S.P. UNITED INDUSTRY SDN BHD Manufacturer of Stainless Steel Butt Welded Fittings
HISTORY Established in 1997, S.P. United Industry Sdn Bhd ( SPI ) has progressively made a name for itself in the last couple of years as one of the most reputable manufacturer within the stainless steel pipe fittings market. SPI commenced with the one piece type of Lap Joint Stub End Manufacturing. This product has been successfully exported to Japan, Europe, America and Asia. Due to the overwhelming response from our international marketing network, SPI has expended their product range to manufacture LR Elbows in year 2000, following by Reducer, Straight Tee & Cap Our commitment on the strict control of quality management system has been rewarded with the prestigious certification of ISO 9001: 2000 from Lloyd's in May 2003. With this, we believe SPI will continue to pursuit greater achievement in the very near future
HISTORY • Primary product: Lap Joint / Stub End (JIS & ASTM Standard) • Paid up Capital: RM 9,000,000 • Joint Venture between JAPAN, Malaysia & Singapore • Products expansion to elbow in year 2003 • Following by reducer, straight tee & Cap • ISO 9001 certified in year 2003 • PED 97/23/EC certified in year 2010
PRODUCTS & MARKET ASTM A 403/ JIS Standard Materials grade : 304/304L & 316/316L Welded & Seamless Size: ½” to 12” (Sch10S & Sch40) Main export marker: - Japan, USA, Europe, South East Asia 2018 turn over : RM 62,000,000 (USD15,000,000) Capacity : 2,400 metric tons per year (200 metric tons per month)
SPI Stainless Steel Butt Welded Fittings Products Range Stub End / Lap Long Radius Reducer Equal Tee Cap Joint Elbow Standard: Standard: Standard: Standard: Standard: JIS & ASTM JIS & ASTM JIS & ASTM JIS & ASTM ASTM (Type A, B & C) 45 & 90 Deg Concentrate & Eccentric Materials: Materials: Materials: Materials: Materials: 304/304L 304/304L 304/304L 304/304L 304/304L 316/316L 316/316L 316/316L 316/316L 316/316L Size Range: Size Range: Size Range: ½” to 12” inches Size Range: Size Range: ½” to 12” inches SCH10 ½” to 12” inches SCH10 SCH 10 & 40 (Con. R) ½” to 8” inches ½” to 10” inches ½” to 8” inches SCH40 ½” to 8” inches SCH40 ½” to 6” inches Schedule 10 & 40 Schedule 10 & 40 SCH 10 & 40 (Ecc. R) Welded & Seamless Welded & Seamless Welded & Seamless Welded & Seamless Seamless
S.P. United Yearly Sales & Output 70,000,000 2500 60,000,000 2000 50,000,000 1500 40,000,000 RM 30,000,000 1000 Turnover (RM) Metric tons 20,000,000 500 10,000,000 0 0 02/03 03 (Apr- 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 Dec) Year
COMPANY INFORMATION • Plant Area : 10,000 m2 • Overall manpower: 180 staff • Licensed Manufacturing Warehouse Company - LMW (issued by Custom Malaysia under section 65/65A of the Custom Act 1967) • More than 90% of our products is exported • SPI is dedicated to produce high quality Stainless Steel Butt Welded Fittings to perfectly fit every extreme requirement. We understand that in today’s demanding world only products with high grade of quality will survive. That’s is why we constantly strive to produce only the best.
