Amtest semin inar 2019 Production Equip ipment Shaping innovation - - PowerPoint PPT Presentation

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Amtest semin inar 2019 Production Equip ipment Shaping innovation - - PowerPoint PPT Presentation

Oct 31, 2023 351 likes •570 views

cab Produkttechnik Amtest semin inar 2019 Production Equip ipment Shaping innovation together 1/23 Structure 2 1 Our corporate str tructure 3 6 5 Think global, act local! 4 7 o Headquarters in Karlsruhe: product development, sales,

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Amtest semin inar 2019 Production Equip ipment

Shaping innovation together

cab Produkttechnik

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  • Headquarters in Karlsruhe: product development, sales, administration (1)
  • Production in Sömmerda, Thuringia: product development, manufacture (1)
  • Subsidiaries abroad: Niedermodern, France (2),

Chelmsford, USA (3), Shanghai, Guangzhou (6) and Taipei, Asia (5), Juárez, Mexico (4), Johannesburg, South Africa (7)

  • more than 389 employees in seven countries
  • 820 distribution partners in more than 80 countries

Structure

Our corporate str tructure

Think global, act local!

Own local subsidiaries in strategically important countries are fundamental. They make it possible to meet every individual market with the best possible understanding.

4 3 7 6 5 2 1

Karlsruhe Sömmerda

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  • “Made in Germany”

98 % of all mechanical components are produced in house

  • maximum vertical integration and latest production techniques
  • ressource efficient manufacture
  • Manufacture according to international standards

DIN EN ISO 9001:2015 (quality) and ISO 14001:2015 (ecology)

Production

Man anufacture an and su sustain inabili ility

Made in Germany

“The tag line ‘Made in Germany‘ says it: 98 percent of all mechanical components used in our devices and systems are manufactured in house.”

Erwin Fascher Managing Director and Production Manager

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Product markin ing

Products

Label printers XC Label printers SQUIX Print and apply system Hermes+ Labelling heads IXOR Laser marking system XENO 1

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Products

IC and special sockets Pin bars and socket connectors Contacts Laboratory cards Extender boards PCB magazines PCB separators

Ele lectronics

Portfolio

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MAESTRO

MAESTRO 2/2M

  • suitable for FR4/CEM3,
  • suitable for smaller numbers
  • less required space
  • excellent price-performance ratio
  • ergonomic working
  • length of board: 15-300mm, (<15mm not to handle)

MAESTRO 3E

  • suitable for FR4/CEM3
  • suitable for smaller and average numbers
  • excellent price-performance ratio
  • length of board: 1 mm up to 450 mm
  • separation possible even when

components overhanging the groove (cut-outs in the linear blade)

  • tables are step less adjustable
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MAESTRO

MAESTRO 4S

  • suitable for FR4, CEM3 and aluminum
  • suitable for high volume
  • length of boards: up to 600 mm
  • separation possible even when

components overhanging the groove (cut out in the linear blade)

  • cutting performance is displayed for the purpose of scheduling preventive maintenance
  • continuously adjustable separation length
  • very gentle separation because of automatic adjustment of the blade distance
  • 1-5 cuts can be stored on 9 programs
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MAESTRO

Conveyor belt MAESTRO 4S

  • time-saving and efficient by high volume
  • Speed and form feed free selectable
  • Small boards do not fall on top of each other
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MAESTRO

MAESTRO 5L

  • Suitable for FR4 and CEM3
  • For very high volume up to a width of 310mm
  • time-saving
  • 2 x SMEMA Interface for integration into assembly lines
  • No mistake through an operator
  • Display to show cutting performance in mm or pieces
  • Connection for dust extractor (Clean Version incl. brushes…..)
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MAESTRO

MAESTRO 6/X03

  • Suitable for FR4, CEM3 and aluminum (Alu blades/misalginment)
  • For longer boards up to 1500mm
  • Separation length continuously adjustable
  • Each blade can be adjusted separately
  • cutting performance is displayed for the purpose of scheduling preventive

maintenance

  • Three cuts with one movement
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MAESTRO

MAESTRO 6/X01

  • Suitable for FR4 and CEM3
  • For longer boards up to 1500 mm (Standard 600 mm)
  • Separation length continuously adjustable
  • Cutting performance is displayed for the purpose of scheduling preventive

maintenance

  • Components height max. 40 mm, respectively 70 mm (601/70)
  • Separation in both directions
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Perfect V-groove

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Stress reduced separation

What can I do to reduce stress during separation?

  • Distance upper/lower blade should be max. that the board is just separated
  • Make more than one cut and reduce cut by cut the distance between upper and lower blade (MAESTRO 4S and 6/X03)
  • Ceramic components should be placed 3-5mm away from the v-groove
  • Milling out/drilling holes parallel to critical components
  • Replace blades. Worn out blades have a radius at the blade point which is not any longer 0,1mm, therefore it does not fit into the

v-groove smooth = increased stress

  • See v-groove recommendation to work with less stress, because it fits to our blades
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Wear and tear of blades

Why do blades chip, how can I reduce the wear and tear?

  • Upper/lower blade touch each other (often after changing a blade) Re-adjustment of the blade stop necessary
  • Board get jammed because blades run into a component and operator pulls out the board (with shock)

adjust blade guard correct to avoid that you can separate outside the v-groove

  • Misalignment between upper/lower blade to big, stress arise MAESTRO 3E/4S/6 check with dial gauge, Maestro 2/2M “by hand” or

straight edge

  • Milling at the v-groove wrong, lateral pressure in the blade
  • Big chip means cut into a component, small one means usually that the blades touch each other
  • Distance upper/lower blade should be max. that the board is just separated
  • Use of “Fake Blades”, quality poor

cor

  • rrect
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Separation system

Circular blade Wedge separation + less space needed + suitable for FR4 and alu (4S & 6.X03) + ergonomic/fatigue-proof working + less wear and tear + separation possible even when components overhanging the groove + excellent price-performance ratio + low tension on ceramic components

  • except tension Maestro 2/3E

+ less wear and tear + suitable for alu and FR4

  • tension on ceramic components
  • no separation when components overhanging

the groove

  • not suitable for higher volume
  • price-performance ratio
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PCB-Magazine 600/700

Series 600 Series 700

  • cost-efficient
  • Width adjustment by screw clamp
  • Up to 310mm width
  • Width is adjusted seldom
  • Precision spindles ensure the parallelism
  • Gear belt allows very fast adjustment of the width
  • Up to 510 mm width
  • Width needs to be changed often
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Serie 800

PCB-Magazine 800

  • Precision spindles ensure the parallelism
  • Gear belt allows very fast adjustment of the width
  • Up to 510 mm width
  • Width needs to be changed often and fully automatically
  • Coupling to be connected with servomotor of the unloader
  • Left, back bottom means different sizes of magazines can be used on

the unloader

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Pneumatic jack to open the transport saftey Wedge to open the transport safety

PCB-Magazine 800

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Transport safety PCB-Magazine

TS1 Automation TS with lock TS2 Reverse operation TS with lock TS4 Automation TS

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Special magazines

Twin magazine Triple magazine Low height magazine Double capacity

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Thank you

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