terminal GRIVITA 1

Investments

New QA/QC equipment New manufacturing equipment for productivity increasing Workshop refurbishing IT software for design and ERP networking system Environment (Waste Management System; Exhausting Installation; Vacuum Clean Units) Personnel training

Quality Productivity New products Environment protection Personnel Starting with 2006 we invested over 10 mio Euro in:

Thank you for your attention