WATER SUPPLY SYSTEMS BASICS OF FILTRATION Substances to be removed - - PowerPoint PPT Presentation
WATER SUPPLY SYSTEMS BASICS OF FILTRATION Substances to be removed - - PowerPoint PPT Presentation
WATER SUPPLY SYSTEMS BASICS OF FILTRATION Substances to be removed * E.g. escherichia coli 0,1 1,5 m, b. Subtilis 0,3 m, legionella 0,5 1,5 m, anthrax spores 1 5 m ** Plant protection products, example for organic trace
BASICS OF FILTRATION
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* E.g. escherichia coli 0,1 – 1,5 µm,
- b. Subtilis 0,3 µm,
legionella 0,5 – 1,5 µm, anthrax spores 1 – 5 µm ** Plant protection products, example for
- rganic trace elements
*** Ions dissolved in the water
Substances to be removed
*** ** *
BASICS OF FILTRATION
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Filtration methods
WATER TREATMENT
2
ULTRAFILTRATION
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ULTRAFILTRATION
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- Retention of particles, bacteria and viruses by high filter fineness of
the UF membrane (Pore diameter = 0,02 µm): safe
- Low pressure difference of up to 0.7 bar: energy efficient
- Membrane structure allows a simple and reliable membrane
cleaning: easy
- Fully automatic chemical-free cleaning of the membrane is
possible: self-cleaning
- High yield of produced filtrate
FUNCTION OF ULTRAFILTRATION
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WTC 2500 UF, WTC 5000 UF
The energy efficient, modular system
WTC 2500 UF, WTC 5000 UF THE ENERGY EFFICIENT, MODULAR SYSTEM
Reliable drinking water quality
- Pre-filtration up to 200 µm (washable)
- Pretreatment by flocculants (at very high
turbidity values)
- Reliable UF-Membrane technology
- Disinfection by Chlorination
- Monitoring of:
Pressure, Operating hours, Drinking water yield Easy control and handling:
- One-Man-Operation
- Chemical-free water purification (except for
the addition of flocculants)
- Set-up without tools
High yield
- 5,000 liters of drinking water per hour on a
base area of one euro pallet
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WTC 2500 UF, WTC 5000 UF THE ENERGY EFFICIENT, MODULAR SYSTEM
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1,33 m 0,8 m Membrane module 2 Main module Membrane module 1
CUSTOMER REQUIREMENTS ON THE PRODUCT
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- WTC 2500 UF up to 2500 liters / per hour: up to 60.000 liters per day
- WTC 5000 UF up to 5000 liters / per hour: up to 120.000 liters per day
How many people can be supplied with drinking water by WTC 5000 UF?
Water requirement for survival (per person) according to WHO* Minimum “survival” allocation Medium term allocation Drinking 4 liters per day 4 liters per day Food preparation, cleanup 3 liters per day 3 liters per day Personal hygiene
- 7 liters per day
Laundry
- 6 liters per day
*WHO (World Health Organization): „Technical Notes for Emergencies“, Technical Note No.9, Draft revised: 7.1.05
Total basic need 7 liters per day 20 liters per day Supply of Up to 17.142 persons Up to 6.000 persons
WTC 2500 UF, WTC 5000 UF IN ACTION
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Federal Agency for Technical Relief, flood in Balkans
WTC 2500 UF, WTC 5000 UF IN ACTION
Federal Agency for Technical Relief, earthquake in Nepal
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WTC 2500 UF, WTC 5000 UF IN ACTION
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Demonstration, Austrian Armed Forces, Korneuburg
WTC 2500 UF, WTC 5000 UF IN ACTION
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Navis and Björn-Steiger-Foundation, Sri Lanka
- Drinking water yield up to 2500 (WTC 2500 UF) or 5000 l/h (WTC 5000 UF)
- Retention of particles, microbes und viruses
- Energy efficient
- Fully automatic and easy to operate
- Minimum consumption of chemicals
- Compact and easy to transport (4 persons at 4 corners)
- Easy logistics – Euro pallet
- Quickly operational
- Simple maintenance and simply replaceable items
- International certification of potable water bearing components (e.g. DVGW, WRA, FDA)
CUSTOMER BENEFITS AT A GLANCE !
