Sebastien Murphy ETHZ, Dominique Duchesneau LAPP Aug 11 2017
3x1x1 implications to the protoDUNE prototype
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3x1x1 implications to the protoDUNE prototype Sebastien Murphy - - PowerPoint PPT Presentation
3x1x1 implications to the protoDUNE prototype Sebastien Murphy ETHZ, Dominique Duchesneau LAPP Aug 11 2017 1
Sebastien Murphy ETHZ, Dominique Duchesneau LAPP Aug 11 2017
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Sebastien Murphy ETHZ, Dominique Duchesneau LAPP Aug 11 2017
Questions raised from 3x1x1 and possible issues for 6x6x6
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The 3x1x1 m3 was constructed with the goal to test many aspects of the dual phase on large scale.
meter squared area
noise, uniformity…). Is there room for improvement?
always room for improvement! We now have real DP data to use.
talks)
Sebastien Murphy ETHZ, Dominique Duchesneau LAPP Aug 11 2017
Questions raised from 3x1x1 and possible issues for 6x6x6
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Main (hardware) issues immediately relevant for protoDUNE construction:
should be around 7 kV.
area. Both those lessons learnt are discussed in this presentation. ➡special care on the protoDUNE-DP CRP design and QA, especially the extraction grid. ➡QA and performance of the LEMs
Sebastien Murphy ETHZ, Dominique Duchesneau LAPP Aug 11 2017
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1.CRP frame deformation (planarity) 2.Grid wire robustness 3.Grid HV connection Why the 3x3 m2 CRP would behave differently than that of the 3x1 m2 and how to avoid those potential problems:
possible explanations of the grid issues on the 3x1x1 m3
frame
wire might loose tension if frame bends to much avoid “knots” or bending of wire during installation
high E field, best if immersed in liquid
All are described in detail in the backup
Sebastien Murphy ETHZ, Dominique Duchesneau LAPP Aug 11 2017
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87K)
screwed to SS frame (i.e follow the shape of the SS frame)
g weight per wire. Tension maybe released during installation fixation on the frame.
mechanically decoupled from the INVAR frame.
subcomponents
to guarantee that the the wires always remain in tension.
setup (pure argon)
Sebastien Murphy ETHZ, Dominique Duchesneau LAPP Aug 11 2017
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wire assembly. In addition systematic QA checks are foreseen. Precautions:
tension is uniform at 0.4 N (factor 35 below the rupture limit).
Sebastien Murphy ETHZ, Dominique Duchesneau LAPP Aug 11 2017
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part.
liquid
Macor connection Varnished copper track Varnished fixation screws
~liquid level in the current design the connection is in gas
Sebastien Murphy ETHZ, Dominique Duchesneau LAPP Aug 11 2017
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Eddy slides + Shuoxing
Sebastien Murphy ETHZ, Dominique Duchesneau LAPP Aug 11 2017
LEMs-what we understood during 3x1x1 construction
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at P=0.989 bar, T=88 K and purity ~ 5 ppm
no edge effect visible in year 2015
Sebastien Murphy ETHZ, Dominique Duchesneau LAPP Aug 11 2017
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second run?)
1st 3x3 m2 CRP in b.185 as well as individual parts in separate setups.
more detail which aspects are critical and on which items specific QA/QC is necessary.
