2016 NAUTIQUE SERVICE SCHOOL Systems and Components Electric Shift - - PowerPoint PPT Presentation

2016 nautique service school systems and components
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2016 NAUTIQUE SERVICE SCHOOL Systems and Components Electric Shift - - PowerPoint PPT Presentation

2016 NAUTIQUE SERVICE SCHOOL Systems and Components Electric Shift and Throttle Ballast Valve Actuators Button Pad Power Distribution Module PME Systems comparison to PDM Systems Reverse Polarity Alarm Electric Shift and


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SLIDE 1

2016 NAUTIQUE SERVICE SCHOOL

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SLIDE 2
  • Electric Shift and Throttle
  • Ballast Valve Actuators
  • Button Pad
  • Power Distribution Module
  • PME Systems comparison to PDM Systems
  • Reverse Polarity Alarm

Systems and Components

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SLIDE 3

Electric Shift and Throttle

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Electric Shift and Throttle

Livorsi Shift

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SLIDE 5

Electric Shift and Throttle

Harness

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SLIDE 6

Electric Shift and Throttle

Shift Override

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SLIDE 7

Electric Shift and Throttle

Throttle Signal and Shift Solenoids

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SLIDE 8

Customer Complaint:

 I have to push forward on the shifter to start the engine.  I have to jiggle the shifter to start engine.  I have to pull back on the shifter to start engine.

Electric Shift and Throttles

What can go wrong?

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SLIDE 9

 Customer Complaint: I have to push forward on the shifter to start the engine.  Resolution:

 Loosen the throttle handle, move handle back and forth until you find the center of the free

movement zone, tighten handle

Electric Shift and Throttles

What can go wrong?

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SLIDE 10

Ballast Valve Actuator

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SLIDE 11

Ballast Valve Actuator

Actuator and Control Cables

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SLIDE 12

Ballast Valve Actuator

Diode Block and Harness

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SLIDE 13

Ballast Valve Actuator

System Layout

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SLIDE 14

Ballast Valve Actuator

System Operation- User presses fill button

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SLIDE 15

Ballast Valve Actuator

System Operation- LINC communicates with PDM via CAN bus system

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SLIDE 16

Ballast Valve Actuator

System Operation- PDM 1 BLACK, POSITION 1, 12 Volts is applied to the ballast pump/actuator circuit

PUMP

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SLIDE 17

Ballast Valve Actuator

System Operation- PDM 1 BLACK, POSITION 1, 12 VOLTS IS APPLIED TO PUMP/ACTUATOR CIRCUIT, POWER FLOWS THROUGH THE DIODE

PUMP

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SLIDE 18

Ballast Valve Actuator

System Operation- Relay is actuated

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SLIDE 19

Ballast Valve Actuator

System Operation- Power flows to the actuator

Actuator

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SLIDE 20

Ballast Valve Actuator

It’s the BVA…What could go wrong?

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SLIDE 21

Complaint: When I fill my port tank. The starboard will fill too.

Ballast Valve Actuator

It’s the BVA…What could go wrong?

PUMP

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SLIDE 22

Complaint: When I fill my port tank. The starboard will fill too.

Ballast Valve Actuator

It’s the BVA…What could go wrong?

Port pump circuit powers up normally, but at the same time, so does the starboard.

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SLIDE 23

Complaint: When I fill my port tank. The starboard will fill too.

Ballast Valve Actuator

It’s the BVA…What could go wrong?

The starboard pump circuit is being fed through a faulty diode

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SLIDE 24

Ballast Valve Actuator

It’s the BVA

Power to port pump /actuator Back fed power to stbd pump

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SLIDE 25

Ballast Valve Actuator

What can go wrong?

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SLIDE 26

Button Pad

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SLIDE 27

Button Pad

Functionality – Reprogrammable security, power output and circuit protection

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SLIDE 28

Button Pad

Power supply

Power for the button pad is supplied from the breaker panel in the walk way.

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SLIDE 29

 Powered Components

Button Pad

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SLIDE 30

 Steady light – System Components Normal  Flashing light – System Component(s) Shorted

Button Pad

Accessory light indicator

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SLIDE 31

Button Pad

Accessory Circuit Components

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SLIDE 32

 Steady light – System Components Normal  Flashing light – System Component(s) Shorted

Button Pad

Ignition light indicator

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SLIDE 33

Button Pad

Ignition Circuit Components

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SLIDE 34

Button Pad

Reprogramming Codes

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SLIDE 35

Accessory light flashing – Component / circuit shorted. Each component will have to be unplugged and rebooted until the circuit is clear.

Usual Suspects in the order of likelihood: Ballast Sensors (G Boats) ; GPS Antennas ; Paddlewheel ; Stereo Relay ; Zero Off/Nautique Cruise/Dongle

Ignition light flashing – Component / Circuit Shorted. Each component will have to be unplugged and rebooted until the circuit is clear.

Usual Suspects in the order of likelihood: ECM (pull lanyard switch) ; Bi-ducer ; Piezo Buzzer

No power to Keypad – Check breaker at PDA ; Check plug A at back keypad. Bilge pump light flashing – If it flashing slowly, there is nothing wrong. A fast flashing light indicates one or both bilge pumps has failed or there is foreign material in the pump.

Inspect and unplug bilge pump, until fault code is gone

Button Pad

It’s the keypad… What could go wrong?

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SLIDE 36

Power Distribution Module

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SLIDE 37

Power Distribution Module

Function

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SLIDE 38

Power Distribution Module

Function Team Edition V-Drive PDM 1

CAN BUSS BALLAST PUMPS ADDRESS PIN BALLAST SENDERS AIR SENSOR NAV LIGHTS ACCESSORY BLOWER HEATER

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SLIDE 39

Power Distribution Module

Function Team Edition V-Drive PDM2

CAN BUSS LIGHTS NCRS LIGHT

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SLIDE 40

Power Distribution Module

It’s the PDM, what can go wrong

Sockets slipping back into connector Solid state circuit protection – adjustable 150 milliseconds tolerance. Prone to nuisance blows.

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PME System Comparison to PDM System

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PME System Comparison to PDM System

Power Management Enclosure

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 Digital communication with button pad  Mechanical current protection  Manual reset of breakers  Breakers are replaceable  Reliable, but dumb

PME System Comparison to PDM System

Function

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PME System Comparison to PDM System

Power Distribution Module

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PME System Comparison to PDM System

Function

 CAN buss communication with ECM, LINC  Analog input from ballast senders, air temp  Solid state circuit protection  Power output to components  Auto reset breakers  Programmable  Reacts within 150 milliseconds to over current

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SLIDE 46

Reverse Polarity Alarm

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Reverse Polarity Alarm

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SLIDE 48

 Audible Alert  Does not prevent damage caused by reversed polarity  Best practice is always to turn battery switch off when removing/replacing cables  Direct connect to battery terminals

Reverse Polarity Alarm

Function