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WATER TREATMENT
3
REVERSE OSMOSIS
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FUNCTION OF REVERSE OSMOSIS
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WTC 500
The compact all-rounder
WTC 500 THE COMPACT ALL-ROUNDER
Reliable drinking water quality
- Pre-filter 5 µm nominal
- Reliable RO-Membrane technology
- Disinfection by Chlorination and UV lamp
- Monitoring of:
Conductivity, Temperature, Pressure level, Operating hours, Drinking water yield
- Options: Double Pass, Anti-scalant
Easy handling:
- Robust and manual operation
- Chemical-free water purification
High yield:
- 550 liters of drinking water per hour on a
base area of one euro pallet
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WTC 500 THE COMPACT ALL-ROUNDER
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Easy logistics, easy handling:
- Compact: 1185 x 785 x 585 mm
(equals one euro pallet)
- Weight: 197 kg
- Highly mobile
- Robust
- Steel frame
- Stackable
WTC 500 IN ACTION
Flood after tsunami, Maldives
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WTC 500 IN ACTION
Disaster mission, NAVIS Help Organization, Haiti
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WTC 500 IN ACTION
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System test, New Zealand Army
WTC 500 GT THE COMPACT ALL-ROUNDER
Independent:
- Integrated electric power generator
- Multi-Fuel-Approach
Easy logistics, easy handling:
- All required components are loadable on a
trailer (4400 x 4280 x 2070 mm)
- Robust
- Highly mobile
- Low weight (1700 kg)
- Off-road single axle trailer
- Weatherproof cover
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WTC 500 GT IN ACTION
System test, Namibia System test, Singapore
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System test, Chile
WTC 500 GT IN ACTION
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Demonstration, Philippines
DISPLAY IMAGE
Produktmanagement Wasser FFM-P/Brockmann bkm | WTC 500 RO plus Vertriebsmeeting | 08.03.2016 28
Characteristic WTC 500 RO 2 | WTC 700 RO 2 Output (2 Versions) up to 500 l/h 2 membranes, up to 700 l/h 3 membranes Dimensions (LxWxH) 1200x800x approx. 900 mm (Euro-pallet dimensions) Weight
- approx. 160 | 175 kg
Power supply 400 V, 3-phase, 50 Hz (60Hz is also possible, if another raw water pump is used) Power consumption
- approx. 8,5 kW (raw water pump included, similar to the old
version)
TECHNICAL DATA
Produktmanagement Wasser FFM-P/Brockmann bkm | WTC 500 RO plus Vertriebsmeeting | 08.03.2016 29
DIFFERENCES TO THE OLD WTC 500 RO (1/2)
- Integrated prefilter
- 6 detachable handles
- significantly clearer control panel
- cheaper (approx. 5-10% sales price)
- significantly higher reliability
- high-pressure pump in stainless steel
instead of brass
- materials: stainless steel or plastic
- no plastic in external lines
- no fragile parts like cutting rings or
solenoid valves
Produktmanagement Wasser FFM-P/Brockmann bkm | WTC 500 RO plus Vertriebsmeeting | 08.03.2016 30
DIFFERENCES TO THE OLD WTC 500 RO (2/2)
- no fluid level sensor in the chlorine tank (was
prone to failures)
- consistent drinking water certificates (DVGW,
FDA, ACS)
- no fragile UV lamp (not necessary due to the
already present double security)
- no cartridge filter (not necessary, relict)
- no maintenance pump needed
- significantly bigger chlorine tank
- WTC 500 RO 2 and WTC 700 RO 2
- raw water pump and prefilter in part no.
- ptional accessory case for transportation
Produktmanagement Wasser FFM-P/Brockmann bkm | WTC 500 RO plus Vertriebsmeeting | 08.03.2016 31
CLEARER STRUCTURE DESPITE THE INTEGRATED FILTER
WTC 500 RO WTC 500 RO 2
Produktmanagement Wasser FFM-P/Brockmann bkm | WTC 500 RO plus Vertriebsmeeting | 08.03.2016 32
extremely reliable & easy to operate
- Up to 500 | 700 l/h of salt water (maximum output with fresh water)
- Retention of particles, microorganisms and viruses
- Additonally removes salts and chemicals
- Extremely robust and reliable (even more than its predecessor)
- Extremely easy to operate (even easier than its predecessor)
- Minimal chemical use
- Compact and easily transportable (all inclusive and easier to transport than its predecessor)
- Quickly deployed
BENEFITS
Produktmanagement Wasser FFM-P/Brockmann bkm | WTC 500 RO plus Vertriebsmeeting | 08.03.2016 33
- Drinking water yield up to 550 l/h
- Retention of particles, microbes und viruses
- Additional removal of salts und chemicals
- Extremely robust and reliable
- Easy handling
- Minimum chemical consumption
- Compact and easy to transport
- Quickly operational
CUSTOMER BENEFITS AT A GLANCE !
