ACCEL Instruments GmbH Advanced Technology Equipment and Turn-Key - - PowerPoint PPT Presentation

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ACCEL Instruments GmbH Advanced Technology Equipment and Turn-Key - - PowerPoint PPT Presentation

Oct 29, 2022 178 likes •449 views

ACCEL Instruments GmbH Advanced Technology Equipment and Turn-Key System Supplier for Research, Industry and Medical worldwide Business Units RF Components and Systems Linear Accelerators Specialized Manufacturing Projects Superconducting

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ACCEL Instruments GmbH, Focus on SRF and ILC – Visit JLAB Jan. 27, 2005

ACCEL Instruments GmbH

Advanced Technology Equipment and Turn-Key System Supplier for Research, Industry and Medical worldwide

RF Components and Systems Linear Accelerators Specialized Manufacturing Projects Superconducting Magnet Systems Circular Accelerators Proton/Ion Therapy Synchrotron-Beamlines X-Ray Systems Special UHV Equipment

Business Units

ACCEL-Site in the Technologiepark Bergisch Gladbach (BAB A4)

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ACCEL Instruments GmbH, Focus on SRF and ILC – Visit JLAB Jan. 27, 2005

ACCEL Sites

Bergisch Gladbach (9000 m²) Administration, Marketing/Sales, Management, Engineering, Manufacturing, Assembly, Testing, Troisdorf (5500 m²) Series Production of the Superconducting Main Quad Magnets Glarus/Schweiz (300 m²) Mechanical Machining, Sales

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ACCEL Instruments GmbH, Focus on SRF and ILC – Visit JLAB Jan. 27, 2005

ACCEL Instruments GmbH

1980 - 1993 Siemens AG/Interatom GmbH in Bergisch Gladbach „Accelerator and Magnet Technology“ 1993/94 Foundation of ACCEL Instruments GmbH, Management Buyout Contract with Siemens AG Production Facilities, Rights, Documentation Regulation Transfer, Guarantees, etc. Transfer of about 30 existing Key People End of 2004 Staff of 270 People Physicists, Engineers, Manufacturing Specialists, Commercial, Controlling, Administration More than 2000 Person Years of accumulated KnowHow and above 400 Mio € of Business Volume since 1980

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ACCEL Instruments GmbH, Focus on SRF and ILC – Visit JLAB Jan. 27, 2005

ACCEL Personnel

50 100 150 200 250 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004

  • Dipl. Ing. / Dipl. Physiker

Dipl.Ing. (FH) Techniker(Ing.Bereich) Techniker / Facharbeiter

  • Admin. / Sekreteriat

Hilfskräfte / Aushilfen Auszubildende

An Advanced Technology Engineering and Manufacturing Company

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ACCEL Instruments GmbH, Focus on SRF and ILC – Visit JLAB Jan. 27, 2005

ACCEL – Core Competences and Markets

Products / Services

K Lin. & Circ. Accelerators K RF Cavities / SRF Modules K S.C. Magnet Systems K Beamlines, Insertion Devices K Vacuum & Cryog. Systems K International Project and Quality Management

Markets

 Fundamental & Applied Research  Medical/ Particle Therapy  Energy/ Nuclear  Advanced Technology Industry

Technologies

U RF U Magnets U Superconductivity / Cryogenics U Vacuum U Optics U Specialized Manufacturing U Integr. System Control

physics layout – engineering – design – manufacturing – assembly – testing - service

Certified by DIN EN ISO 9001:2000, DIN EN 13485:2003, KTA and further norms

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ACCEL Instruments GmbH, Focus on SRF and ILC – Visit JLAB Jan. 27, 2005

World Map of Customers and Partners in Fundamental and Applied Research (not complete)

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ACCEL Instruments GmbH, Focus on SRF and ILC – Visit JLAB Jan. 27, 2005

