An Enterprise offering complete customer solution 7/11/2018 RU V1 - - PowerPoint PPT Presentation

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An Enterprise offering complete customer solution 7/11/2018 RU V1 - - PowerPoint PPT Presentation

An Enterprise offering complete customer solution 7/11/2018 RU V1 1 Organization Industry veterans come together to set up SISCOL Ravi Uppal Niladri Sarkar K . Rajagopal Designation: Director Marketing & Designation: Chairman & MD


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SLIDE 1

7/11/2018 RU V1 1

An Enterprise offering complete customer solution

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SLIDE 2

Organization

7/11/2018 RU V1 2 Ravi Uppal Designation: Chairman & MD 40 years of experience in the Electromechanical & Infrastructure industry. Distinguished record of setting up new businesses & turn around of on going

  • businesses. Worked with ABB, Siemens, L&T,

Volvo, JSPL Qualification: B Tech (IIT D), MBA (IIM – A) AMP (Wharton)

  • K. Rajagopal

Designation: Director (Finance) Over 35 years experience of distinguished service in manufacturing industry. Worked with ABB Switzerland, ABB India, JSPL Qualification: B Com, C.A. Niladri Sarkar Designation: Director Marketing & Business Development Over 33 years of experience in civil & structural design & manfg. Worked in leading PEB / Industrial construction companies like Interarch, Fedders Lloyd, JSPL, Geodesic Qualification: B Tech (Civil & Structural Engg, IIT D)

Industry veterans come together to set up SISCOL

Mohammad Inam

Designation: Head Operations Over 25 years of experience

  • f working in automobile &

fabrication industry. Has played instrumental role in setting up of Al Zamil and JSSL fabrication plant Qualification: Graduate Mechanical Engineer V K Bansal Designation: Head – Quality Assurance, EHS, Training Over 30 years experience of working with BHEL and Larsen & Toubro as Head of Quality Assurance Qualification: B Tech (Mechanical) D R Jagdish Designation: Head – Design & Engineering Over 14 years experience of designing several prestigious steel based infra projects including Hotels, Shopping malls, Airports Qualification: B Tech (Civil) Mtech (Structural Engg) Anand Shukla Designation: Head – HR & Administration Over 30 years experience of working with national & International Companies both in India & abroad. Qualification: Management Graduate

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Plural Leadership at Ground Level

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Pushp Raj

Expertize: Material Handling Operates all material handling vehicles with finesse

  • Mohd. Irshad

Expertize: Welding Experience: 16 Years Leads the welders, mentors, hand-holds them for defect-free welds

Murtza Ali

Expertize: Fit-up Experience: 15 Years Leads fitter to meet fit-ups requirement for error free welding

  • peration

Bharathidasan

Expertize: Automation Experience: 21 Years Configuring, setting-up

  • f machines, PTW

machine expertize

Prem Chand

Expertize: Multi- Machine Operation Operates all in-plant machines

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SISCOL’s Presence

Bengaluru New Delhi Bhilai

New Delhi (Corporate + Marketing Office) Bhilai (Manufacturing Location) Bengaluru (Design Office) 6 Regional Marketing Offices

Hyderabad Mumbai Chennai Raipur

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SLIDE 7

SISCOL: An Enterprise offering complete customer solution

Concept & Architectural drawing Basic & Detail designing Fabrication Drawing Fabrication

  • f Structures

& Final Finishing Logistics / delivery to door step Erection supervision & Project management

Indian fabrication industry is highly fragmented and scattered No Integrated player present across value chain Lack of scale, quality and strong design capabilty

7/11/2018 RU V1 7

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SLIDE 8

Client / Market Segments catered by SISCOL

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Highrise Buildings & Skyscrapers Airports Sports Stadiums Bridges, ROBs, Flyovers, Skywalks Parking Lots Hotels & Hospitals Seaports Facilities Industrial Infrastructure Metro-rail & Mono-rail Terminals

Large infrastructure projects using its vast experience in design, manufacturing and production of structural systems