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WTC 1600, WTC 3000
The fully automatic all- rounder
WTC 1600, WTC 3000 THE FULLY AUTOMATIC ALL-ROUNDER
Reliable drinking water quality
- Pre-filter up to 5 µm nominal
- Pretreatment by Anti-scalant (WTC 3000)
- Reliable RO-Membrane technology
- Disinfection by Chlorination
- Monitoring of:
Conductivity, Temperature, Pressure level, Operating hours, Drinking water yield
- Options: UV lamp, Double pass, Anti-scalant
dosage (WTC 1600) Easy handling:
- Two-Button-System
- Fully automatic control and operation (PLC)
- One-Man-Operation
- Chemical-free water purification
High yield:
- Produces up to 1600 liters or 3000 liters of
drinking water per hour
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WTC 1600, WTC 3000 THE FULLY AUTOMATIC ALL-ROUNDER
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Easy logistics, easy handling:
- All required components are loadable on a steel frame
(1900 x 1600 x 1050 mm)
- Weight: 1000 kg or 1100 kg
- Fork-lift pockets
- Mobile
- Robust
WTC 1600 G, WTC 3000 G THE FULLY AUTOMATIC ALL-ROUNDER
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Independent:
- Integrated electric power generator
- Multi-Fuel-Approach
Easy logistics, easy handling:
- All required components are loadable on one steel frame
(2800 x 1600 x 1050 mm)
- Weight : 1700 kg or 1800 kg
- Fork-lift pockets
- Mobile
- Robust
WTC 1600 G IN ACTION
Flood catastrophe, Brazil
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WTC 1600 G IN ACTION
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Operation Australian Army, Australia Aid mission after tsunami, Sri Lanka
WTC 3000 G IN ACTION
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Water supply for a field camp of Russian Army, Russia
WTC 1600 GT, WTC 3000 GT THE FULLY AUTOMATIC ALL-ROUNDER
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Independent:
- Integrated electric power generator
- Multi-Fuel-Approach
Easy logistics, easy handling:
- All required components are loadable on one trailer
(5460 x 2170 x 2490 mm)
- Weight: max. 3500 kg
- Highly mobile
- Robust
- Off-road single axle trailer
- Weatherproof cover
WTC 1600 GT IN ACTION
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Product Training in Tampere, Finland WBP 700 / WTC 1600 GT demo in USA, NATO-Headquarters in Norfolk Virginia
WTC 1600 GT IN ACTION
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Training WTC 1600 GT, Argentina Schwäbisch Hall, Germany
WTC 3000 GT IN ACTION
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UN blue helmet mission in Mogadishu, Somalia
WTC 1600, WTC 3000 REVIEW
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- WTC 1600
WTC 3000 WTC 1600 G WTC 3000 G WTC 1600 GT WTC 3000 GT Dimensions [mm] 1900 x 1600 x 1050 2800 x 1600 x 1050 5460 x 2170 x 2490 Weight [kg] 1000 1100 1700 1800
- Max. 3500
Features Robust Highly mobile Fork-lift pockets Robust Highly mobile Fork-lift pockets Robust Highly mobile Weatherproof cover Generator Integrated electric power generator Multi-Fuel-Approach Integrated electric power generator Multi-Fuel-Approach Trailer Off-road single axle trailer
- Drinking water yield up to 1600 or 3000 l/h
- Retention of particles, microbes und viruses
- Additional removal of salts und chemicals
- Fully automatic and easy to operate
- Robust and off-road trailer
- Autarkic by integrated electric power generator
- Quickly operational
CUSTOMER BENEFITS AT A GLANCE !