Sebastien Murphy ETHZ, Dominique Duchesneau LAPP Aug 11 2017
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Sebastien Murphy ETHZ, Dominique Duchesneau LAPP Aug 11 2017
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Sebastien Murphy ETHZ, Dominique Duchesneau LAPP Aug 11 2017
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Stainless steel adaptable Cable fixations all around the frame Supporting plates for thermal decoupling and planarity tuning welded on the frame Square supports between invar and G10 for final assembly transportation
Nickel-iron alloy 64FeNi
Sebastien Murphy ETHZ, Dominique Duchesneau LAPP Aug 11 2017
19/09/2017
14 Module 1 Module 2 LEM Invar frame Anode Grid G10 frame (glass fiber)
Sebastien Murphy ETHZ, Dominique Duchesneau LAPP Aug 11 2017
19/09/2017
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Sliding Glueing T h r e a d braking
Sebastien Murphy ETHZ, Dominique Duchesneau LAPP Aug 11 2017
WA-105 Technical Board
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30/03/2016
Calibrate
Sebastien Murphy ETHZ, Dominique Duchesneau LAPP Aug 11 2017
WA-105 Technical Board
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30/03/2016
Warming after cold bath Important behavior difference between 2 assemblies
Sebastien Murphy ETHZ, Dominique Duchesneau LAPP Aug 11 2017
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Three different patterns :
harmony in thermal shrinkage ➢ Two versions of each pattern ➢ Supporting bars and combs follow same rule
Sebastien Murphy ETHZ, Dominique Duchesneau LAPP Aug 11 2017
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https://edms.cern.ch/ui/file/1557852/1/LAPP_G10_rapport.pdf
α1 = 7,2.10-6 K-1 α2 = 9,3.10-6 K-1 α3 = 33,5.10-6 K-1
Thoses values are supposed to be close to the LEM-Anode sandwich (LAS) one, so G10 thermal behavior is similar to LAS
Sebastien Murphy ETHZ, Dominique Duchesneau LAPP Aug 11 2017
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Sebastien Murphy ETHZ, Dominique Duchesneau LAPP Aug 11 2017
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AISI 316L Stainless Steel wire Temper : Hard Diameter : 0.10mm Supplier: Goodfellow
Sebastien Murphy ETHZ, Dominique Duchesneau LAPP Aug 11 2017
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Sebastien Murphy ETHZ, Dominique Duchesneau LAPP Aug 11 2017
19/09/2017
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plates, assembled on a supporting beam
PCB plates S u p p o r t i n g beam
screws », adding a calibrated wedge, and locking the supporting square
P u s h i n g screws S u p p o r t i n g square Calibrated wedge in this gap M a c
connection Varnished copper track Varnished fixation screws
Sebastien Murphy ETHZ, Dominique Duchesneau LAPP Aug 11 2017
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AISI 316L Stainless Steel wire Temper : Hard Diameter : 0.10mm Supplier: Goodfellow tension during assembly 0.4 N test in lab Rupture at 15 N (from supplier)
Sebastien Murphy ETHZ, Dominique Duchesneau LAPP Aug 11 2017
ProtoDune-DP / DUNE Collaboration Meeting
16/08/2017
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Cables locking Sliding coil support Transport and storage beam S u p p o r t s for cables Te n s i o n n i n g p u l l e ys (tension = 0,4N / cable) C a b l e s c u t t i n g system
Sebastien Murphy ETHZ, Dominique Duchesneau LAPP Aug 11 2017
ProtoDune-DP / DUNE Collaboration Meeting
16/08/2017
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Alignement of supporting blocks and distance tuning Height of anti-sagging plates
Each G10 frame is measured, then tooling dimension is adapted.
Sebastien Murphy ETHZ, Dominique Duchesneau LAPP Aug 11 2017
ProtoDune-DP / DUNE Collaboration Meeting
16/08/2017
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First, the two PCB plates are set on the tooling
The assembly above is a test performed at LAPP with 70cm wires, the real structure has been installed in CR185, CERN, for 3 meters wires The final assembly will be completed soon
Sebastien Murphy ETHZ, Dominique Duchesneau LAPP Aug 11 2017
ProtoDune-DP / DUNE Collaboration Meeting
16/08/2017
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View from the “pulley” side View from the “locking” side
L o c k i n g system Pulley
Sebastien Murphy ETHZ, Dominique Duchesneau LAPP Aug 11 2017
ProtoDune-DP / DUNE Collaboration Meeting
16/08/2017
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The wire from the coil is locked in the locking system This operation is repeated for each coil
Sebastien Murphy ETHZ, Dominique Duchesneau LAPP Aug 11 2017
ProtoDune-DP / DUNE Collaboration Meeting
16/08/2017
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The coils are moved to the pulley side, taking care that the wires stay in the guides ➢ The coil chariot avoid to touch the wire with finger between the PCB plates.