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Our Business Associates

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  • Founded in 1971 in

Singapore

  • Over 40 years of experience

in design, engineering, Fabrication of steel structures & installation

  • Production facilities in

Singapore and Malaysia

  • Annual production

capacity of 84,000 tonnes

YONGNAM, Singapore

  • TRC is a full service

Engineering company founded in 1989

  • Excellent track record in all
  • f the engineering

disciplines, including Civil, Structural, Mechanical, and Electrical Engineering as well as Structural Steel Detailing

TRCWW, US

  • Power Mech is an

engineering and construction company in power and infrastructure industries (est. 1999)

  • Core activities include

Erection, Testing and Commissioning of BTG and BOP, O&M, renovation and modernization of power plant

PowerMech, India

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SLIDE 10

YONGNAM’s Iconic Structural Marvels

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Mumbai Airport Bangkok Airport Changi Airport The Rock Marina Bay Art Science Museum Gardens by Bay National Library Board Suntec City

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Design Software Resources

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  • Analysis and Design

Software:

  • STAAD.Pro, RAM Structural

System, Microstran, Limcon

  • Detailing Software:
  • TEKLA, AutoCAD
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USPs of SISCOL

Complete service package to customers Proximity to Raw Material Proven Design & Engineering capability High Capital & Labour Productivity Competitiveness in delivery period Flawless Quality End to End Logistics

7/11/2018 RU V1 12

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Organization Structure

Chairman & MD CFO & Director- Finance Company Secretary Audit F&A IT & Infra Taxation Director- BD & Marketing

  • Mktg. Sales

Contracts & Administration JVs / Business Associates Key A/c Mgmt Corporate Communication & Branding Head Operations & Delivery Vendor Dev. & Procurement

  • Prod. Mgmt
  • Material Planning
  • PPC
  • Production

QC Logistics & Delivery Cost Estimation Head - QA/ EHS/ Training QA EHS Training Head- HR & Admin Corporate Liasoning Corporate and Plant HR Admin Head- Field Services Resource Planning & Site Infra Planning Site Services Head - Order Handling & Project Management Project Engineers Industrial Infrastructure Business Strategy GM- Design & Engg Design Team Detailing

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Fabrication Facilities

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SISCOL fabrication plants are strategically located in the steel city of Bhilai, Chhattisgarh

  • Production unit:
  • total area of 28,000 sq.m
  • covered area of 11,000 sq.m
  • Total monthly production capacity of 2,500 MT
  • All critical processes are automated in the plant
  • Certified ISO 9001, 14001, 18001, 27001, 50001 Unit
  • 2nd plant under acquisition by Dec18

Earlier (under M/s Shivam Hi-Tech Unit-II) production capacity: 700 MT/month. To meet SISCOL’s 2500 MT/month:

  • flooring re-done
  • shed extended
  • new areas created
  • state of the machineries inducted (refer upcoming slide)
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SLIDE 15

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Fabrication Facilities – New Plant & Machinery

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S.No. Plant Machinery/ Equipment Capacity/ Total load in Kw Make ID/Specification/ Model No. Dimensions/Details 1 High Speed CNC H Beam Drilling Line 70 KW Jinan Sunrise CNC Machine

  • Co. Ltd.

CNC Drilling=TBHD1250 W=150-1250 mm, F=75-500 mm, L=15M 2 CNC Band Sawing & Line Cross Conveyor 25KW CNC Band=TDJ1250 & W=1250 mm, F=600 mm, L=12M 3 Automatic Shot Blasting Machine 80 MT/Day, 145KW MURZELLO Metal Finish System (P) Ltd 84243000 Passing Opening =W-1600 x H- 1200 mm 4 ABW 2100 Beam Welding Machine Primo Automation System Pvt.Ltd. (ESAB) ABW2100/85153100 W=250-2100 mm, Web Thickness=4-25 mm, Flange Thickness=5-45 mm, H=150-500 mm, L=2.5-15M 5 CNC CUTTING MACHINE WITH PLASMA FLAME Cutting Machine 37kw Primo Automation System Pvt.Ltd. Hypertherm MAXPro 200 Plasma/PASPL-4000 x 14000 x 1C x1A x 6B W=3160 mm, L=12100 mm, Cutting Speed=0-6000 mm/min 6 High Speed CNC Drilling Machine 22KW Jinan Sunrise CNC Machine

  • Co. Ltd.