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WTC 8000/ 15000 RO/UF C
The adjustable hybrid
WTC 8000/15000 RO/UF C THE ADJUSTABLE HYBRID
Reliable drinking water quality
- Pre-filter
- Dechlorination and pretreatment with
flocculants
- Reliable UF- and RO-Membrane technology
- Chlorination and Remineralization
- Monitoring of:
Conductivity, Temperature, Pressure level, Operating hours, Drinking water yield
- Separation of technical and operational room
- Options: UV lamp, Double pass, Anti-scalant
Easy handling:
- Touchscreen
- Fully automatic control and operation (PLC)
- One-Man-Operation
- Low demand on chemicals
High yield:
- Produces up to 8000 l/h (RO / UF/RO)
- Produces up to 15000 l/h (UF)
- Treatment of salt water with up to 55 g salt
per liter
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WTC 8000/15000 RO/UF C THE ADJUSTABLE HYBRID
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Flexible:
- Modular construction
- Container is customizable
- Lots of options selectable by the customer
- Available with 50 Hz as well as 60 Hz
Easy logistics, easy handling:
- All necessary components lorried in a 20‘ Container
- Purification modules come with standardized interface
- Mobile
- Robust
- 8000 l/h with salt water / 15000 l/h with fresh water
- Retention of particles, microbes and viruses
- Additional removal of salts and chemicals
- Fully automatic and easy to operate
- Adaptable to the raw water quality
- Energy efficient
- Easy Logistics – 20’ Container
- Separation of technical and operational room
- Double-Pass (Option) allows purification according to STANAG 2136
CUSTOMER BENEFITS AT A GLANCE !
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CHLORINE PRODUCTION IN THE FIELD
4
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ADVANTAGES OF CHLORINE PRODUCTION IN THE FIELD
- Table salt (NaCl) is available worldwide and relatively easy to obtain
almost independent of a complex supply chain
- no storage and no handling with a hazardous good
easy of handling and application
- significantly reduced operating costs, because only table salt and very
little power is needed
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PROCESS SCHEME OF CHLORINE PRODUCTION IN THE FIELD
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Buffer bucket
Chlorine Demineralized water Salt Electrolysis
Fresh water bucket Fresh water
Cl- Cl- Cl2 H2 H+ H+
Degassing hydrogen Electrolysis cell Sole Salt Active chlorine concentrate (to external dosing pump)
E-CHLORINATOR THE LOCAL CHLORINE PRODUCER
High yield:
- Produces up to 1455 mg activated chlorine per hour
- Disinfection of up to 6000 l/h (cCl2=0,24 mg/l)
Safety:
- No longer transport of hazardous material
- No handling of hazardous material necessary
- Only table salt is required
- Addition of chlorine protects drinking water against recontamination
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E-CHLORINATOR THE LOCAL CHLORINE PRODUCER
Easy logistics, easy handling:
- All required components are loadable on one stainless steel frame
(604 x 470 x 797 mm)
- Weight: 35 kg
- Robust
- Free from hazardous material
- Use as a stand-alone-system or in combination with WTC UF possible
(requires softened water)
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- Chlorination for up to 6000 l/h drinking water
- Autarkic by local chlorine production
- Significant reduction of transport risk
- Minimal operating costs
- Operating materials local available
- Up to 1455 mg/h activated chlorine
- Compact, frame or wall installation possible
- Simple, intuitive operation
CUSTOMER BENEFITS AT A GLANCE !