Engineering <> Manufacturing <> Series Production <> System Integration

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ACCEL Instruments GmbH, Focus on SRF and ILC – Visit JLAB Jan. 27, 2005

Engineering <> Manufacturing <> Series Production <> System Integration

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ACCEL Instruments GmbH, Focus on SRF and ILC – Visit JLAB Jan. 27, 2005

Engineering <> Manufacturing <> Series Production<> System Integration

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ACCEL Instruments GmbH, Focus on SRF and ILC – Visit JLAB Jan. 27, 2005

Engineering <> Manufacturing <> Series Production <> System Integration

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ACCEL Instruments GmbH, Focus on SRF and ILC – Visit JLAB Jan. 27, 2005

Production of Superconducting Niobium Cavities

ACCEL manufactured e.g. 360 CEBAF, 109 SNS and about 50 TESLA Cavities as a Special Equipment Supplier (Technology Transfer DESY, JLAB, Cornell, Wpt. Univ.)

SNS TESLA

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ACCEL Instruments GmbH, Focus on SRF and ILC – Visit JLAB Jan. 27, 2005

2 TESLA Cavities with guaranteed Performance for BESSY

Preparation steps Done at Manufacturing ACCEL 100 µm BCP (closed loop) ACCEL Heat treatment 800 °C DESY 20 µm BCP (closed loop) ACCEL High pressure rinsing (HPR) ACCEL Assembly in cleanroom ACCEL Transport under vacuum ACCEL Vertical test DESY

HPR at ACCEL

For Future Projects: All steps under responsibility of ACCEL with using existing DESY inspection, furnace and test infrastructure

Test at DESY

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ACCEL Instruments GmbH, Focus on SRF and ILC – Visit JLAB Jan. 27, 2005

TESLA Cavities for BESSY and DESY*

1E+9 1E+10 1E+11

5 10 15 20 25 30 35

Eacc [MV/m] Q0

AC55 AC56 AC57 AC59 AC60 AC61 AC62 AC63 AC64 BE1 BE2 AC cavities for DESY (prepared by DESY): heat treated at 800 C and 1400 C (except AC63) BE cavities for BESSY (prepared by ACCEL): only heat treated at 800 C

* reference TESLA TDR, DESY 2001

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ACCEL Instruments GmbH, Focus on SRF and ILC – Visit JLAB Jan. 27, 2005

Superconducting RF Accelerator Modules (Examples)

LEP 200 Nb/Cu, 352 MHz Cornell Type 500 MHz Single Cell SRF Module for Cornell, NSRRC, CLS, DLS

3rd harmonic, 1500 MHz Landau Module for BESSY (Inhouse Development)

Technology Transfer from CERN and Cornell

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ACCEL Instruments GmbH, Focus on SRF and ILC – Visit JLAB Jan. 27, 2005

Superconducting Linear Accelerators for FEL/ERL Applications and the Future ILC

SRF Cavities and Modules for the future projects X-FEL/DESY (1000 Units) in Hamburg und ILC (20000 Units) SRF Accelerator Module for the future 4GLS X-Ray Source in UK (License Agreement with FZ Rossendorf)

ACCEL is the World leading Company in SRF Technology

Courtesy DESY Courtesy DESY

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ACCEL Instruments GmbH, Focus on SRF and ILC – Visit JLAB Jan. 27, 2005

CCL Modules for SNS in Oak Ridge/USA

Complete CCL-Module during RF Test at ACCEL CCL Linac at SNS

ACCEL manufactured, assembled, aligned and rf tuned 4 CCL Modules as a Special Equipment Supplier (Co-operation with LANL)

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ACCEL Instruments GmbH, Focus on SRF and ILC – Visit JLAB Jan. 27, 2005

Delivered: SLS/PSI, CH 100 MeV In Production: DLS, UK 100 MeV ASP, Australia 100 MeV PTB, Germany 0,5-50MeV Technology Transfer from DESY (Dortmund Univ.) License Agreement on S-Band Lin. Collider Components with DESY

