Join Indias First Indigenous Investment Casting foundry exclusively - - PowerPoint PPT Presentation

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Join Indias First Indigenous Investment Casting foundry exclusively - - PowerPoint PPT Presentation

Aug 09, 2023 133 likes •483 views

Join Indias First Indigenous Investment Casting foundry exclusively for Aerospace, Defence & Medical application Aerospace Defense Medical A World Class Investment Casting Foundry AS9100 Certified Investment Casting Foundry History

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SLIDE 1

Join India’s First Indigenous Investment Casting foundry exclusively for Aerospace, Defence & Medical application

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SLIDE 2

A World Class Investment Casting Foundry Aerospace Defense Medical

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SLIDE 3

AS9100 Certified Investment Casting Foundry

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History

 1995 We established M/s Inova Cast with well-equipped modern manufacturing facilities for manufacturing Investment Castings.  2000 Certified by ISO 9001, P.E.D. & AD 2000 - Merkblatt W 0 from TUV Nord.  2005 We started 2nd manufacturing unit M/s Inovative Technocast to fulfill growing needs from our customers.  2010 We developed In-House CNC Machine Shop to supply ready to use quality components to our customers.  2015 We started our Third foundry Turbo Cast (India) Pvt. Ltd, certified for AS 9100C, exclusively for Aerospace, Defense and Medical applications.

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Production Capacity and Range

Description Capacity / Range

10,000 Meter2 7,000 Meter2 45 Grams to 45 Kg. for Steel 600 mm X 300 mm X 200 mm 2.00 mm 60 MT / Month 40 MT / Month As Cast Ra 3.2 to 6.3 µm Machined Ra 0.4 µm (Min) Valves, Pumps, Automobile, General Engg. 150 Nos. ISO 9001, P.E.D., AD 2000-Merkblatt W 0 10,000 Meter2 7,000 Meter2 600 mm X 300 mm X 200 mm

  • Export Market (50% Export)

(50% Domestic) Germany, France, U.K., Spain, Japan, USA, Mexico, Argentina, Australia

  • Quality Approval
  • Built up Area
  • Area of Land
  • Weight Range
  • Max. Overall Size
  • Min. Wall Thickness
  • Installed Capacity
  • Present Production
  • Surface Roughness
  • Industries Catered
  • Total Employee

Inova Cast Pvt. Ltd.

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SLIDE 6

Production Capacity and Range

Description Capacity / Range

10,000 Meter2 7,000 Meter2 45 Grams to 45 Kg. for Steel 600 mm X 300 mm X 200 mm 2.00 mm 60 MT / Month 40 MT / Month As Cast Ra 3.2 to 6.3 µm Machined Ra 0.4 µm (Min) Valves, Pumps, Automobile, General Engg. 150 Nos. ISO 9001, P.E.D., AD 2000-Merkblatt W 0 10,000 Meter2 7,000 Meter2 600 mm X 300 mm X 200 mm

  • Export Market (50% Export)

(50% Domestic) Germany, France, U.K., Spain, Japan, USA, Mexico, Argentina, Australia

  • Quality Approval
  • Built up Area
  • Area of Land
  • Weight Range
  • Max. Overall Size
  • Min. Wall Thickness
  • Installed Capacity
  • Present Production
  • Surface Roughness
  • Industries Catered
  • Total Employee

Inovative Technocast Pvt. Ltd.

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SLIDE 7

Production Capacity and Range

Description Capacity / Range

  • Area of Land
  • Built up Area
  • Weight Range
  • Max. Overall Size
  • Min. Wall Thickness
  • Installed Capacity
  • Present Production
  • Surface Roughness (Steel)
  • Surface Roughness (Aluminum)
  • Total Employee

16,000 Meter2 8,000 Meter2 45 Grams to 45 Kg. for Steel 15 Grams to 15 Kg. for Aluminum 600 mm X 300 mm X 200 mm 2.00 mm for Steel 1.50 mm for Aluminum 50 MT / Month 10 MT / Month As Cast Ra 3.2 to 6.3 µm Machined Ra 0.4 µm (Min) As Cast Ra 2.4 to 3.2 µm Machined Ra 0.6 µm (Min) 50 Nos.