Sebastien Murphy ETHZ, Dominique Duchesneau LAPP Aug 11 2017
ProtoDune-DP / DUNE Collaboration Meeting
16/08/2017
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The wires are guided through the slots of the pulleys and the coil chariot is sent back, taking care of the wires position, in the guides
Sebastien Murphy ETHZ, Dominique Duchesneau LAPP Aug 11 2017
ProtoDune-DP / DUNE Collaboration Meeting
16/08/2017
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The wires are then guided through the guides on the locking side, and locked The position of the wires inside of the PCBs grooves is also checked Those operations are repeated until all the wires are placed
Wires positioning in the grooves
Wires positioning in the guides
Sebastien Murphy ETHZ, Dominique Duchesneau LAPP Aug 11 2017
ProtoDune-DP / DUNE Collaboration Meeting
16/08/2017
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Then the pulleys are unlocked, insuring the calibrated tension in the wires, due to calibrated weight of the pulley and wire friction control The position of the wires in the grooves of the PCBs is also carefully checked
Quality control
Visual inspection with adapted light
Sebastien Murphy ETHZ, Dominique Duchesneau LAPP Aug 11 2017
ProtoDune-DP / DUNE Collaboration Meeting
16/08/2017
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Phosphoric acid is applied on the wires to improve soldering properties Then the soldering is processed Those two operations are done under smoke extraction hood
Sebastien Murphy ETHZ, Dominique Duchesneau LAPP Aug 11 2017
ProtoDune-DP / DUNE Collaboration Meeting
16/08/2017
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At this point, several quality controls are done, including :
Photographies of each set and traceability is foreseen for the installation
Quality control
Visual inspection of the soldering + Photo for traceability
Visual inspection of the grid + Photo for traceability
Slight over-tensioning to break defective wires
Sebastien Murphy ETHZ, Dominique Duchesneau LAPP Aug 11 2017
ProtoDune-DP / DUNE Collaboration Meeting
16/08/2017
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Wires are then cut roughly on the external side with scissors, an cut with the rotative tool, which provide a smooth and clean finishing of the edge
Sebastien Murphy ETHZ, Dominique Duchesneau LAPP Aug 11 2017
ProtoDune-DP / DUNE Collaboration Meeting
16/08/2017
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Storage bar is finally placed on the validated grid subset and the transfer from the tooling to the storage bar is made, without touching it with hand. Since the storage bar does not insure a flat support of the PCBs, it is normal and non-problematic to loose tension in some wires at this point The bar is then stored before installation on CRP
Centering and support screw Locking cam
Sebastien Murphy ETHZ, Dominique Duchesneau LAPP Aug 11 2017
ProtoDune-DP / DUNE Collaboration Meeting
16/08/2017
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Large parts have been received at CERN in the clean room. 40 km / 25 miles of certificated high quality stainless steel wire. Prototype of a woven grid set, stored with extra tension to test soldering quality along time. Extraction grid supporting plates (standard and high voltage supply versions received). Will be tested soon.
Quality control
Aging test of a grid subset with
October)
Sebastien Murphy ETHZ, Dominique Duchesneau LAPP Aug 11 2017
ProtoDune-DP / DUNE Collaboration Meeting
16/08/2017
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Test of grid brazing Test of grid brazing Grid prototype in liquid nitrogen, for cold test of the brazing
Quality control
Visual inspection of the soldering
Quality control
Test of the soldering in cold condition
Sebastien Murphy ETHZ, Dominique Duchesneau LAPP Aug 11 2017
19/09/2017
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Test of grid brazing Test of grid brazing Grid prototype in liquid nitrogen, for cold test of the brazing
Sebastien Murphy ETHZ, Dominique Duchesneau LAPP Aug 11 2017
19/09/2017
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measurements
Sebastien Murphy ETHZ, Dominique Duchesneau LAPP Aug 11 2017
WA-105 Technical Board
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Calibrated spacer Calibrated spacer
0,1mm clearance between calibrated spacer and stainless steel
Same 2 materials assembly with decoupling parts instead of shear pins
30/03/2016
Sebastien Murphy ETHZ, Dominique Duchesneau LAPP Aug 11 2017
WA-105 Technical Board
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Cold measurement with photogrammetry targets (targets on top of rods as well)
