VT METAL Kft. Machining, electroplating and assembly services a - - PowerPoint PPT Presentation

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VT METAL Kft. Machining, electroplating and assembly services a - - PowerPoint PPT Presentation

Nov 02, 2023 425 likes •942 views

VT METAL Kft. Machining, electroplating and assembly services a Videoton Holding subsidiary Location :Szkesfehrvr Production Area: Total area:8.000 m 2 Number of Employee: 362 Quality Certificates: ISO / TS 16949 ISO 9001

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SLIDE 1

a Videoton Holding subsidiary

VT METAL Kft.

Machining, electroplating and assembly services

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SLIDE 2
  • Production Area: Total area:8.000 m2
  • Number of Employee:

362

  • Quality Certificates:

ISO / TS 16949 ISO 9001 ISO 14001 ISO 50001

  • Turnover (2015):

Machining: 11.636.000 EUR Surface treatment: 5.610.000 EUR Location:Székesfehérvár

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SLIDE 3

Turnover

50 100 150 200 250 300 350 2007 2008 2009 2010 2011 2012 2013 2014 2015

Headcount

2000 4000 6000 8000 10000 12000 14000 16000 18000 2007 2008 2009 2010 2011 2012 2013 2014 2015

Turnover Total (tEUR) Turnover Mechanical (tEUR) Turnover Electroplating (tEUR)

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SLIDE 4

Mechanical BU Electroplating BU

Electrical sector 40% Automotive 48% Industrial sector 12% Electric industry 26% Automotive industry 30% Building industry 15% Shop equipment 3% Consumer goods 4% Machine production 15% Telecommunic a-tion 15%

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SLIDE 5

 2010: III. Brother machining center  2011: IV. Brother machining center  2011: Chiron twin spindle 5 axis machining center  2011: Part cleaning machine  2012: V. Brother machining center  2013: New electroplating line  2013: 4 pcs. Brother machining center  2013: 3D Measuring machine  2014: 4 pcs. Brother machining center ;  2014: X-ray thickness measuring equipment;  2015: 2 psc Brother machining center;  2015: Circular saw;  2015: Part cleaning machine;  2015: Immersion tin coating line  2016: 2 pcs Brother machining center, 3D Measuring machine, New building; KTL line, new immersion tin coating line

  • Videoton is willing to further invest if the business requires it.

Investments

200 400 600 800 1000 1200 1400 1600 1800 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 Machining tEUR Electroplating tEUR

Investments

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SLIDE 6

Certificates

  • ISO TS 16949:2009 (2003)
  • ISO 9001:2008 (1997)
  • ISO 14001:2004 (2003)
  • ISO 50001:2011 (2016)

Quality

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SLIDE 7

Machining

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  • 19 pcs of machining centers:

 17 pcs 1-spindle: (Brother  2 pcs 2-spindle (Stama, Chiron)

  • Surface finishing:

 Washing  Vibration tumbling  Impregnation  Leak-test

Core technologies I. Technologies

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SLIDE 9

Core technologies II.

Machining centre Max. size of work (mm) Spindle speed (min-1) Quantity

  • No. of axis &

spindles Palettes

BROTHER TC-32 600x400x300 16000 17 1 spindle 4-axis / 3-axis 2 CHIRON DZ15 730x400x425 12000 1 2 spindles, 5-axis 2 STAMA MC 326 TWIN 520x300x360 12000 1 2 spindles, 3-axis 2

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SLIDE 10

Core technologies III.

  • Materials:

 Aluminium high pressure die-castings (hungarian sub-suppliers)  Aluminium gravity die-castings  Aluminium profiles & blocks  Copper rods & profiles  Other castings (iron casting)  Copper forging

  • Optimum weight: 0,1 – 1,5 kg
  • Maximum weight: 8 kg
  • Minimum tolerance: IT6 ≤
  • Optimum lot size: 500 – 4.000 pcs.
  • Annual volumes: 10k - 500k

Capabilities

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SLIDE 11

Product references – Machining I.

Made for: Automotive industry Annual volume: 120.000 pcs Material: AlSi Made for: Electrical industry Annual volume: 10.000 pcs. Material:Al (profile) Surface treatment: Ni Made for: Electrical industry Annual volume: 25.000 pcs Material: Al (profile) Surface treatment: Ni Made for: Automotive industry Annual volume: 80.000 pcs Material: GG20 Surface treatment:MnPh

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SLIDE 12

Product references – Machining II.

Made for: Automotive industry Material: AlSi Annual volume: 500.000 pcs Made for: Automotive industry Material: AlSi Annual volume: 500.000 pcs Made for: Automotive industry Material:AlSi Annual volume: 60.000 pcs Made for: Automotive industry Material: AlSi Annual volume: 70.000 pcs

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SLIDE 13

Product references - Machining III.

Scania Material: G620 Annual volume: 80.000 pcs. Deutz Material: ALSi Annual volume: 60.000pcs Caterpillar Material: S235 Annual volume: 5.000 pcs. Surface treatment: MbPh Deutz Material: AlSi Annual volume: 60.000 pcs.

