AST Continuous Casting Applications Plant Country Q-ty - - PowerPoint PPT Presentation

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AST Continuous Casting Applications Plant Country Q-ty - - PowerPoint PPT Presentation

Jan 16, 2024 8 likes •369 views

AST Continuous Casting Applications Plant Country Q-ty Application ALCAN Alma Canada 6 Cast Bar, Rolled Rods between Mills ALCAN Jonquiere Canada 3 Cast Bar ALCAN St. Jean de Maurienne France 5 Cast Bar ALUAR Argentina 2 Cast

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AST Continuous Casting Applications

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Plant Country Q-ty Application

ALCAN Alma Canada 6 Cast Bar, Rolled Rods between Mills ALCAN Jonquiere Canada 3 Cast Bar ALCAN St. Jean de Maurienne France 5 Cast Bar ALUAR Argentina 2 Cast Bar SOUTHWIRE Kentucky USA 1 Cast Bar Continuous Properzi (OEM) * Italy 50+ Cast Bar, Liquid Aluminum HYDRO Norway 3 Cast Bar, Wires Coiling Bayside Aluminum South Africa 3 Cast Bar ELVAL Greece 1 Continuous wide strip casting HALCOR Greece 1 Continuous wide strip casting (AL-Zn-Ti Alloys) RONDAL Slovenia 2 Continuous strip casting, Liquid Aluminum KBC Russia 2 Cast Bar SURAL Venezuela 1 Cast Bar ANKOR Samara Russia 1 Liquid Al on strip caster DOORHAN Russia 2 Liquid Al on strip caster MAOF Israel 2 Brass billets continuous casting ALUMAN Greece 1 Continuous strip casting NEXANS Brazil 1 Cast Bar ALCOA Brazil 1 Liquid AL Casting Name Unknown Dubai 1 Cast Bar Madras Aluminium India 1 Cast Bar Yunnan Aluminiun China 1 Cast Bar

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Continuous Casting

(Wire Production)

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Continius Properzi Line for rod with possible position for temperature control

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Continius Properzi line for slabs

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Bar Temperature measurements with AST IR-Thermometer (Correct installation)

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On site installation -1

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On site installation -2

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Bar Temperature measurements with AST IR-Thermometer (Wrong installation)

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Bar Temperature measurements with AST IR-Thermometer (Correct installation)

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Continuous Casting

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Continuous Casting Properzi Line, ALUAR, Argentina

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300 320 340 360 380 400 420 440 460 480 500 520 540 560 580 600 16:57:39 16:58:39 16:59:39 17:00:38 17:02:12 17:03:12 17:04:16 17:05:16 17:06:16 17:07:20 17:08:21 17:09:22 17:10:23 17:11:23 17:12:22 17:13:23 17:15:49 17:17:25 17:18:38 17:19:48 17:21:48 17:23:15 17:24:30 17:25:40 17:26:52 17:28:44 17:29:51 17:31:00 17:32:05 17:33:13 17:34:19 17:35:28 17:36:40 17:37:44 17:38:48 17:39:55 17:40:57 17:41:57 17:43:03 17:44:10 08-11-00 17:44 TR

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Continuous Casting Properzi Line, ALUAR, Argentina, AL 1000

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410 420 430 440 450 460 470 480 21:33:37 21:34:14 21:34:51 21:35:28 21:36:05 21:36:41 21:37:17 21:37:54 21:38:32 21:39:08 21:39:47 21:40:24 21:41:00 21:41:37 21:42:13 21:42:51 21:43:29 21:44:08 21:44:47 21:45:22 21:45:59 21:46:40 21:47:15 21:47:51 21:48:27 21:49:05 21:49:42 21:50:19 21:50:56 21:51:33 21:52:09 21:52:45 21:53:22 21:54:02 21:54:38 21:55:20 21:55:59 21:56:37 21:57:14 08-11-00 21:57 TR

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Continuous Casting Properzi Line, ALCAN Cable, Canada, AL 16160

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460 480 500 520 540 560 580 600 1 10 19 28 37 46 55 64 73 82 91 100 109 118 127 136 145 154 163 172 181 190 199 208 217 226 235 244 253 262 271 280 289 298 22-01-02 17:12 Temp.