Dirk Mergelkuhl taking measurement at Cryolab 30/03/2016
Sebastien Murphy ETHZ, Dominique Duchesneau LAPP Aug 11 2017
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special care should be taken on
Sebastien Murphy ETHZ, Dominique Duchesneau LAPP Aug 11 2017
WA105 / ProtoDUNE-DP Technical Review
24/04/2017
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INVAR Frame :
G10 Frame :
Contact
Adjustable length for planarity tuning
Added Mass (for LEMs and electronic) : 150 kg
Sebastien Murphy ETHZ, Dominique Duchesneau LAPP Aug 11 2017
WA105 / ProtoDUNE-DP Technical Review
24/04/2017
46 ➢ Invar properties :
➢ G10 properties :
➢ Stainless Steel properties (Extraction grid) :
Sebastien Murphy ETHZ, Dominique Duchesneau LAPP Aug 11 2017
WA105 / ProtoDUNE-DP Technical Review
24/04/2017
47 X, Y and Z locking Z locking G10 and Invar locked on this point
All other links are only locking Z relative displacements
Grid wires as springs (along each side of the module)
All link length can be adjusted for planarity tuning
Sebastien Murphy ETHZ, Dominique Duchesneau LAPP Aug 11 2017
WA105 / ProtoDUNE-DP Technical Review
Step 1 : Module assembled, warm conditions, no tuning
24/04/2017
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Loading case :
Sebastien Murphy ETHZ, Dominique Duchesneau LAPP Aug 11 2017
WA105 / ProtoDUNE-DP Technical Review
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Point 1
Sebastien Murphy ETHZ, Dominique Duchesneau LAPP Aug 11 2017
WA105 / ProtoDUNE-DP Technical Review
Step 2 : Module assembled, warm conditions, Planarity tuned
24/04/2017
50 Loading case :
Sebastien Murphy ETHZ, Dominique Duchesneau LAPP Aug 11 2017
WA105 / ProtoDUNE-DP Technical Review
G10 Planarity results for step 2 (2nd tuning iteration) – Tension init 1 mm
24/04/2017
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Point 1
Sebastien Murphy ETHZ, Dominique Duchesneau LAPP Aug 11 2017
WA105 / ProtoDUNE-DP Technical Review
24/04/2017
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Loading case :
+1mm on those points
Sebastien Murphy ETHZ, Dominique Duchesneau LAPP Aug 11 2017
WA105 / ProtoDUNE-DP Technical Review
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Sebastien Murphy ETHZ, Dominique Duchesneau LAPP Aug 11 2017
WA105 / ProtoDUNE-DP Technical Review
Step 3 : Module assembled, warm conditions, maxi grid tension
24/04/2017
54 Loading case :
Sebastien Murphy ETHZ, Dominique Duchesneau LAPP Aug 11 2017
WA105 / ProtoDUNE-DP Technical Review
24/04/2017
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Sebastien Murphy ETHZ, Dominique Duchesneau LAPP Aug 11 2017
WA105 / ProtoDUNE-DP Technical Review
24/04/2017
56 Tension par câble
Tension (N)
0.00 1.25 2.50 3.75 5.00
No de câble Axe X : 1-30 Axe Y : 31 -60
15 30 45 60 Tension Mesurée Step 1 Tension Mesurée Step 2 Tension Mesurée Step 3 Tension Mesurée Step 4
Sebastien Murphy ETHZ, Dominique Duchesneau LAPP Aug 11 2017
WA105 / ProtoDUNE-DP Technical Review
Step 4 : Module assembled, Cold conditions, final grid tension
24/04/2017
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Loading case :
Sebastien Murphy ETHZ, Dominique Duchesneau LAPP Aug 11 2017
WA105 / ProtoDUNE-DP Technical Review
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Sebastien Murphy ETHZ, Dominique Duchesneau LAPP Aug 11 2017
WA105 / ProtoDUNE-DP Technical Review
24/04/2017
59 Tension par câble
Tension (N)
0.00 1.25 2.50 3.75 5.00
No de câble Axe X : 1-30 Axe Y : 31 -60
15 30 45 60 Tension Mesurée Step 1 Tension Mesurée Step 2 Tension Mesurée Step 3 Tension Mesurée Step 4
Wires are breaking at 15 N
Sebastien Murphy ETHZ, Dominique Duchesneau LAPP Aug 11 2017
WA-105 Technical Board
30/03/2016
60
600mm
(system to immerse not shown)
Targets for photogrammetry
➢ Materials chosen for big α differences
(important flexural behavior when coupled)
➢ Screws and shears pins ensure a good coupling ➢ Invar rods to ensure measurements above LAr surface (once fog dissipated)
Profile on TOP:
Invar
α = 1,9.10-6 K-1
Profile on BOTTOM: SSteel
α = 13.10-6 K-1 α =Thermal shrinkage coefficient
Sebastien Murphy ETHZ, Dominique Duchesneau LAPP Aug 11 2017
WA-105 Technical Board
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29,2 mm
(Taking in account the variation of α with the temperature)
expected Stainless Steel INVAR
30/03/2016
Sebastien Murphy ETHZ, Dominique Duchesneau LAPP Aug 11 2017
WA-105 Technical Board
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Decoupled : ∆x= - 0,1 mm ∆y= 0 mm ∆z= 0 mm
Coupled: ∆x= -5,9 mm ∆y= -0,9 mm ∆z= -24,6 mm
X Y Z
Measurements on warm and cold condition Accuracy of photogrammetry measurements : 0,02 mm @ 1 sigma
30/03/2016
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1st 2nd 3rd 4th