Brek Manufacturing Marwan Hammouri, CEO Growth through Innovation - - PowerPoint PPT Presentation

Brek Manufacturing

Marwan Hammouri, CEO

Growth through Innovation

CONFIDENTIAL 3

Overview

Brek Manufacturing Company was founded in 1968 and headquartered in Gardena, California, is a leading manufacturer of large, complex structural components and sub-assemblies for the commercial and military aircraft markets.

• The Company was acquired by Taurus Aerospace Group in January 2008
• Brek is a high performing supplier with world class machining capability producing a wide

range of aluminum structural components such as bulkheads, floors, frames, ribs, spars, and longerons that are incorporated into virtually every aspect of an aircraft, from the fuselage to the wing tip

• The Company is an award winning supplier to the world’s most attractive programs, such

as the B737, B777, B787, A-380, F-18, F-15, F-35, V-22, CH-47, and UH-60, through a blue chip list of OEM and Tier I customers such as Boeing, Airbus, Northrop Grumman, and Spirit Aerosystems

CONFIDENTIAL 4

Facilities Map

Administrative Offices & Shipping and Receiving

(1513 West 132nd Street)

Plant 1 Manufacturing Operations

(1436 West 134th Street)

Plant 2 Assembly Operations

(13301/13303 Halldale Ave)

Plant 3 Manufacturing Operations – 26,245²ft

(1521 West 134th Street)

Plant 4 Manufacturing facility (44,000²ft) is located 3.2 miles south of Plant 1.

Plant 1, 2, 3 Plant 4

(Plant 4 (1435 West 178th Street) - 44,000²ft Manufacturing Facility is located 3.2 miles south of Plant 1.

190,000 square foot facility spread out over 5 sites (12 buildings) within close proximity to each other.

CONFIDENTIAL 5

• Airbus
• Boeing Commercial Airplane

Group

• Boeing IDS
• FHI
• Goodrich
• Gulfstream
• KHI
• Lockheed
• MHI
• Northrop Grumman Corporation
• Spirit Aerosystems
• Vought Aircraft Industries

Our Quality Control System conforms to the requirements of ISO 9001:2008, and AS9100 Rev C

Quality Approvals

CONFIDENTIAL 6

Nose Bulkheads Floor Panels Under Floor Bulkheads Center Wing Box Wing Spars Leading Edge Spar Flap Spars, Ribs, Slats Ramp Bulkheads Door Kit

Comprehensive line of products incorporated into every aspect of an aircraft

What we do…..

Webs, Beams, Trap Panels, (Center Wing Box)

CONFIDENTIAL 7

Weapons Bay Door Hinge Assembly Jig

CONFIDENTIAL 8

Innovation and Best Practices

• Background:

I joined Brek in June 2013, In the first 12 months the company future sales were to experience a 60% drop due to the C17 program stop, F18 production cuts of 50% and other contracts that we coming to an end. We experienced a dip in sales and had to adjust

• perations accordingly, The company sales in 2015 ended at

55% compared to 2013, on the other hand, we had less that 30% drop in EBITDA. Brek estimated sales for 2016 are within 20% of 2013 and we estimate an EBITDA that is much higher than 2013.

CONFIDENTIAL 9

Innovation and Best Practices

Many companies take the following approach:

• Businesses are inclined to focus on solving their problems

rather than fixing the processes. “When do you stop trying to fix a loser and work on growing the winner”.

• We have been successful doing what we are doing for as

long as we have been in business. “Why change”

CONFIDENTIAL 10

Innovation and Best Practices

What did Brek do:

• Invest in new technological advanced equipment, software

and tools.

• Implement ideas and methods to improve productivity

utilizing the following:

• Multi-Axis High Speed equipment with multi-pallets for lights out
• peration.
• Mobile Laser Inspection tools to check product in the manufacturing

cell rather than moving to inspection.

• Automatic system generated reports to inform individuals and

departments of exceptions and actions required.

• Transform experiences to standard processes followed by

documentation and training.