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SLIDE 8

Our Vision & Mission

To adopt a solutio drive approah to ahieve Custoer Delight ad create marked presence internationally. To e a gloal solutio provider i Ivestet astigs for a ihe arket

  • f Aerospace, Defense and Medical applications offering high degree of

dediatio ad ost effetive solutios.

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SLIDE 9

Our Road Map……

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Values

Cast Precision: to Produce high quality products for customers Cast Reputation: to keep a good reputation Cast Progress : to make progress everyday

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SLIDE 11
  • Aerospace
  • Medical
  • Defence
  • Electronics
  • Turbocharger

Industries Catered

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Aerospace

Material : L 169 (A357 T6) Weight : 0.700 Kg Thickness : 2.50 mm minimum Application : Air Bus Fuel Pump Part Material : MSRR 6527 (S.S.) Weight : 0.100 Kg Thickness : 1.50 mm minimum Application : Rolls Royce Engine Part Material : A356 T6 Weight : 0.500 Kg Thickness : 3.00 mm Minimum Application : Boeing Engine Part

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Defence

Material : A356 T6 Weight : 0.100 Kg Thickness : 1.50 mm minimum Application : Defence Part Material : A356 T6 Weight : 5 Kg Thickness : 2.50 mm Minimum Application : TIFCS (Army Tank) Material : 17-4 PH Weight : 1.400 Kg Thickness : 2.50 mm minimum Application : Light Machine Gun Part

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Defence

Material : A356 T6 Weight : 0.180 Kg Thickness : 1.50 mm minimum Application : Defence Part Material : A356 T6 Weight : 0.170 Kg Thickness : 1.50 mm Minimum Application : Defence Part Material : A356 T6 Weight : 0.290 Kg Thickness : 1.5mm minimum Application : Electro Optical Part

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SLIDE 15

Defence

Material : A356 T6 Weight : 0.610 Kg Thickness : 1.50 mm Minimum Application : Defence Part Material : A356 T6 Weight : 0.670 Kg Thickness : 1.50 mm minimum Application : Defence Part

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SLIDE 16

Medical

Material : A356 T6 Weight : 8 Kg Thickness : 1.50 mm minimum Application : Medical Part Material : AISI 316L Weight : 0.850 Kg Thickness : 1.50 mm minimum Application : Medical Part Material : Al. Alloy A360 Weight : 1.700 Kg Thickness : 2.00 mm Minimum Application : Medical Part

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SLIDE 17

Turbo Charger

Material : Austenitic Heat Resistant Steel Weight : 3.600 Kg Thickness : 2.50 mm Minimum Application : Turbo Charger Part Material : Austenitic Heat Resistant Steel Weight : 3.600 Kg Thickness : 2.50 mm Minimum Application : Turbo Charger Part

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Electronics

Material : A356 T6 Weight : 0.075 Kg Thickness : 1.50 mm minimum Application : Semi-conductor Part Material : A356 T6 Weight : 0.300 Kg Thickness : 1.60 mm minimum Application : Semi-conductor Part Material : Low Alloy Steel Weight : 0.100 Kg Thickness : 1.50 mm minimum Application : Electronics Part

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Aluminum Alloy

Material : A356 T6 Weight : 0.060 Kg Thickness : 1.50 mm minimum Application : Renewable Energy Material : A356 T6 Weight : 0.060 Kg Thickness : 1.50 mm minimum Application : Renewable Energy Material : A356 T6 Weight : 0.100 Kg Thickness : 2.00 mm minimum Application : Renewable Energy

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Production Facilities

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Surface Treatment

Anodizing Phosphating Powder Coating

Pickling & Passivation

Blackening Painting Zinc Coating Sand Blasting

Chromate Conversion

Turbo owns a variety of surface treatment methods and facilities.

Tumble Blasting Mirror Polishing

Out Sourced In House

Electro Polishing

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SLIDE 22

Special Techniques Enable Turbo Cast to Be Competent with Those Difficulties at Wax Injection stage When Mfg the Parts with Inner-Sophisticated-Structures.

