Case Western Ca rn Re Reserve rve Un Unive vers rsity Th The - PowerPoint PPT Presentation

Case Western Ca rn Re Reserve rve Un Unive vers rsity Th The e La Laura and Alvin S Sieg egal Li Lifel elong Lea Learning Pr Program ( (SLLP) LLP)'s 's Contin tinuin uing Professio ssional Studie Studies s Div ivisio ision th throug ugh SL SLLP LIFT LI T Li Lightwei weighting Certif ification on Ad Advan anced M Mat aterial als Subc Subcommitte ittee Meeting ng of t f the M Mind nds held ld o on J n July ly 18, 18, 2017 2017 Prese sente ted d by by: : Monic ica Dum umitr itriu, iu, MBA Pr Projec ect Direc ector, Pr Profes essional Ed Education, SLLP LLP

July ly 18, 18, 2017 2017 Meeting ng Thank k you to u to our ur in industr dustry host: st: AS ASM I Internat ational al • Welcome Re Remark rks by y ASM • Intr troduc ductio tions s •

LI LIFT T Li Lightwei weighting Adva vanced M Materi rials Cu Curri rriculum Goa Goals CWRU S SLLP LI LLP LIFT T Li Lightwei weighting Additiv dditive Manuf ufactur turin ing • Work rking Gro roup p goals and objective ves for r deve velopi ping prof ofession onal certification on for or the incumbent wor orkfor orce. The c cur urric icul ulum um de development t is is an in industr dustry-dri rive ven appro pproach • “M “Meetin ting of th the M Min inds” ds” h held a d at t Sw Swagelok o k on Jun June 2 20  Modular r appro pproach t h to c curri rriculum design • Buil uildin ding bl blocks ks connecte ted d to to th the oth ther certif tific icate te programs s • in in A Additiv dditive Manuf ufactur turin ing a and d Polymers s Nation onal C Certification on Prog ogram w with NC3 •

Foun unda datio tion Cour urse se Ta Target et A Audien ence Busin usiness ss Lea Leader ership • Pr Product D Dev evel eloper er • Engi ngine neering ng Mana nage ger • Bi Biomed edical En Engineer eers • Non-Meta tallur urgist ists s • Sp Space Commun unic icatio tions s Sc Scie ientists tists • Mate teria ial Sc Scie ientists tists • Produc duct t Res esea earch • End U d Use sers s •

Foun unda datio tion Cour urse se Lea Learning Objec ectives es/Ta Takea eawa ways: Educ ducate te on l lig ightw tweig ight t mate teria ial s s • Unde dersta stand d th the lig ightw tweig ight t materi rials the hemselve ves • throug th ugh mode delin ing and d computa utatio tional mate teria ials s sci cience ce How to u use a a wide a arra rray y of l light htweight ht materi rials • Impro provi ving materi rial pro prope pert rties (such h as stre rength, h, • stif stiffness, s, and d duc ductil tility ity) Manuf ufactur turin ing (mate teria ial c cost, st, produc ductio tion rate te, o or • yi yield) Using ng alloys ys of adva vanced materi rials for r spe pecific • appl pplications

Unde dersta standin ding Adv dvanced d Mate teria ials s by by Marke kets: ts: Auto utomotiv tive AUTOMOTIVE: In the longer term, advanced materials such as magnesium and carbon fiber reinforced composites could reduce the weight of some components by 50-75%. Source: https://energy.gov/eere/vehicles/lightweight-and-propulsion-materials

Li Lightwei weighting – Altern rnative ve Materi rials Lightweight Material Material Replaced Mass Reduction (%) Magnesium Steel, Cast Iron 60-75% Carbon Fiber Composites Steel 50-60% Aluminum Matrix Steel, Cast Iron 40-60% Composites Aluminum Steel, Cast Iron 40-60% Titanium Alloy Steel 40-55% Glass Fiber Composites Steel 25-35% Advanced High Strength Mild Steel, Carbon Steel 15-25% Steel High Strength Steel Mild Steel 10-15% Source: Program Staff – Office of Transportation Technologies, Energy Efficiency and Renewable Energy, DOE/ORO/2065, March (1998) pp. 75-88

Materi rial Selection for r Design: Ashb hby y cha hart rt with h pe perf rform rmance indices Source: https://en.wikipedia.org/wiki/Material_selection