TPHD2016 L x W=2000 x 1600 mm, T=6-120 mm, Dia=40 mm 7 Paint Booth System MURZELLO Metal Finish System (P) Ltd 84248910 Paint Booth Area: L = 15.5m x W = 5m x H = 5.5m Overall Paint Area: L = 48m x W = 15.6m x H = 9.1m

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SLIDE 17

CNC Band Sawing Machine & Line Cross Conveyor

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Capacity 25 kW Make Jinan Sunrise CNC Machine

  • Co. Ltd.

Model No. TDJ1250 Dimensions for H-Beams Web Ht. =1250 mm Flange Width =600 mm Length = 12M Saw blade lineal speed 20-100 m/min Saw blade size (mm) T:1.6; W:67; L:9300

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High Speed CNC H Beam Drilling Line

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Capacity/ Total load in kW 70 kW Make Jinan Sunrise CNC Machine Co. Ltd. Model No. TBHD1250 Work piece size Web = 150-1250 mm Flange = 75-500 mm

  • Max. Length = 15M

Drilling Speed 200-3000rpm

  • Max. Drilling Thk

80mm

  • Max. Drilling Dia

40mm CNC System FAGOR

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SLIDE 19

Automatic Shot Blasting Machine

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Make MURZELLO Metal Finish System (P) Ltd Capacity 80 MT/Day @ 1.5m/min Dimensions Passing Opening: W = 1600mm H = 1200mm Working Speed 0.5 - 3 m/min Total Power 145 kW Surface Finish Output SA 2.5 to 3

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SLIDE 20

CNC CUTTING MACHINE WITH PLASMA FLAME

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Make Primo Automation System Pvt.Ltd. Dimensions W=3160 mm, L=12100 mm Cutting Speed 0-6000 mm/min

  • No. Of Torches

7 (6 Oxy & 1 Plasma) Plasma Cutting System Hypertherm MAXPRO200 Dross-free Cutting 20 mm (Mild Steel) Max. Thickness/Severance 75 mm (Mild Steel)

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SLIDE 21

High Speed CNC Drilling Machine

7/11/2018 RU V1 21

Make Jinan Sunrise CNC Machine Co. Ltd. Model No. TPHD2016 (BT 40 & BT50) Max work piece size (L×W) 2000 x 1600 mm Thickness Range 6-100 mm Max drill diameter 40mm & 50mm CNC axis quantity 3 Precision ±0.08mm Capacity/ Total load in kW 22 kW

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SLIDE 22

Beam Welding Machine (with Fitment M/C)

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Capacity 37 kW Make Primo Automation System Pvt.Ltd. (ESAB) Model No. ABW2100 Dimensions W=250-2100 mm, Web Thickness = 4-25 mm, Flange Thickness = 5-45 mm, H = 150-500 mm, L = 2.5-15M Operating Speed

Auto Welder Roller = 0.5 - 3 m/min Conveyor Speed = 10 m/min

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Built-up Line (2B)

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Paint Booth System

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Make MURZELLO Metal Finish System (P) Ltd Overall Paint Area Length = 48m Width =15.6m Height = 9.1m Booth Dimensions Length = 15.5m Width = 5m Height = 5.5m Asthetics & Superior Finish Drying Arrangement Evacuation System Job Entry/Exit Door (H x W) 2000 x 800 mm Trolley 5 MT Winch 7.5 MT

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SISCOL's Wealth: It's Employees

0 - 5 Years 10% 6 - 10 Years 28% 11 - 20 Years 38% 21 - 30 Years 10% > 30 Years 14%

Experience Profile (in Years)

Baby Boomers 5% Gen X 36% Gen Y 59%

Employee Demographics

Management 69% Supervisory 22% Apprentice 9%

Staff Type

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Quality Vision

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Doing right, ‘first time – every time – in time’

  • Well trained & dedicated workforce
  • Proven quality systems & processes; Constantly improved
  • Automation in manufacturing processes
  • Digitalization & tech-enabled end-to-end systems
  • 3D modelling & design simulations

Even make it impossible to do wrong things

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Systems Philosophy at SISCOL

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Head Heart

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Integrated Management Systems Certification (1/2)

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ISO 14001:2015 OHSAS 18001:2007 ISO 9001:2015

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Integrated Management Systems Certification (2/2)

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IMS Policy ISO 27001:2013 ISO 50001:2011

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SISCOL's Customers

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Contd..

