9/29/2016 The Implantable Artificial Kidney Implantable Artificial - - PowerPoint PPT Presentation

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9/29/2016 The Implantable Artificial Kidney Implantable Artificial - - PowerPoint PPT Presentation

9/29/2016 The Implantable Artificial Kidney Implantable Artificial Kidney: From Silicon Chips to Renal Clearance Shuvo Roy, PhD Professor UCSF *Financial Disclosure Silicon Kidney LLC Paul Brakeman, MD, PhD Associate Professor UCSF 2


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SLIDE 1

9/29/2016 1 Implantable Artificial Kidney: From Silicon Chips to Renal Clearance

*Financial Disclosure Silicon Kidney LLC

Shuvo Roy, PhD Professor UCSF Paul Brakeman, MD, PhD Associate Professor UCSF

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The Implantable Artificial Kidney

ESRD Statistics

USRDS ADR 2015

3 4

Arrhythmia Care as a Paradigm

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SLIDE 2

9/29/2016 2

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Application to Renal Replacement

?

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Application to Renal Replacement

Implantable Artificial Kidney

The Renal Filter Unit: the Nephron

Proximal Tubule Loop of Henle Distal Tubule Collecting Duct Glomerulus

The Renal Filter Unit: the Nephron

Proximal Tubule Loop of Henle Distal Tubule Collecting Duct Glomerulus Glomerulus ~500,000-1,000,000 per kidney Generate ~150L of filtrate per day

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SLIDE 3

9/29/2016 3 The Renal Filter Unit: the Nephron

Proximal Tubule Loop of Henle Distal Tubule Collecting Duct Glomerulus Renal Tubule Selectively reabsorbs ~99% of most solutes Reabsorbs ~99% of filtered water Most reabsorption occurs in the proximal tubule

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Solution - Implantable Artificial Kidney

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Renal Assist Device

Hemofilter Bioreactor

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RAD Human Trial Results

  • Phase II, multicenter, randomized trial with 58

patients in the ICU

– 50% reduction in mortality for patients treated with the RAD versus conventional therapy

Tumlin J et al. Efficacy and Safety of Renal Tubule Cell Therapy for Acute Renal Failure. JASN 2008 19: 923

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SLIDE 4

9/29/2016 4

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Application to Renal Replacement Key Target Specifications

  • Package size no larger than 750 ml

– no pumps

  • Solute clearance of 20 ml/min (~20% of normal

function)

– membrane hydraulic permeability of 10 ml/min/mmHg/m2 – ~30 liters of filtrate produced per day

  • Selective filtration

– Albumin loss of 3-4 G per day (membrane sieving coefficient of 0.025)

  • Fluid excretion of about 3-5 liters/day

– Requires reabsorption rate of 3 mmol/min Na+ in bioreactor – translates to ~25 liters of filtrate reabsorbed per day

The Renal Filter Unit: the Nephron

Proximal Tubule Loop of Henle Distal Tubule Collecting Duct Glomerulus Renal Tubule Selectively reabsorbs ~99% of most solutes Reabsorbs ~99% of filtered water Most reabsorption occurs in the proximal tubule

Optimizing Water Transport

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SLIDE 5

9/29/2016 5

Optimizing Water Transport – Shear Flow

  • Bioreactor features

– Microchannel for controlled shear stress on apical surface

  • f cells

– Corning Snapwell membrane for cell support and transport pathway – Access to basal surface of cells for sampling

Optimizing Water Transport – Shear Flow

Water Transport (LL-PCK1)

20 40 60 80 100 120 140 0.02 0.2 0.5 2

Transport in uL/cm2/day Shear Flow in Dyne/cm2

HRTC on Under Shear Flow

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  • Human renal tubule cells (HRTCs)

– reliable isolation and expansion protocols – 1 gm of biopsy tissue (108-10 cells) for 17 doublings

  • Successful cryopreservation and functional longevity

– 4+ months in liquid nitrogen – 6+ month cell viability in perfusion circuit 4-month Cell Viability

Cell Growth

The Renal Filter Unit: the Nephron

Proximal Tubule Loop of Henle Distal Tubule Collecting Duct Glomerulus Glomerular Filtration ~500,000-1,000,000 per kidney Generate ~150L of filtrate per day

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SLIDE 6

9/29/2016 6

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Filtration is a Fundamental Barrier to Miniaturization

  • Current hollow-fiber filtration membranes have major

limitations

– thick porous polymer films have non-uniform pore sizes and degrade over time upon exposure to body fluids SEM – Polymer Membrane TEM – Glomerulus