SLS/PSI, CH

Turn-Key S-Band Electron Linear Accelerators for Synchrotron Light Sources and Medical Applications

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ACCEL Instruments GmbH, Focus on SRF and ILC – Visit JLAB Jan. 27, 2005

Turn-Key 40 MeV Proton/Deuteron SRF Linac for SARAF/Israel

3 Phases:

Assessment and Design Study (incl. Beam Dynamics Simul. and Error Analysis) Design-Build-Install. Linac Injector with Prototype SRF-HWR Module (incl. Infrastructure Requirements) Upgrade to 40 MeV

Parameter for p / d Value Unit Energy maximal 40 MeV Energy minimal 5 MeV Energy adjustment accuracy 200 keV/step Current maximal (cw) 2 (4) mA Current minimal (cw) 40 µA

  • Transv. emittance (norm. rms)

< 1 π*mm*mrad

  • Longit. emittance (rms)

< 4 π*nsec*keV/n Operation 6000 hours/year Reliability 90 %

Intense Inhouse R&D, strong Interaction with World‘s leading Accelerator Labs (e.g., INFN LNL, ANL, MSU, Frankfurt Univ., FZJ, LANL, ORNL, PSI, AECL)

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ACCEL Instruments GmbH, Focus on SRF and ILC – Visit JLAB Jan. 27, 2005

SARAF p/d Injection Linac

RFQ PSM EIS LEBT MEBT

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ACCEL Instruments GmbH, Focus on SRF and ILC – Visit JLAB Jan. 27, 2005

Prototype Superconducting HWR Module for SARAF

  • Acceleration of protons and

deuterons from 1.5 MeV/u on

  • Cavity vacuum and insulation

vacuum separated

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ACCEL Instruments GmbH, Focus on SRF and ILC – Visit JLAB Jan. 27, 2005

ACCEL Project Team for SARAF

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ACCEL Instruments GmbH, Focus on SRF and ILC – Visit JLAB Jan. 27, 2005

X-Ray Beamline for Protein-Cristallography at the Canadian Synchrotron Light Source CLS

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ACCEL Instruments GmbH, Focus on SRF and ILC – Visit JLAB Jan. 27, 2005

Precision Reflectometer for Charakterisation of Optical Lens Systems for the EUV-Semiconductor Lithography (PTB/Berlin)

The Characterisation

  • f Extreme Ultra

Violett (EUV) Lens Systems is performed by this High Precision Reflectometer working under Ultra High Vacuum Conditions

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ACCEL Instruments GmbH, Focus on SRF and ILC – Visit JLAB Jan. 27, 2005

Superconducting Magnet Systems

Superconducting Magnet Systems for Research Superconducting Magnet Energy Storage for the Stabilisation of a Laboratory Current Supply Superconducting Magnets are Key Components for Nuclear Fusion Plants

(ITER/TFMC, Consortium AGAN (ACCEL, Alstom, Ansaldo, Noell)

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ACCEL Instruments GmbH, Focus on SRF and ILC – Visit JLAB Jan. 27, 2005

Proton Therapy Facilities

Rotating Gantry

ACCEL is delivering the first European Clinical Proton Therapy Facility (RPTC/München) and is expecting to supply more such Facilities in the near Future

Room for Eye Treatment Beamline Superconducting Cyclotron

Treatment Room

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ACCEL Instruments GmbH, Focus on SRF and ILC – Visit JLAB Jan. 27, 2005

ACCEL Instruments GmbH

  • Advanced Technologies, Turnkey Systems
  • Engineering and Manufacturing
  • Integrated System Control, Software
  • Highly motivated, qualified people
  • Project oriented, integrative, flexibel
  • Worldwide Business
  • intensive, fruitful and multinational

Cooperations

We would be happy to serve with all our Management, Engineering and Manufacturing Capabilities and Know-How for the most exciting Accelerator Projects worldwide… and for the Future International Linear Collider