S.P. UNITED INDUSTRY SDN BHD Manufacturer of Stainless Steel Butt - - PowerPoint PPT Presentation

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S.P. UNITED INDUSTRY SDN BHD Manufacturer of Stainless Steel Butt - - PowerPoint PPT Presentation

Mar 05, 2024 106 likes •312 views

S.P. UNITED INDUSTRY SDN BHD Manufacturer of Stainless Steel Butt Welded Fittings HISTORY Established in 1997, S.P. United Industry Sdn Bhd ( SPI ) has progressively made a name for itself in the last couple of years as one of the most

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SLIDE 1

S.P. UNITED INDUSTRY SDN BHD

Manufacturer of Stainless Steel Butt Welded Fittings

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SLIDE 2

HISTORY

Established in 1997, S.P. United Industry Sdn Bhd ( SPI ) has progressively made a name for itself in the last couple of years as one of the most reputable manufacturer within the stainless steel pipe fittings market. SPI commenced with the one piece type of Lap Joint Stub End Manufacturing. This product has been successfully exported to Japan, Europe, America and Asia. Due to the

  • verwhelming response from our international marketing network, SPI has expended their

product range to manufacture LR Elbows in year 2000, following by Reducer, Straight Tee & Cap Our commitment on the strict control of quality management system has been rewarded with the prestigious certification of ISO 9001: 2000 from Lloyd's in May 2003. With this, we believe SPI will continue to pursuit greater achievement in the very near future

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SLIDE 3

HISTORY

  • Primary product: Lap Joint / Stub End (JIS & ASTM Standard)
  • Paid up Capital: RM 9,000,000
  • Joint Venture between JAPAN, Malaysia & Singapore
  • Products expansion to elbow in year 2003
  • Following by reducer, straight tee & Cap
  • ISO 9001 certified in year 2003
  • PED 97/23/EC certified in year 2010
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SLIDE 4

PRODUCTS & MARKET

  • ASTM A 403/ JIS Standard
  • Materials grade : 304/304L & 316/316L
  • Welded & Seamless
  • Size: ½” to 12” (Sch10S & Sch40)
  • Main export marker:
  • Japan, USA, Europe, South East Asia
  • 2018 turn over : RM 62,000,000 (USD15,000,000)
  • Capacity : 2,400 metric tons per year (200 metric tons per month)
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SLIDE 5

Stub End / Lap Joint Long Radius Elbow Reducer Equal Tee Cap

Standard: JIS & ASTM (Type A, B & C) Standard: JIS & ASTM 45 & 90 Deg Standard: JIS & ASTM Concentrate & Eccentric Standard: JIS & ASTM Standard: ASTM Materials: 304/304L 316/316L Materials: 304/304L 316/316L Materials: 304/304L 316/316L Materials: 304/304L 316/316L Materials: 304/304L 316/316L Size Range: ½” to 12” inches SCH10 ½” to 8” inches SCH40 Size Range: ½” to 12” inches SCH10 ½” to 8” inches SCH40 Size Range: ½” to 12” inches SCH 10 & 40 (Con. R) ½” to 6” inches SCH 10 & 40 (Ecc. R) Size Range: ½” to 8” inches Schedule 10 & 40 Size Range: ½” to 10” inches Schedule 10 & 40 Welded & Seamless Welded & Seamless Welded & Seamless Welded & Seamless Seamless

SPI Stainless Steel Butt Welded Fittings Products Range

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SLIDE 6

500 1000 1500 2000 2500 10,000,000 20,000,000 30,000,000 40,000,000 50,000,000 60,000,000 70,000,000

02/03 03 (Apr- Dec) 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18

RM Year

S.P. United Yearly Sales & Output

Turnover (RM) Metric tons

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SLIDE 7

COMPANY INFORMATION

  • Plant Area : 10,000 m2
  • Overall manpower: 180 staff
  • Licensed Manufacturing Warehouse Company - LMW (issued by Custom Malaysia under

section 65/65A of the Custom Act 1967)

  • More than 90% of our products is exported
  • SPI is dedicated to produce high quality Stainless Steel Butt Welded Fittings to perfectly

fit every extreme requirement. We understand that in today’s demanding world only products with high grade of quality will survive. That’s is why we constantly strive to produce only the best.