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WATER STORAGE AND ADDITIONAL ACCESSORIES
5
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ACCESSORIES WATER STORAGE AND DRINKING WATER DISTRIBUTION STATION
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- Raw / Drinking Water Tanks
– Closed pillow tanks – Open, self-erecting tanks – Open storage tanks with steel support frame – Inliner tank
- Distribution Station
– Efficient in a very confined space, easy water delivery, fast and safe
DRINKING WATER FILLING
6
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Years of experience with mobile operations have shown:
- Taste neutrality and optical clearness must be provided
- Psychological barriers:
– Large drinking water storage tanks are hardly accepted – Drinking water provided in small packages is more convenient and accepted
- Distribution to individuals is only possible in small packages
- In areas with an increased level of threat, water transport is often:
– Time-consuming – Cost-intensive – Resource-consuming (Personnel / Vehicles / Fuel)
CUSTOMER REQUIREMENTS ON THE PRODUCT
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WATER PACKAGING ON SITE
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Advantages of water packaging in crisis and disaster areas:
- High savings on logistical costs by:
– Reducing the volume about min. 90% – Reducing the weight about min. 95% High reduction of dependency on the supply chain
- Higher security through full control over the packaging
process from source to consumption
CUSTOMER REQUIREMENTS ON THE PRODUCT
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Requirements specification for a mobile purification system from customer view:
- High hygiene standard
- Logistically easy to handle / transport
- Robust and sturdy construction
- High flexibility
- Easy to operate
- High yield
SAFE WATER PURIFICATION CONCEPT
MOBILE SOLUTION REQUIREMENTS FOR HYGIENIC DRINKING WATER FILLING Highly mobile applications (e.g. special forces, rapid emergency aid) Semi-mobile applications (e.g. large field camps, long-term emergency aid)
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Water Bottling Plant (WBP) Water Packaging System (WPS)
WPS 1600 GT
The flexible filling system
WPS 1600 GT THE FLEXIBLE FILLING SYSTEM
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High yield:
- Produces 1600 water-filled sachets per hour
- Flexible filling quantity
– Quantity adjustment during usage (250 – 500 – 1000 ml) Safety:
- Highest hygiene requirements under field conditions
– Sterile filters (Incoming water) – HEPA filtered air – UV-disinfection (Foil material) Independent:
- Integrated power generator
WPS 1600 GT THE FLEXIBLE FILLING SYSTEM
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Easy logistics, easy handling:
- Mounted on a single-axle (6000 x 2300 x 2500 mm)
- Weight: 3500 kg
- Highly mobile
- All-terrain mobile single axle trailer
- Reduced transport volume / weight
- Significantly reduced logistics costs
Easy handling through:
- Fully automatic operation
- Low personnel expenditure (1 person)
WPS 1600 GT + WTC 3000 GT IN ACTION
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Setup test water filling system (WPS 1600 GT + WTC 3000 GT), Senegalese Army
WPS 1600 GT IN ACTION
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System test combination of WTC 1600 GT and WPS 1600 GT, Luxembourgian Army, Luxemburg
WPS 1600 GT IN ACTION
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South African National Defence Force (SANDF), Project ’Blesbok’, Housed in a extendable 20‘ container, South Africa
- Up to 1600 sachets per hour
- Significant reduction of logistics costs
- Significant reduction of transport costs
- Fully automatic and easy to operate
- Quickly operational
- Flexible adjustable bag size
- Highest hygiene under field conditions
CUSTOMER BENEFITS AT A GLANCE !
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WBP 1300
The solution for reduction of logistic costs
WBP 1300 THE SOLUTION FOR REDUCTION OF LOGISTIC COSTS
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High yield:
- 1300 bottles (1 L) in a standard 20‘ container
Safety:
- Highest hygiene requirements under field conditions
– Sterile filters (Drinking water & pressurized air) – Excess pressure in the system – HEPA filtered air (Filling & capping area) – Integrated Cleaning-In-Place (CIP) / Sterilization-In-Place (SIP) Processes
- Fully automated control and function
WBP 1300 THE SOLUTION FOR REDUCTION OF LOGISTIC COSTS
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Easy logistics, easy handling:
- All components stored in a 20 feet ISO container
- Weight (approx. 8900 kg)
- Mobil und robust
- Reduction of transport volume / weight by approx. 90% / 95%
- Significantly reduced logistics costs
Easy operation:
- Fully automatic operation
- Kärcher Futuretech operating system (PLC)
- Low personnel expenditure (max. 3 persons)
WBP 1300 THE SOLUTION FOR REDUCTION OF LOGISTIC COSTS
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WBP 1300 IN ACTION
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South African National Defence Force (SANDF), Project ‘Blesbok‘, Housed in tent
WBP 1300 IN ACTION
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Project “TWAA“, Housed in lightweight building construction 1 2 3 WBP 1300 Lightweight building construction Base panel 1 2 3
WBP 700 IN AFGHANISTAN
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72,5 11,7 19,14 11,81 3,27
Customer Location Production Time Period Number of Systems UK Army Camp Bastion
- Feb. 2008 – Jun. 2014
4 German Armed Forces Camp Marmal
- Feb. 2008 – Jun. 2013
1 US Army Camp Dwyer
- Aug. 2010 – Sep. 2013
2-5 US Army Camp Leatherneck
- Oct. 2012 – Sep. 2013
2-5 US Army FOB Delaram II
- Nov. 2010 – May 2012
2
Amount
- f
bottles in Mio.