ISO & PED CERTIFICATE
ORGANIZATION CHART Managing Director General Manager Ware Production QA & Project & HR & Shipping Sales & Purchasing house & Planning QC Technical Account Admin & Logistic Marketing Store Raw Packaging Quality Maintenance Materials & Delivery Inspection Elbow S. Tee/ Lap Joint Health & Section Reducer & Cap / Stub end Safety
PROCESS FLOW (STUB END / LAP JOINT) • Incoming Materials Inspection • QC Final Inspection • Cutting Mat. QC Preparation • Packing & Store • Hot Forging Store Forging • CNC Machining CNC
PROCESS FLOW (ELBOW, S. TEE & REDUCER) • Incoming Materials Inspection • Beveling • Cutting Chamfer / Mat. Beveling Preparation • Forming/ Hydraulic Press • Acid Pickling • Shot Blasting Pickling Forming • Quality check & final • Heat Treatment (Annealing) inspection • Sizing (shaping) Quality H/T & • Transfer to Store check Shaping
QUALITY CONTROL QUALITY SYSTEM PLAN FOR LAP JOINT Raw Material Standard: JIS G3459, ASTM A312 Finished Product Standard: JPF SP-001, JPI-7S-15, SAS 354, ASTM A403, ASME B16.9, MSS SP-43 Material To Delivery Machine Item Of Quality Control List Of Quality Record Reference Method of Control Production Way of Disposal Standard Process Name of Process Number Record Quantity Way E N R 1 QA Incoming raw - Chemical composition, mechanical Mill Certificate Mill Certificate PED97/23/EC, material property. Annex 1 Paragr 4.3 EN10204:2004 JIS /ASTM Spe △ □ □ 2 QC/P Material Inspection - Type, material grade identification, Raw Material Inspection Job Card A I N=3/N ME Return Material Accepta quantity, appearance, dimension. Report △ □ □ Internal Stock Issue Material Grade - Color code for identification. C - 100% V Re-paint Color code Classification △ □ 3 P Cutting B-5,6,7,9,15 Visual check, dimension check Material Cutting Job Sheet Job Card A I N=3/N ME Repair or Scrap In house Spec. ○ Internal Stock Issue △ ○ □ 4 P Pressing (Lap) CP-3 Visual, pressing dimension (Lap) Job Card C D 100% V Repair or Scrap In house Spec. ○ □ 5 P Furnace F-1,2,3 Temperature, time Daily Furnace Report Job Card A - 100% CH Adjustment or In h ▲ request for repair Spec. Hea chart △ ○ □ 6 P Forging LJ-1,2,3 Scratch, shape, dimension, forging Forging Inspection Report Job Card A I N=3/N ME Repair or scrap In house Spec condition. Laporan Harian Forging Internal Stock Issue △ ○ □ 7 P Pressing (OD) HP-3 Visual, pressing dimension (OD) Job Card C D 100% V Repair or Scrap In house Spec. △ ○ □ 8 P C.N.C NC-1,2 Appearance, dimension and CNC Quality Inspection Job Card A I N=3/N ME Re-CNC, change In house Spec CNC-1~10 beveling end Report of application, or CNC 15~18 Internal Stock Issue scrap CNC 21~29 9 QC Product Inspection - Type, material grade identification, QC Inspection Report Job Card, A I Random ME ▲ □ Counter measure JPF, JPI, SAS, M appearance, dimension, customer’s Internal Stock Issue Limit sample, (At least record for reject Spec. requirement if any Finished Product 3pcs) Specification 100% V □ △ 10 QC Product marking - Type, appearance, description - Job Card B M 100% V ○ ○ Re-mark In house Spec. △ ○ ○ 11 QC Marking on box - Poor / blur marking Work Instruction for marking Job Card B M 100% V Re-mark In house Spec. eg smear. Work Instruction for packing △ ○ ○ 12 Store Stock - Damage deterioration Receive Issue Note Job Card C - 100% V Re-mark In house Spec. △ ○ 13 Store Delivery - Quantity, packing style, destination Packing List Job Card A O 100% V □ Recovery Section Quality Record Record Way Person In-charge P Production A Quality Record I Inspection Report ME Measurement E Executed by △ Worker QA Quality Assurance B Check CH Chart V Visual N Managed by ○ Line Leader QC Quality Control C No record required D Daily Job Report R Report to □ Supervisor, Executive M Marking Instruction Note ▲ Appointed worker O Export Report
Recommend
More recommend