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SLIDE 8

ISO & PED CERTIFICATE

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SLIDE 9

ORGANIZATION CHART

Managing Director General Manager Purchasing HR & Admin Account Shipping & Logistic Sales & Marketing Elbow Section Lap Joint / Stub end

  • S. Tee/

Reducer & Cap Production Planning Raw Materials Ware house & Store Packaging & Delivery QA & QC Quality Inspection Project & Technical Maintenance Health & Safety

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SLIDE 10

PROCESS FLOW (STUB END / LAP JOINT)

Mat. Preparation

  • Incoming Materials Inspection
  • Cutting

Forging

  • Hot Forging

CNC

  • CNC Machining

QC

  • QC Final Inspection

Store

  • Packing & Store
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SLIDE 11

PROCESS FLOW (ELBOW, S. TEE & REDUCER)

Mat. Preparation

  • Incoming Materials Inspection
  • Cutting

Forming

  • Forming/ Hydraulic Press
  • Shot Blasting

H/T & Shaping

  • Heat Treatment (Annealing)
  • Sizing (shaping)

Chamfer / Beveling

  • Beveling

Pickling

  • Acid Pickling

Quality check

  • Quality check & final

inspection

  • Transfer to Store
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SLIDE 12

QUALITY CONTROL

QUALITY SYSTEM PLAN FOR LAP JOINT

Raw Material Standard: JIS G3459, ASTM A312 Finished Product Standard: JPF SP-001, JPI-7S-15, SAS 354, ASTM A403, ASME B16.9, MSS SP-43

Material To Delivery Machine Number Item Of Quality Control List Of Quality Record Reference Method of Control Production Way of Disposal Standard Process Name of Process Record Quantity Way E N R 1 QA Incoming raw material

  • Chemical composition, mechanical

property. Mill Certificate Mill Certificate

  • PED97/23/EC,

Annex 1 Paragr 4.3

  • EN10204:2004
  • JIS /ASTM Spe

2 QC/P Material Inspection

  • Type, material grade identification,

quantity, appearance, dimension. Raw Material Inspection Report Internal Stock Issue Job Card A I N=3/N ME △ □ □ Return Material Accepta Material Grade Classification

  • Color code for identification.

C

  • 100%

V △ □ □ Re-paint Color code 3 P Cutting B-5,6,7,9,15 Visual check, dimension check Material Cutting Job Sheet Internal Stock Issue Job Card A I N=3/N ME △ ○ □ Repair or Scrap In house Spec. 4 P Pressing (Lap) CP-3 Visual, pressing dimension (Lap) Job Card C D 100% V △ ○ □ Repair or Scrap In house Spec. 5 P Furnace F-1,2,3 Temperature, time Daily Furnace Report Job Card A

  • 100%

CH ▲ ○ □ Adjustment or request for repair

  • In h

Spec.

  • Hea

chart 6 P Forging LJ-1,2,3 Scratch, shape, dimension, forging condition. Forging Inspection Report Laporan Harian Forging Internal Stock Issue Job Card A I N=3/N ME △ ○ □ Repair or scrap In house Spec 7 P Pressing (OD) HP-3 Visual, pressing dimension (OD) Job Card C D 100% V △ ○ □ Repair or Scrap In house Spec. 8 P C.N.C NC-1,2 CNC-1~10 CNC 15~18 CNC 21~29 Appearance, dimension and beveling end CNC Quality Inspection Report Internal Stock Issue Job Card A I N=3/N ME △ ○ □ Re-CNC, change

  • f application, or

scrap In house Spec 9 QC Product Inspection

  • Type, material grade identification,

appearance, dimension, customer’s requirement if any QC Inspection Report Internal Stock Issue Job Card, Limit sample, Finished Product Specification A I Random (At least 3pcs) ME ▲ □ Counter measure record for reject JPF, JPI, SAS, M Spec. 100% V □ 10 QC Product marking

  • Type, appearance, description
  • Job Card

B M 100% V △ ○ ○ Re-mark In house Spec. 11 QC Marking on box

  • Poor / blur marking

eg smear. Work Instruction for marking Work Instruction for packing Job Card B M 100% V △ ○ ○ Re-mark In house Spec. 12 Store Stock

  • Damage deterioration

Receive Issue Note Job Card C

  • 100%

V △ ○ ○ Re-mark In house Spec. 13 Store Delivery

  • Quantity, packing style, destination

Packing List Job Card A O 100% V △ ○ □ Recovery Section Quality Record Record Way Person In-charge P Production A Quality Record I Inspection Report ME Measurement E Executed by △ Worker QA Quality Assurance B Check CH Chart V Visual N Managed by ○ Line Leader QC Quality Control C No record required D Daily Job Report R Report to □ Supervisor, Executive M Marking Instruction Note ▲ Appointed worker O Export Report

