Steel Casting Foundry FACTS & FIGURES Foundry located in Samsun - - PowerPoint PPT Presentation

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Steel Casting Foundry FACTS & FIGURES Foundry located in Samsun - - PowerPoint PPT Presentation

Sep 12, 2023 383 likes •688 views

Steel Casting Foundry FACTS & FIGURES Foundry located in Samsun / Turkey 30.000 tones / year capacity Casting capacity starting from 1 kg. up to 25 tones for 1 single part FACTS & FIGURES FACTS & FIGURES 470 Employees

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Steel Casting Foundry

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SLIDE 2

FACTS & FIGURES

▪ Foundry located in Samsun / Turkey ▪ 30.000 tones / year capacity ▪ Casting capacity starting from 1 kg. up to 25 tones for 1 single part

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SLIDE 3

FACTS & FIGURES

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SLIDE 4

FACTS & FIGURES

▪ 470 Employees ▪ 18 engineers & 25 technicians ▪ 3 shifts /6 days a week ▪ Exporting 83% of total production to EU Countries ▪ Turnover in 2018 € 40 million ▪ No subcontractors

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SLIDE 5

CUSTOMER SCALE

49% 17% 8% 8% 6% 5% 4% 4%

  • 1. Crusher Industry
  • 2. Incineration Industry
  • 3. Railway Industry
  • 4. Energy Plants
  • 5. Cement Industry
  • 6. Heat Treatment Industry
  • 7. Work Machinery Spares
  • 8. Other Industries
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SLIDE 6

EXPORT FIGURES

Finland Germany Switzerland Belgium France Holland Others 37 % 21 % 18 % 9 % 6 % 5 % 4 %

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PRODUCTION SCALE

60% 18% 10% 9% 8% 5%

  • 1. Manganese Steel
  • 2. Heat Resistant Steels
  • 3. Low Alloyed Steels
  • 4. Carbon Steel
  • 5. Cr-Mo Steels
  • 6. Other Casting
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PRODUCTION SITES

Study & Project Pattern Shop Molding Lines Core Shop Casting Lines Heat Treatment Machining Shop Quality Control Packing & Delivery

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SLIDE 9

STUDY / PROJECT / R&D

  • 3D Modelling by UniGraphics
  • Special designs according to customer

needs

  • CAM datas for CNC Machining
  • Raw datas for casting simulation
  • Casting Simulation by Nova Solid and

Magma at the same time

  • Improvement in casting design
  • Prevention of possible defects

throughout the casting

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SLIDE 10

PATTERN SHOP

  • 15 employees
  • Pattern manufacturing with 3 different materials

(Wood, Araldite & Aluminium)

  • 6 CNCs in charge for pattern
  • Pattern revision
  • Storage of patterns (free of charge)
  • Insurance against natural disasters
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MOLDING LINES

  • All Alphaset resin systems
  • Silica sand
  • 3 full automatic molding lines

(3.000 x 2.000 mm, 1.200 x 800 mm & 1.600 x 1.200 mm)

  • 3 semi-automatic hand molding lines
  • 100 molds/hour capacity
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SLIDE 12

CORE SHOP

  • 12,5 lt capacity core shooter
  • 25 lt capacity core shooter
  • 25 lt capacity core shooter
  • Hand core making line for special

applications

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CASTING LINES

  • 4 induction furnaces of 1 ton capacity
  • 2 induction furnaces of 2 tones capacity
  • 2 induction furnaces of 2.5 tones capacity
  • 2 induction furnaces of 5 tones capacity
  • 2 induction furnaces of 8 tones capacity
  • 34 tones liquid metal capacity
  • 25 tones for 1 single part casting capacity
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HEAT TREATMENT

Various sizes of electrical normalization, water quenching & tempering furnaces.

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SLIDE 15

MACHINING SHOP

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MACHINING SHOP

Vertical Machining Centers: 2.000 x 1.120 x 1.000 mm 1.250 x 1.000 x 1.000 mm 900 x 980 x 800 mm

  • CNC Lathes:

Ø 4.000 mm, Ø 2.000 mm, Ø 1.200 mm, Ø 900 mm, Ø 600 mm, Ø 700 mm Ø 550 mm

  • With different spesification 20 universal lathes
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SLIDE 17

MACHINING SHOP

Horizontal Machining Centers: 18.000 x 6.000 x 1500 mm 4.000 x 1.650 x 700 mm 1.800 x 1.320 x 700 mm 1.200 x 1.120 x 700 mm 1.520 x 650 x 650 mm 1.200 x 600 x 600 mm 1.020 x 550 x 560 mm 720 x 460 x 510 mm

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SLIDE 18

QUALITY CONTROL

  • Certified personnel
  • Radiography with Co 60
  • Ultrasonic Testing
  • Magnetic Particle Testing (Fixed &

Portable)

  • Microstructure Testing (Fixed &

Portable)

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SLIDE 19

QUALITY CONTROL

  • Dye Penetrant Testing
  • Tensile Strength Device
  • Charpy Impact Device
  • Hardness Device (HRC, HB, HV)
  • Dimension Control with 3D CNC

measuring device

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SLIDE 20

QUALITY CONTROL

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SOLIDES FOR PRODUCED PARTS

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SOLIDES FOR PRODUCED PARTS

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SOLIDES FOR PRODUCED PARTS

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SLIDE 24

SOLIDES FOR PRODUCED PARTS

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SLIDE 25

SOLIDES FOR PRODUCED PARTS

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SOLIDES FOR PRODUCED PARTS

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SLIDE 27

NEW FACTORY OF AS CELIK

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NEW FACTORY OF AS CELIK

▪Established in Kavak/Samsun, 50 km away from main factory ▪60.000 m2 total terrain ▪7.000 m2 covered area of factory building and additional other ancillary structures such as warehouses and social areas for workers ▪Two induction furnaces which have 2.500 kg charge capacity for each ▪Two molding mixers with 35.000 kg/h working capacity ▪Two heat treatment furnaces 6000x3800x2400 mm dimensions with 15.000 kg weight capacity for charge. Maximum 1100°C heat and four individual thermocouples to check heating process.

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SLIDE 29

Steel Casting Foundry

As Çelik Döküm İşleme San. ve Tic. A.Ş.

Address: Organize Sanayi Bölgesi, Dumlupınar cad. No:8 Kutlukent – Samsun TURKEY Telephone: +90 (362) 266 67 90 info.@ascelik.com www.ascelik.com