WBP 700 PROVEN ACCEPTANCE
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- PET bottles from Kärcher Futuretech can be stored under field conditions
without chlorine in the filled bottles (taste!)
- The bottled drinking water enjoys a high acceptance within the consumers
- Storage of drinking water (without addition of chlorine) according to the
British Ministry of Defense and US-CHPPM (now PHC) up to 730 days
- Over 120 million bottles have been produces worldwide with WBP / EWPS
systems so far
- No single stored bottle had suffered from microbiological contamination
WATER BOTTLING PLANTS BY KÄRCHER FUTURETECH A SUCCESS STORY
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- Up to 1300 bottles (1 L) per hour
- Significant reduction of logistics costs
- Significant reduction of transport risk
- Fully automatic and easy to operate
- Highest hygiene under field conditions
- Simple logistics – 20‘ Container
- Separation of operational and technical room
CUSTOMER BENEFITS AT A GLANCE !
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REFERENCE PROJECTS
7
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WATER- UNIMOG
Safe drinking water for inaccessible area
- Transport possibilities are a critical factor for the success in
disaster situations
- Compact water purification systems of Kärcher Futuretech can
produce a large amount of drinking water at a low electricity demand
- UNIMOG truck even reaches nearly inaccessible terrain
UNIMOG truck represents with its Kärcher Futuretech systems an ideal symbiosis for answering application related challenges
WATER-UNIMOG SAFE DRINKING WATER FOR INACCESSIBLE AREA
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WATER-UNIMOG SAFE DRINKING WATER FOR INACCESSIBLE AREA
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Transport Output Distribution Setup Production
UNIMOG SAFE DRINKING WATER FOR INACCESSIBLE AREA
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WAA DEKON
In 2011 the German Armed Forces have demanded for a specific system to prepare high CBRN-contaminated raw water for decontamination purposes Filling of drinking water storage tanks of decontamination systems (for example TEP 90, MEP, leDA)
PROJECT INFORMATION
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Contract awarding
- f prototype system
Summer test
hot climatic conditions
Winter test
cold climatic conditions
Transportation test
(Shock and vibration)
Contract awarding for serial production
- f 9 systems in total
SUMMER TEST IN SARDINIA
Accessories container (incl. electricity supply, drinking water storage and distribution) Water purification container
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TEP 90 incl. drinking water storage Drinking water transport trailer Filling of the drinking water transport trailer
MAIN REQUIREMENTS OF TENDER SPECIFICATIONS
- Safe production of drinking water based on STANAG 2136 and FINABEL* test conditions
- Production of up to 6 m³/h (approx. 1,600 gal) of drinking water in Double-Pass-Mode
- System based on two 20‘-ISO 1C container
- Operation mounted on vehicle and unloaded
- Made for harsh conditions of military applications
- Operation temperature zone from -32 °C to +49 °C (A1 to C1 in acc. to STANAG** 4370)
- Autonomous and autarkic operation
- Protection of operator during drinking water production is of highest interest
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*FINABEL: Organization promoting cooperation and interoperability between the national armies of the member states of the European Union (source: www.wikipedia.com)
PRODUCTION OF SAFE DRINKING WATER
FTS / 26.08.2016 / 2016-08-26 Presentation (EN) Water Supply Systems 92
Switch cabinet Dosing stations Waste water tank Separate engineering room UV treatment CIP tank Water for flushing Submersible Pump Bag filters Separate operator room RO membranes High pressure pumps
PRODUCTION OF SAFE DRINKING WATER
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Air conditioning Storage rack accessories Switch cabinet Energy distribution Drinking water distribution Water storage tank Power generator Storage rack for heated hoses (back side)
WAA DEKON IN ACTION
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Winter Test, Finland
WAA DEKON IN ACTION
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Testing WAA Dekon, Germany
WAA DEKON IN ACTION
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Testing WAA Dekon, Germany
Successfully used all over the world
MAKE A DIFFERENCE THANK YOU
FTS / 26.08.2016 / 2016-08-26 Presentation (EN) Water Supply Systems 97