Special Techniques

Soluble Wax Core Simulation In House

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Special Techniques

Special Techniques Enable Turbo Cast to Be Competent during Wax Pattern Development Without Tooling & with Those Difficulties at Shell Making stage When Mfg the Parts with Inner-Sophisticated-Structures.

Ceramic Core Rapid Proto Typing Out Sourced

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SLIDE 24

U.T.M.

Metallurgical Microscope

Testing & Inspection Facilities

Spectrometer (Spectro GmbH) Hardness Tester Impact Machine

CMM (700X700X600)

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SLIDE 25

NDT Facility

FPI (Fluorescent Penetrant Inspection)

  • Semi Automatic System as per NADCAP Requirement
  • 1)

MPI (Magnetic Particle Inspection) NABL Approved (Local)

  • 2)
  • Prod Type Magnetic Particle Testing Machine
  • 3)
  • ISO/ IEC 17025: 2005 Certified
  • ASNT Person Qualification

Radiography Testing

  • AC7004 Certified
  • NAS 410 Person Qualification

In House Out Sourced NADCAP Appd. (Bangalore)

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SLIDE 26

Heat Treatment Facility

  • Normalizing
  • Annealing
  • Hardening

In House Out Sourced

  • Solution Annealing
  • Tempering
  • Precipitation Hardening
  • Drop bottom type Heat treatment Furnace for Alloy
  • Water Quenching & Polyalkylene Glycol Quenchant Solution

In House From 2017

  • NADCAP Approved (Bangalore)
  • Hardening / Oil Quenching (Local)
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0.00 0.50 1.00 1.50 2.00 2.50 3.00 3.50

Turn over in Million USD

Inova Inovative Turbo

Turnovers in the Last years

2001-02 $ 0.50 M 2002-03 $ 0.50 M 2003-04 $ 1.00 M 2004-05 $ 1.50 M 2005-06 $ 2.50 M 2006-07 $ 4.00 M 2007-08 $ 5.50 M 2008-09 $ 5.00 M 2009-10 $ 4.00 M 2010-11 $ 5.00 M 2011-12 $ 6.50 M 2012-13 $ 7.00 M 2013-14 $ 7.00 M 2014-15 $ 7.00 M 2015-16 $ 7.00 M 2016-17 $ 7.00 M

0.00 0.50 1.00 1.50 2.00 2.50 3.00 3.50

Turn over in Million USD

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SLIDE 28

Alloy of Products

40% 3% 5% 2% 30% 10% 10%

Aluminium Copper Nickel Alloys Cobalt Alloys Stainless Steel Low Alloy Steel Others

  • Stainless Steel
  • Aluminum Alloys
  • Copper Alloys
  • Nickel Alloys

1.4308, 1.4408, 1.4581, CK3MCuN, CN7M, CH-20, CF3M, 17-4 PH, etc. A201, A206, A356, A357, A359, C355, C357, F357, L51, L92, L119, L169, etc. Aluminum Bronze, Tin Bronze, Phosphorus Bronze, etc. CW12MW, CZ-100, M35-1, CW6MC, CU5MCuC, N12MV, Inconel, etc.

  • Cobalt Alloys

Stellite-6, Stellite-12, etc.

  • Loy Alloy Steel

1.7744.5, etc.

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Industry Catered

Aerospace Electronics Medical Defence

Renewable Energy

Turbocharger

30% 40% 10% 10% 5% 5%

Aerospcae Defence Medical Electronics Turbocharger Renewable Energy

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AS 9100 Certificate ISO 9001 Certificate

Quality Accreditation Certificates

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BEL, Chennai - 2015 KUN Aerospace - 2015

Customer Appreciation Letter

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Our Valued Customers

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Our Associate Group Companies

Email :- info@inovacast.com Website :- www.inovacast.com

Inova Cast Pvt. Ltd. Inovative Technocast Pvt. Ltd.

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Turbo Cast (India) Pvt. Ltd.

Phone No. E-mail Website Address +91 - 2825 - 280301 / 280302 info@turbo-cast.com www.turbo-cast.com Survey No. 21, Village :- Biliyala, Rajkot - Gondal National Hightway, B/h Pan Agri Export, Rajkot - 360311,Gujarat, India