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SLIDE 14

Product references – Machining IV.

Made for: Electrical industry Material: CuETP Annual volume: 58.000 pcs Surface treatment: Ag Made for: Electrical industry Material: CuETP Annual volume: 5.000 pcs Surface treatment: Ag Made for: Electrical industry Material:CuETP Annual volume: 48.000 pcs Surface treatment: Ag Made for: Electrical industry Material: CuETP Annual volume: 5.000 pcs Surface treatment: Ag

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SLIDE 15

Core technologies IV.

Turning, milling, grinding

  • 6 pcs of CNC lathes:

 3 pcs 1 spindle: Index, Heidenreich & Harbeck  2 pcs 2 spindles: Gildemeister

  • 2 pcs of grinding machines: König&Bauer
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SLIDE 16

Core technologies V.

CNC Lathe

  • Max. size of

work (mm) Spindle speed (min-1) Quantity Spindle Options Driven tool

EEN-320 Ø 150 3500 1 1 Heidenreich & Harbeck FL-300 Ø 150 4500 1 1 Gildemeister Twin 32 Ø 32 8000 1 2 Robot manipulator Gildemeister Twin 42 Ø 42 7000 1 2 Bar feeder INDEX GU 800 Ø 250 6000 1 1

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SLIDE 17

Core technologies VI.

Capabilities

  • Raw materials: low- carbon steel, free-cutting steel, aluminium, copper

(both bar and tube)

  • Diameters: ∅10 - ∅160
  • Minimum tolerance: IT7 ≤
  • Annual volumes: 20k - 3 000k pcs
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SLIDE 18

Product references - Turning

Made for: Automotive industry Annual volume: 1.300.000 pcs Made for: Industial sector Annual volume: 2.000.000 pcs Made for: Electrical industry Annual volume: 10.000 pcs

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Quality

Testing capabilities

  • 3D measuring (2 pcs.)
  • 3D scanning (by VT Precíziós)
  • Hardness test
  • Outline feeler
  • Tensile strength test
  • Surface roughness test
  • Leak test
  • Function test (for pumps)
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SLIDE 20

Examples for retechnologisation

Machined surfaces are shown in red.

Benefits:

  • 100 sec machining time
  • 2 machining steps
  • 50% added value

Machined from copper cast Machined from copper profile

DfM and DfC Services

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Assembly

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  • 20 years tradition in assembling of oil-pumps for diesel

engines

  • we provide our customers assembly services in small

to medium series

  • capabilities from components production to functional

testing of finished products

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SLIDE 23

Assembled material with purchased or custom-made fasteners

Tunnelterminal Multi tunnelterminal Material: Al Material: AL Annual volume: 6.000 pcs Annual volume: 10.000 pcs

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SLIDE 24

References

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Surface treatment

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Core technologies I.

Zinc plating on steel parts

  • 4 pcs of zinc plating lines:
  • 3 pcs rack plating line (acidic and alkaline bathes)
  • 1 pc barrel plating line
  • Passivation with chromium(III):
  • Blue passivation
  • Yellow passivation
  • Black passivation
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SLIDE 27

Core technologies II.

Zinc plating on steel parts

  • Bathes:
  • Alkaline type bath for better metal distribution - better corrosion

resistance even at the inner corners

  • Acidic type bath for beautiful brightness everywhere
  • Maximum measurements: 1.8 m x 0.85 m x 0.4 m
  • Corrosion resistance: up to 360 hours
  • Annual volume: up to 500k m2 and 1000 tonns
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SLIDE 28

Product references - Zinc plating I.

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SLIDE 29

Product references - Zinc plating II.

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Core technologies III.

Electroless nickel plating

  • Medium phosphorous content electroless nickel
  • Raw materials: steel
  • Max. measurements: 0.7 m x 0.6 m x 0.35 m or 50 kg
  • Nickel deposition: up to 30 μm
  • Annual volumes: up to 50k m2
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SLIDE 31

Product references - Electroless nickel plating

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SLIDE 32

Core technologies IV.

Copper plating

  • Copper (cyanide) electroplating
  • on steel / copper alloys
  • barrel and rack plating
  • up to 30k m2 per year
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SLIDE 33

Silver plating on copper / copper alloy parts

  • Bathes:
  • Cyanide type bathes
  • Maximum measurements: 0.7 m x 0.7 m x 0.2 m
  • Post-treatment: passivation
  • In barrel : 5 kg/charge
  • Annual volumes: 10-20k m2 or 15-20 tons
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SLIDE 34

Nickel plating on copper or steel parts

  • Bathes:
  • Bright
  • Semi-bright
  • Maximum measurements: 0.9 m x 0.9 m x 0.4 m
  • In barrel :15 kg/charge (raw material: copper, steel)
  • Annual volumes: up to 40k m2 or 2-300 tons
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SLIDE 35

Tin plating on copper or steel parts

  • Bathes:
  • Bright
  • Mat
  • Maximum measurements: 0,9 m x 0,9 m x 0,4 m (Only copper)
  • In barrel :15 kg/charge (mat) ; 5 kg/charge (bright)

(Raw material: copper, steel)

  • Annual volumes: 40-50k m2 or 2-300 tons
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SLIDE 36

Combined surfaces on copper/copper alloy parts

  • Copper+ Nickel bright
  • Copper+Tin bright
  • Copper/Nickel+Tin mat
  • Copper+Nickel+Tin mat
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SLIDE 37

New investment I.