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Rod Coiler measurements

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Continuous Casting

(Strip Production)

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Measurements on Wide strip caster

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Measured Temperature Profile across a strip

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Scanning track during wide strip casting process

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Measurements on narrow strip caster

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Strip Caster and Liquid Al Temperature Measurements

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Liquid AL stream measurements

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Liquid AL Bath surface Temperature

689 690 691 692 693 694 695 696 697 1 5 9 13 17 21 25 29 33 37 41 45 49 53 57 61 65 69 73 77 81 85 89 93 97 101 105 109 113 117 121 125 129 133 137

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Liquid AL Stream Temperature

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Liquid AL Bath surface Temperature

650 655 660 665 670 675 680 685 690 695 700 705 710 715 720 1 4 7 10 13 16 19 22 25 28 31 34 37 40 43 46 49 52 55 58 61 64 67 70 73 76 79 82 85 88 91 94 97 100 103 106 109 112 115 118 121 124 127 130 133 136

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P3000 – IR Thermometer for Continuous casted Bar & Strip Temperature measurements AM3000 – IR Thermometer for molten measurements

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P3000 Infrared Thermometer

Electrical specifications:

Power supply: AC 100-240V 50/60Hz 0.25 - 0.15 A Optional outputs: 4-20 mA, 0-20 mA, 0-10 V, RS-232, RS-422, RS485, Alarms, Profibus, Profinet.

Optional:

Display P110 monochrome single channel Scanning System PS3000. Pointing laser source: Class II

Mechanical specifications:

Sensor overall dimensions: 273 x 127 x 113.5 mm Sensor weight: ~3.5 kg

Ambient condition:

Operating temperature range: 0°C +50°C Storage temperature range: -20°C +70°C Humidity: unlimited for the sensor-head Optics: Spot diameter: 10mm from a distance of 1 meter Different optics is available.

Features:

Simple to use - no calibrations required High accuracy - (1%) in real site conditions Capable of measuring targets with variable emissivity Measures, through smoke, dust, water vapor etc. Temperature range: 300-1000°C / 572- 1832°F Rugged design Full range of accessories Wide range of built-in functions Application: Aluminum forging, continuous casting, rolling.

Performance:

Temperature range : 300 -1000°C / 572- 1832°F Emissivity range : 0.1 - 1.0 Response time: 0.1 - 10 Sec Default value: 0.5 sec Accuracy and Repeatability : +-1% 27

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AM3000 Features

  • Performance:

Temperature range: 450-900°C/840-1650°F Emissivity range: 0.1 –1.0 Response time: 0.1Sec - 10Sec

  • Accuracy and repeatability: ±1%
  • Electrical specifications:
  • Power supply: AC 100-240V 50/60Hz 0.25 - 0.15 A
  • Optional outputs: 4-20 mA, 0-20 mA, 0-10 V, RS-232, RS-422,

RS485, Alarms, Profibus, Profinet.

  • Optional:
  • Display P110 monochrome single channel
  • Scanning System PS3000.
  • Pointing laser source: Class II
  • Mechanical specifications:
  • Sensor overall dimensions: 273 x 127 x 113.5 mm

Sensor weight: ~3.5 kg

  • Ambient condition:
  • Operating temperature range: 0°C º +50°C

Storage temperature range: -20°C º +70°C Humidity: unlimited for the sensor-head

  • Optics:
  • Spot diameter: 10mm from a distance of 1 meter
  • Different optics is available

* Simple to use * High accuracy - (1%) (Verified in real-world applications) * Capable of measuring targets with variable emissivity * Temperature range: 450-900°C/840- 1650°F * Rugged design * Full range of accessories * Wide range of built-in functions

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PS3000 Scanning System

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Metal Processing Application: Profile, Billet, Strip and bar. Plug & Play, Simple to Install Fully Automatic tracking Manual Option of camera aiming Allows for Continuous reliable Temperature Measurement

Features:

Selection of scanning modes:

  • Hottest point
  • Smooth point
  • Program point (pendulum mode)
  • Continuous scanning (pendulum mode)

Adjustable scanning range up to ± 22º Adjustable scanning step from 0.1º to 5º Adjustable scanning time Minimal working distance 1 meter Maximal working distance target size dependence

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SD3000 Application SW

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SD3000 Application SW

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SD3000 Application SW

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SD3000 Application SW

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SD3000 Application SW

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Alloy Selector AS3000

  • This device allows switching groups manually by using its thumbwheel switches and push
  • button. It is connected to P110 display with using of special cable. Below the Picture 1 of

the device is shown:

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Alloy Selector AS3000

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