A Glimpse on FRP (Fiberglass Reinforced Plastics) (Fiberglass Reinforced Plastics) Presented by: Mr. Vishal Gosai Fibre Glass Processors Rajkot Email : fgpindia@yahoo.co.uk Mobile no : +91-98252 19781 Web : www.fibreglassprocessors.co.in
Overview: FGP’s Resins & Material Handling FGP’s Products & Range Design Criteria FRP Basics and Features Applications of FRP Applications of FRP FGP’s Products & Services 2
Resins, FRP, and Materials: Type of Resins we deal: Isopthalic Resin (unsaturated polyester) Vinyl Ester Resins Bisphenol Resins Epoxy Resins Type of Fibre Glass Reinforced Plastics [FRP] we manufacture: FRP – FRP with Isopthalic resins FRVE – FRP with Vinyl Ester resins FRVE – FRP with Vinyl Ester resins FRB – FRP with Bisphenol resin FRE – FRP with Epoxy resins Materials we deal: PP [Polypropylene] -- PP/FRP PVC [Polyvinyl Chloride] -- PVC/FRP HDPE [High-Density Polyethylene] PVDF [Polyvinylidene Fluoride] -- PVDF/FRP 3
Products: Pipes & Fittings (PP, HDPE, PVC, CPVC, PVDF) [Capacity up to 315 mm OD, PN-10] FRP Lining (Anti Corrosive Lining, FLUROPOLYMER Lining) Laboratory Fume Chamber with Scrubbing System FRP Gratings FRP Cable Trays Epoxy Electric Poles Automobile Parts Flange & Motor Guards Custom fabrication Electroplating Tanks and Disc Filter Units 4
Range of our Products: GRP filament wound pipes for Chemical, Potable Water & Effluents [Sizes from 25 mm ID to 1500 mm ID, pressure rating PN-3, PN-6, PN-10 ] [Special Pressure class can be produced on request] Tanks (Storage Tanks, Transport Vessels, Pickling Tanks, Rinsing Tanks, Dilution & Degreasing Tanks etc.) [Capacity up to 700Kl] Vessels (Reaction Vessels, Mixing Vessels, Pressure Vessels, Vacuum Receivers etc.) [Capacity Up to 20 kL, Pressure Rating PN – 6 and Vacuum up to 730 mm Hg] Air Pollution Control Systems including Scrubber, Centrifugal type exhaust blowers, Hoods, Ducting network, Chimney, Re-Circulation Pump with Re-Circulation Pipeline [Capacity Up to 30,000 Mt 3 /Hr, Blower up to 50 HP, Ducting and chimney up to 1500 mm Dia 5
Design & Testing Standards: Vessels and Tanks - BS 4994 – 1992 Pipes - AWWA – C 950 - BS 5480 - IS 12709 - ASTM D2996 - ASTM D2996 6
FRP:- The Material! Fibre Glass Reinforced Plastics [FRP] is a composite which constitutes of glass and resin. The Glass Fibres (chopped strands) with its arbitrary arrangements provides mechanical strength to the composite and the resin offers chemical resistance and acts as bonding material. Various types of resins from unsaturated polyester resins to epoxy based resins are used to suit the wide range of chemical and temperature resistance. To obtain a quality product with a specific ratio of mechanical strength to chemical resistance, we design the composite material along with woven roving mat [bi- directional mat] strictly considering our customers requirement to obtain the optimum chemical and temperature resistance with high physical and mechanical properties. 7
Characteristics of the Material: Resistance to most of the corrosive chemicals used in various process industries High strength to weight ratio Light weight compared to other conventional materials of construction Easy to handle and installation due to light weight East to repair thus lower down time Low thermal and electrical conductivity Longer service life 8
Routine Tests for Products: Dimension check Water filling test Hydro test Pressure test Vacuum test Spark test Other mechanical properties as required 9
Applications of the Products: Chemical Material Testing Chemical Industries Laboratories Caustic Chloride Industry Oil & Gas Exploration Projects Water Pollution Control Dyes & Chemicals Desalination & R. O. Plants Textiles Bromine & Salt Plants Pesticides Industries D. M. Plant Electronics & PCB Manufacturing Plants Petrochemical Industries Cooling Towers Cooling Towers Pharmaceutical Industries Pharmaceutical Industries Watch Industries Potable Water Pipelines Motorcycle & Automobile Industry Wire Drawing Fertilizer Industries Fastener Manufacturers & Cold Rolling Paper & Pulp Plant Mill Sugar Plant Electroplating & Metal Finishing and Metal Refineries Vanaspati & Acid Oil Plant 10
FRP Pickling Tanks 11
Cylindrical Vertical FRP Tank FRP TANK – FOR EXPORT FRP TANK – FOR EXPORT FRP TANK – FOR EXPORT 12
PP/FRP Storage Tank FRP TANK – FOR EXPORT FRP TANK – FOR JET FUEL STORAGE – FOR US ARMY 13
FRP Pipes & Tanks: 14
FRP PICKING TANK FRP CABLE TRAY – LADDER / PERFORATED TYPE 15
FRP Gratings: 16
Horizontal FRP Tank 17
FRP Launders & Gutters: 18
FRP Pressure Vessel & Storage Tank: 7Kl Pressure vessel : test Pressure @ 9Kg/cm2 7Kl Pressure vessel : test Pressure @ 9Kg/cm2 200KL PP/FRP TANK - EXPORT 19
FGP: At the Biogas Industry Have innovated indigenous FRP designs for Biogas and Fertilizer Plant (BGFP) FGP is a prestigious member at Indian Biogas Association (IBA) Have implemented biogas plants from domestic to small scale to large plants Recently launched BioEnergiFerTM a domestic waste disposal system which can also be used for rural sanitation at B4E Global Summit at New Delhi Pioneered FRP Panel Roofs and FRP Panel Tanks Instrumental to develop a FRP Low Pressure Water Scrubber for enriching raw biogas Instrumental to develop a FRP Low Pressure Water Scrubber for enriching raw biogas Leading professional for piping using Electro-Fusion Welding at all biogas plants for both slurry and gas pipelines Provider of turnkey solutions for medium and large scale biogas plants with enrichment and bottling facility, such as, Abohar, Punjab – 600 m 3 BGFP Muktsar, Punjab – 1000 m 3 BGFP Fathehabad, Haryana – 600 m 3 BGFP Sri Ganganagar – 1200 m 3 BGFP 20
FRP Roof & Membrane Gas Roof: 21
FRP SELF SUPPORTING ROOF: 22
FRP Panel Tanks: CAPACITY : 1000M3 23
FRP Low Pressure Water Scrubber: 24
20KL UNDERGROUNG FRP TANK 20KL UNDERGROUNG FRP TANK 10KL FRP TANK 25
FRP SELF SUPPORTING DOME FRP SELF SUPPORTING DOME ON PURI NEW BUS STAND – BASE DIA. 4MTR, HEIGHT – 5MTR 26
Thank you Fibre Glass Processors Email : fgpindia@yahoo.co.uk Mobile no : +91-98252 19781 Web : www.fibreglassprocessors.co.in
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