Combined electroplating line (2010)

  • Surface treatment for components of air condition

compressors

  • Copper-, nickel-, tin- / mat tin electroplating
  • Raw material: copper and brass
  • Automatic rack plating
  • Annual volumes: up to 50k m2 per year
  • Max. measurements: 0.9 m x 0.9 m x 0.4 m
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New investment II.

Immersion tin coating line, dedicated for Delphi /Mahle

  • Surface treatment for components of air condition compressors (masked

alu pistons)

  • Immersion tin plating with own developed technology
  • Raw material: aluminium alloy
  • Automatic rack plating
  • Annual volume: 13 million pistons
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SLIDE 39

New investment III.

New electroplating line for special nickel plating (2013)

  • Extra solderable nickel plating for IGBT cooling plates
  • Mat tin plating
  • Raw material: copper/copper alloy
  • Automatic rack plating
  • Annual volume: 40-50k m2
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SLIDE 40

New investment 2016-I.

Second electroplating line, dedicated for new customer

Surface treatment for components of air condition compressors (masked alu pistons)

  • Chemical tin plating with own developed technology
  • Raw material: aluminium alloy
  • Automatic rack plating
  • Annual volume: 10 million pistons
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SLIDE 41

KTL line investment

  • Greenfield investment
  • Total amount of investment: 1.950.000.- EUR
  • 50 new workplace
  • 520 m2
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SLIDE 42

Technology

  • 3 stage chemical degreasing
  • 2 stage rinse
  • Activation
  • Zn phosphate, nanoceramic oxsilan
  • KTL paint
  • Kiln
  • Cooling

Power & Free

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SLIDE 43

KTL line specification

  • Contractor/implementer: Knipl Kft.
  • SOP August 2016
  • Color: RAL 9005 black (AXALTA)
  • Thickness: 15-25 µm, 35+ µm
  • Preparation: tricationic zink-phosphate, oxsilan (Chemetall)
  • Corrosion resistance: min. 720 hour
  • Dimensions: 2100 x 1250 x 600 mm
  • Base metals: steel, aluminum, galvanized steel
  • Capacity: 1.000.000. m2/year
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FUTURE :

  • Zink-nickel
  • Plating on aluminium (electroless Ni, tin)
  • Anodizing
  • Reel to reel plating
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SLIDE 45

Quality

Testing capabilities

  • X-ray thickness measuring system
  • Eddy current thickness measuring equipments
  • Surface hardness test, surface roughness test
  • Porosity test
  • Salt spray fog test chamber
  • Cyclic corrosion test chamber
  • Cross section test
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SLIDE 46

References - plating

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  • All kind of machining operations: machining
  • f castings, turning, milling
  • From medium to high volume
  • Various materials: aluminium, steel, copper,
  • thers
  • Diameters: any
  • Markets: Automotive, Consumer, Industrial,

IT, Communication, others

Production transfer I.

Opportunities

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SLIDE 48
  • Experienced project management team
  • Production facility and infrastructure available
  • Skilled direct and indirect personal dedicated for the project
  • Project oriented organisation within existing company structure
  • Open book calculation, flexibility on costing models
  • Material procurement and finished goods transportation
  • Short start-up & ramp-up times
  • Financial strength for investments if required
  • Capability for constant growth

Production transfer II.

Turn-key solution

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SLIDE 49

Treatment Capacity/year On rack In barrel Zinc plating 400 - 500 000 m2 1 000 t Chemical nickel plating 40 - 50 000 m2 30 - 40 t Nickel plating 40 - 50 000 m2 2 - 300 t Silver plating 10 - 20 000 m2 15 - 20 t Tin / mat tin plating 40 - 50 000 m2 2 - 300 t Copper plating 30 000 m2 20 - 30 t E-Coat (KTL) 1.000.000 m2

Surface treatment capacity

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SLIDE 50

THANK YOU FOR YOUR KIND ATTENTION!

VT Metal Kft.

H-8000 Székesfehérvár Berényi u. 72-100. H – 8002 Székesfehérvár, Po. box 342 Tel.: 00 36 22 533 640 Fax: 00 36 22 533 659 E-mail: vtmetal@metal.videoton.hu Web: www.metal.videoton.hu

Videoton Holding ZRt.

H-8000 Székesfehérvár Berényi u. 72-100. H – 8002 Székesfehérvár Tel.: 00 36 22 533 421 Fax: 00 36 22 533 429 E-mail: marketing.sales@videoton.hu Web: www.videoton.hu