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Silicon Microfabrication

Precision patterning tools to enable high volume manufacturing

  • f semiconductor devices

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Completed Wafer

Each chip contains

  • ver 10,000/cm2

rectangular 60 um x 120 um membranes

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Membranes Characteristics

  • High hydraulic permeability

– up to 600 ml/hr/mmHg/m2

  • no pump needed
  • Manufacturing compatibility

– scalable for larger quantities

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SLIDE 7

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Biocompatibility Coatings to Prevent Thrombosis

  • Evaluation of 3 coatings for protein resistance

– polyethylene glycol (PEG) is widely used – poly(N-vinyldextran aldonamide-co-N-vinylhexanamide) (PVAm)

  • synthetic glycocalyx

– polysulfobetaine methacrylate (polySBMA)

  • zwitterionic polymer
  • 10

10 20 30 40 50 60 Day 1 Day 7 Day 21 Day 28

Fg Adsorption, %

PEG PVAm polySBMA

First Implanted Silicon Nanopore Membrane Hemofilter

Kensinger et al. ASAIO J 2016

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Ultrafiltrate 1 x 1cm SNM

First Implanted Silicon Nanopore Membrane Hemofilter

Adapted from Kensinger et al. ASAIO J 2016

1 2 3 4 5 6 7 8 1 2 3 4 5

ml/cm2/day Device

Filtrate Volume

Titanium Hemofilter Prototype

Dimensions: 9.3cm x 5.7cm x 1.4cm

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Ultrafiltrate Ports Ultrafiltrate Ports

3mm Blood Inlet 3mm Blood Outlet

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SLIDE 8

9/29/2016 8 Individual Channel

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6.5cm

Blood inlet: 1mm channel height

Blood outlet

3.2cm

Nanopore Region

Hemofilter Assembly

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Blood Inlet Seal Plate Bottom Plate Top Plate Assembled Subunits Blood Outlet

Whole Porcine Blood Bench Top Experiments

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Pump Blood Reservoir Inlet Outlet

Explant: Post-Operative Day 3 (POD3)

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Thrombus

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SLIDE 9

9/29/2016 9

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Device Placed in Retroperitoneum Arterial Inflow (Dacron Graft) Venous Outflow (Dacron Graft)

Surgical Considerations for Implantation

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  • Housing material

and geometry

  • Device weight
  • Vascular

interface

Surgical Considerations for Implantation

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  • Housing material

and geometry

  • Device weight
  • Vascular

interface

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SLIDE 10

9/29/2016 10

Device Housing Modification

  • Housing Redesign

– 40% lighter by using Polyether ether ketone (PEEK) – Anchoring points incorporated into new PEEK plates – \

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Titanium

PEEK Anchor points

Surgical Considerations for Implantation

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  • Housing material

and geometry

  • Device weight
  • Vascular

interface

Vascular Connector Design:

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Graft Connector Modifications

  • New Synthetic graft

– More rigid material for the tubing with external support rings

  • Strain-relieving Sleeve

– External support to provide structural rigidity at the titanium-graft interface

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SLIDE 11

9/29/2016 11 Intraoperative positioning of modified prototype

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Aorta

External Iliac Vein

Anchors Modified Vascular Interface

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Anastomosis to Aorta

Strain-relief

Device

Selective angiogram prior to explant on POD3

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Catheter tip In Inflow graft

Outflow graft

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Key Phase I Accomplishments

  • Cell bioreactor

– reliable cell sourcing and expansion – successful cryopreservation – active water reabsorption

  • Hemofiltration

– high hydraulic permeability – high permselectivity – multichannel, large scale hemofilter implanted for up to 3 days

  • FDA Innovation Pathway 2.0

– CDRH program to shorten time-to-market – goal is to shorten time-to-market without sacrificing safety

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SLIDE 12

9/29/2016 12

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Key Phase 2 Design Targets

  • Cell bioreactor

– Scale up of bioreactor for macroscopic filtrate reabsorption

  • Hemofiltration Longer scale implantation

– Optimization of porosity for increased hemofiltration

  • FDA Innovation Pathway 2.0

– CDRH program to shorten time-to-market – goal is to shorten time-to-market without sacrificing safety

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Acknowledgements

  • Collaborators

– The Kidney Project team – FDA CDRH – UCSF Pediatric Device Consortium – UCSF Surgical Accelerator – UCSF Clinical Translational Sciences Institute (CTSI)

  • Funding

– NIH: R01 EB014315; R01 EB008049; R21 EB002285; K08 EB003468 – DoD: W81XWH-05-2-0010 – NASA: JGBEC – Rogers Bridging-the-Gap Award – Hinds Distinguished Professorship II – Goldman Family Foundation – Wildwood Foundation

Roy Lab

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