Adv dvanced M d Mate teria ials C s Cour urse se Modul dules Advanced Materials for Lightweighting Lightweighting for increased efficiency Application Examples Ferrous  Poor  Nonferrous  Good  Others (e.g. metal matrix composites)  Ideal  Polymers (address fiber for  Unexpected  composites) examples Using Alloys: Advantages  Disadvantages: e.g. Aluminum alloys 

Li Lightwei weighting Adv dvanced M d Mate teria ials C s Cour urse se - Nomenclatur ture Rev eview ew Meta tals: s: All ll met metals ls can be c e cla lassified ed as ei either er Fe Ferrou ous or or No Non-fe ferrou ous. Fe Ferrou ous: The hese ar are m metal als whi hich cont ch contai ain n iron. on. T The hey may ay hav have s smal all am amou ount nts of ot of othe her metal als or or ot othe her element nts ad added, to gi o give the he r required p prop operties. . All fe ferrou ous m metal als ar are m magne agnetic and c and gi give little resistance ance to o cor corros osion on Non-Fe No Ferrou ous Meta tals: s: The hese ar are m metal als whi hich d ch do o not not cont contai ain any n any i iron. on. The hey ar are not not magne agnetic c and and ar are usual ally m mor ore r resistant ant t to o cor corros osion on than han fe ferrou ous m metal als. Exam amples ar are al aluminu num, cop copper, lead ad. zinc and nc and t tin. n. Allo lloys: An al n alloy oy i is a a mixture of t of two or o or mor ore m metal als. Source: http://www.design-technology.org/CDT10metalslesson.htm

Li Lightwei weighting Adv dvanced M d Mate teria ials C s Cour urse se Source: http://164.100.133.129:81/eCONTENT/Uploads/Session- 4%20and%205%20Ferrous%20Alloys.pdf

Adv dvanced M d Mate teria ials C s Cour urse se Modul dules Basics Design: Develop Products Introduction to Design for Advanced Using advanced    Engineering Materials materials for Advanced Materials Thought Process lightweighting  E.g. Amount of stress technology  to hold through a point Business Case: Alternatives: Resources Cost issues for Substitute parts that are  Consultants  Advanced Materials already in service versus Equipment suppliers  Selection making new parts Academia  Life cycle (Reliability)  Government  Expectations  Core Considerations  Payback 

Adv dvanced M d Mate teria ials C s Cour urse se Modul dules Case Studies Making Materials Material Selection NASA GRC –nickel Powder Metallurgy Tools: Ashby Chart    alloys (considerations ASM – GrantaDesign  GE – shrouds include  ATC – lightweight characterization, etc.)  armor Casting  Others Forging   Important variables: Other topics: Resources Heat changes Recycling (What are Consultants    Electronics the technologies?) Equipment suppliers   Magnetism Thermal Expansion Academia    Government 

Access t to CW CWRU Co RU Core re Facility y Re Resourc rces: Material Material Analytical • Characterization & Characterization: Instrumentation: Imaging XPS, Auger, XRD, NMR, MS, GC, HPLC, • Analyze samples of TOF-SIMS, FIB AAS, FTIR and UV • all classes for identification, purity, properties Imaging: Biological Imaging: Fabrication and Transmission MRI, tomography Prototyping:   Electron Microscopy Capacitor design to  SEM, atomic force 3D printing to metal  microscopy (AFM), sputtering to Optical microfabrication

Next S t Ste teps? ps? Subm Submit c it concepts ts / ide ideas to s to sub sub-co commi mmittee • Comme mment • Sug Suggestio stions • Ref efinem emen ent • Al Alternat ate ide ideas & s & conte tent • Det eter ermine e res esources es req equired ed • Technical, b Tec busines ess, academ emic exp exper erts • Technic ical & & busin business ss da data ta / / e examples •

Next ext Meetin ting of A Adv dvanced M d Mate teria ials Subc s Subcommitte ittee Augu gust 15 fr 15 from 11a 11a.m .m.-12: 12:30 30 p.m .m. . at Gearing ng Solu lutions ns in n • Sol olon on, O Ohio o Pl Plea ease e RSVP P to mxd xd2@case. e.ed edu •

Thank you!!!! Contact: Monica Dumitriu, MBA Project Director, Professional Education The Laura and Alvin Siegal Lifelong Learning Program Division of Continuing Professional Studies Case Western Reserve University Mailing Address: 25700 Science Park Dr., Suite 100 Beachwood, OH 44122 mxd2@case.edu Beachwood Office: 216-368-3804 M: 216-630-1724