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SLIDE 13

QUALITY CONTROL

QUALITY SYSTEM PLAN FOR ELBOW

Raw Material Standard: JIS G3459, ASTM A312 Finished Product Standard: JIS B2312, JIS B2313, ASTM A403, ASME B16.9

Material To Delivery Machine Number Item Of Quality Control List Of Quality Record Reference Method of Control Production Way of Disposal Standard Process Name of Process Record Quantity Way E N R 1 QA Incoming raw material

  • Chemical composition, mechanical

property. Mill Certificate Mill Certificate

  • PED97/23/EC

Annex 1 Paragraph 4.3

  • EN10204:200
  • JIS / ASTM S

2 QC/P Material Inspection

  • Type, material grade identification,

quantity, appearance, dimension. Raw Material Inspection Report Internal Stock Issue Job Card A I N=3/N ME △ □ □ Return Material Acceptance Material Grade Classification

  • Color code for identification

C

  • 100%

V △ □ □ Re-paint Color code 3 P Cutting B-1,2,3,4, 12,14,17,18 Visual check, dimension check Daily Production Job Report Material Cutting Job Sheet Internal Stock Issue Job Card A I N=3/N ME △ ○ □ Repair or Scrap In house Spec. 4 P Trimming CP-3,4 Burr Internal Stock Issue Job Card A I N=3/N V △ ○ □ Re-trim In house Spec. Punching Material code, size and position of punch B J 100%

  • △

○ ○ Re-punch 5 P Coating (Shellac) Visual check Internal Stock Issue Job Card C D 100% V △ ○ ○ Density check 6 P Forming P-1,2,3,4,5 Scratch, shape, dimension, forming condition Forming Inspection Report Internal Stock Issue Job Card A I N=3/N ME △ ○ □ Repair or scrap In house Spec. 7 P Buffing

  • Visual and surface roughness

check. Internal Stock Issue Job Card C D 100% V △ ○ ○ Re-buff 8 P Shot Blast SB-1,2 Quantity, time, appearance Daily Production Job Report Internal Stock Issue Job Card C D 100% V △ ○ ○ Re-shot blast 9 P Heat Treatment HT-2 Temperature, holding time, cooling way Daily Production Job Report Internal Stock Issue Job Card A D CH 100% CH ▲ ○ □ Adjustment or request for repair

  • In

house Spec.

  • H

chart 10 P Sizing HP-1,2,4,5 Scratch, appearance, dimension Daily Production Job Report Sizing Inspection Report Internal Stock Issue Job Card B J 100% V △ ○ □ Repair, re-class or scrap. 11 P Beveling BM-1,2,3,4,9 Appearance, dimension, and beveling end Beveling Inspection Report Internal Stock Issue Job Card A I N=3/N ME △ ○ □ Re-beveling, re-class

  • r scrap

In house Spec. 12 P Pickling Tank 1 ~ 9 Material, acid density and dipping time, appearance without black scale Internal Stock Issue Job Card C D 100% V △ ○ □ Density check In house Spec. 13 QC Product Inspection

  • Type, material grade identification,

appearance, dimension, customer’s requirement if any QC Inspection Report Internal Stock Issue Job Card, Limit sample, Finished Product Specification A I Random (At least 3pcs) ME ▲ □ Counter measure record for reject JIS / ASME Sp 100% V □ 14 QC Product marking

  • Type, appearance, description
  • Job Card

B M 100% V △ ○ ○ Re-mark In house Spec. 15 QC Marking on box

  • Poor / blur marking

eg smear Work Instruction for marking Work Instruction for packing Job Card B M 100% V △ ○ ○ Re-mark In house Spec. 16 Store Stock

  • Damage deterioration

Receive Issue Note Job Card C

  • 100%

V △ ○ ○ Re-mark In house Spec. 17 Store Delivery

  • Quantity, packing style,

destination Packing List Job Card A O 100% V △ ○ □ Recovery

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SLIDE 14
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SLIDE 15

PRODUCTION SHOP FLOOR

Cutting Section Hot Forging Section Elbow Forming Shot Blasting Machine Bevelling Section Heat Treatment Furnace Pickling & Rinsing Section 1000 MT Tee Forming Machine CNC Section

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SLIDE 16

QUALITY INSPECTION

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SLIDE 17

WAREHOUSE & STORE

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SLIDE 18

CUSTOMER REFERENCE

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SLIDE 19

We aim to be the foremost worldwide manufacturer

  • f Stainless Steel Butt Welded Fittings. We are

confident that we can live up to our high standards to continue to grow in size and in stature.

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SLIDE 20