Steel Casting Foundry FACTS & FIGURES Foundry located in Samsun - PowerPoint PPT Presentation

Steel Casting Foundry

FACTS & FIGURES ▪ Foundry located in Samsun / Turkey ▪ 30.000 tones / year capacity ▪ Casting capacity starting from 1 kg. up to 25 tones for 1 single part

FACTS & FIGURES

FACTS & FIGURES ▪ 470 Employees ▪ 18 engineers & 25 technicians ▪ 3 shifts /6 days a week ▪ Exporting 83% of total production to EU Countries ▪ Turnover in 2018 € 40 million ▪ No subcontractors

CUSTOMER SCALE 4% 4% 5% 6% 8% 49% 8% 17% 1. Crusher Industry 2. Incineration Industry 3. Railway Industry 4. Energy Plants 5. Cement Industry 6. Heat Treatment Industry 7. Work Machinery Spares 8. Other Industries

EXPORT FIGURES Finland 37 % Germany 21 % Switzerland 18 % Belgium 9 % France 6 % Holland 5 % Others 4 %

PRODUCTION SCALE 5% 8% 9% 10% 60% 18% 1. Manganese Steel 2. Heat Resistant Steels 3. Low Alloyed Steels 4. Carbon Steel 5. Cr-Mo Steels 6. Other Casting

PRODUCTION SITES Study & Project Pattern Shop Molding Lines Core Shop Casting Lines Heat Treatment Machining Shop Quality Control Packing & Delivery

STUDY / PROJECT / R&D • 3D Modelling by UniGraphics • Special designs according to customer needs • CAM datas for CNC Machining • Raw datas for casting simulation • Casting Simulation by Nova Solid and Magma at the same time • Improvement in casting design • Prevention of possible defects throughout the casting

PATTERN SHOP 15 employees • Pattern manufacturing with 3 different materials • (Wood, Araldite & Aluminium) 6 CNCs in charge for pattern • Pattern revision • Storage of patterns (free of charge) • Insurance against natural disasters •

MOLDING LINES • All Alphaset resin systems • Silica sand • 3 full automatic molding lines (3.000 x 2.000 mm, 1.200 x 800 mm & 1.600 x 1.200 mm) • 3 semi-automatic hand molding lines • 100 molds/hour capacity

CORE SHOP • 12,5 lt capacity core shooter • 25 lt capacity core shooter • 25 lt capacity core shooter • Hand core making line for special applications

CASTING LINES 4 induction furnaces of 1 ton capacity • 2 induction furnaces of 2 tones capacity • 2 induction furnaces of 2.5 tones capacity • 2 induction furnaces of 5 tones capacity • 2 induction furnaces of 8 tones capacity • 34 tones liquid metal capacity • 25 tones for 1 single part casting capacity •

HEAT TREATMENT Various sizes of electrical normalization, water quenching & tempering furnaces.

MACHINING SHOP

MACHINING SHOP Vertical Machining Centers: 2.000 x 1.120 x 1.000 mm 1.250 x 1.000 x 1.000 mm 900 x 980 x 800 mm - CNC Lathes: Ø 4.000 mm, Ø 2.000 mm, Ø 1.200 mm, Ø 900 mm, Ø 600 mm, Ø 700 mm Ø 550 mm - With different spesification 20 universal lathes

MACHINING SHOP Horizontal Machining Centers: 18.000 x 6.000 x 1500 mm 4.000 x 1.650 x 700 mm 1.800 x 1.320 x 700 mm 1.200 x 1.120 x 700 mm 1.520 x 650 x 650 mm 1.200 x 600 x 600 mm 1.020 x 550 x 560 mm 720 x 460 x 510 mm

QUALITY CONTROL Certified personnel • Radiography with Co 60 • Ultrasonic Testing • Magnetic Particle Testing (Fixed & • Portable) Microstructure Testing (Fixed & • Portable)

QUALITY CONTROL Dye Penetrant Testing • Tensile Strength Device • Charpy Impact Device • Hardness Device (HRC, HB, HV) • Dimension Control with 3D CNC • measuring device

QUALITY CONTROL

SOLIDES FOR PRODUCED PARTS

SOLIDES FOR PRODUCED PARTS

SOLIDES FOR PRODUCED PARTS

SOLIDES FOR PRODUCED PARTS

SOLIDES FOR PRODUCED PARTS

SOLIDES FOR PRODUCED PARTS

NEW FACTORY OF AS CELIK

NEW FACTORY OF AS CELIK ▪ Established in Kavak/Samsun, 50 km away from main factory ▪ 60.000 m2 total terrain ▪ 7.000 m2 covered area of factory building and additional other ancillary structures such as warehouses and social areas for workers ▪ Two induction furnaces which have 2.500 kg charge capacity for each ▪ Two molding mixers with 35.000 kg/h working capacity ▪ Two heat treatment furnaces 6000x3800x2400 mm dimensions with 15.000 kg weight capacity for charge. Maximum 1100 ° C heat and four individual thermocouples to check heating process.

Steel Casting Foundry As Çelik Döküm İşleme San. ve Tic. A.Ş. Address: Organize Sanayi Bölgesi, Dumlupınar cad. No:8 Kutlukent – Samsun TURKEY Telephone: +90 (362) 266 67 90 info.@ascelik.com www.ascelik.com