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7/11/2018 RU V1 32

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Strategic Customer Focused Digitalization Initiatives

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  • Digitalization initiatives: (unique to the steel industry)
  • Integrated Production Management System (IPMS) via StruMIS Fabrication Management Software
  • Bar-coded tracking: Ensuring material identification & traceability thru out the value chain
  • Smart Glasses: Remote monitoring of jobs by Customer / Leadership team on-demand, inspection &

maintenance of critical equipment's

  • GPS enabled logistics: To monitor shipments for on-time delivery to Customers
  • Internet of Things (IoT) based monitoring & utilization of critical assets
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Integrated Production Management System (IPMS) STRUMIS Software for Steel Fabrication

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  • Seamless integration with ERP: SAP B1
  • BoQ / BoM from Tekla software, MS Excel, Manual entry
  • Estimation & enquiry module for bidding activities vs. actual
  • In-built Nesting tool to optimize the material by linking to existing stock in SAP
  • Off-cuts management to its true shape with virgin plates attributes intact
  • Procurement module to manage the raw materials RFQ > PO > Receipt
  • Customized workflow templates for routing for different customers / contract
  • 3D model in STRUMIS for full piece progress tracking
  • Bar-coded part & mark level tracking, traceability & identification with mobile apps
  • Productivity measurement tools at Machine-, Process-, Operator-level
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SLIDE 35

Barcoded Tracking

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Impact & Benefits:

  • Ensuring traceability from raw-material up to finished

goods

  • Generation of packing list and verification at site with

a simple scan

  • Easier & faster management of site materials and piece

tracking

  • Eliminates manual entry, thus error-free

Features:

  • Piece-tracking at every stage of value addition

/ fabrication

  • Linkage with SISCOLs ERP
  • User-friendly way to track and trace pieces
  • Scan using mobile apps also
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Smart Glasses

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Impact & Benefits:

  • Remote monitoring of jobs by Customer / Leadership team on-demand
  • Online inspection & audits
  • Instant support: Remote maintenance assistance / troubleshooting
  • On-the-job training to workers to enhance their competency levels

Features:

  • Live streaming of video & voice

communication

  • Light weight device
  • Multiple passive viewers
  • Hands-free operations making

full utilization for actioning

Manufacturing Plant Cloud Service Office

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SLIDE 37

GPS enabled Logistics

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Impact & Benefits:

  • Exact location of customers consignment
  • Expected time of delivery for erection
  • SISCOL to monitor shipments for on-time delivery to Customers
  • Route mapping with alerts
  • Web & App based status screens

Features:

  • Global Positioning System (GPS) device on

truck

  • Updates on set frequency
  • Cloud infrastructure
  • 99% server uptime
  • Scalable for multiple parallel shipments
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SLIDE 38

7/11/2018 RU V1 38

Safety FIRST & Quality MUST Total QEHS Organization

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Regional Marketing & Sales

Contact Person Designation Mobile No. Email ID Niladri Sarkar Director - Marketing & Business Development +91-8826282223 n.sarkar@siscol.in Jatin Sharma GM - Marketing +91-8800387201 jatin.sharma@siscol.in marketing@siscol.in Himanshu Gupta New Delhi +91-9312736091 h.gupta@siscol.in Anup Pareek Mumbai +91-95348 89955 anup.pareek@siscol.in Sujit Barik Bengaluru +91-7894056034 s.barik@siscol.in Mada Samy Chennai +91-8667519396 m.samy@siscol.in

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SLIDE 40

Thank you

7/11/2018 RU V1 40