VT METAL Kft. Machining, electroplating and assembly services a - PowerPoint PPT Presentation

VT METAL Kft. Machining, electroplating and assembly services a Videoton Holding subsidiary

Location :Székesfehérvár • Production Area: Total area:8.000 m 2 • Number of Employee: 362 • Quality Certificates: ISO / TS 16949 ISO 9001 ISO 14001 ISO 50001 • Turnover (2015): Machining: 11.636.000 EUR Surface treatment: 5.610.000 EUR

Turnover 18000 16000 14000 12000 Turnover Total (tEUR) 10000 8000 Turnover Mechanical (tEUR) 6000 4000 Turnover Electroplating 2000 (tEUR) 0 2007 2008 2009 2010 2011 2012 2013 2014 2015 Headcount 350 300 250 200 150 100 50 0 2007 2008 2009 2010 2011 2012 2013 2014 2015

Mechanical BU Automotive 48% Electrical sector 40% Telecommunic Electric a-tion industry Machine 15% 26% Industrial sector production 12% 15% Consumer goods 4% Shop equipment Automotive 3% industry Building 30% industry 15% Electroplating BU

Investments Investments  2010: III. Brother machining center  2011: IV. Brother machining center Machining tEUR  2011: Chiron twin spindle 5 axis machining center Electroplating tEUR  2011: Part cleaning machine 1800  2012: V. Brother machining center 1600  2013: New electroplating line 1400  2013: 4 pcs. Brother machining center 1200  2013: 3D Measuring machine 1000  2014: 4 pcs. Brother machining center ; 800  2014: X-ray thickness measuring equipment; 600  2015: 2 psc Brother machining center; 400  2015: Circular saw; 200  2015: Part cleaning machine; 0  2015: Immersion tin coating line 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016  2016: 2 pcs Brother machining center, 3D Measuring machine, New building; KTL line, new immersion tin coating line  Videoton is willing to further invest if the business requires it.

Quality Certificates • ISO TS 16949:2009 (2003) • ISO 9001:2008 (1997) • ISO 14001:2004 (2003) • ISO 50001:2011 (2016)

Machining

Core technologies I. Technologies • 19 pcs of machining centers:  17 pcs 1-spindle: (Brother  2 pcs 2-spindle (Stama, Chiron) • Surface finishing:  Washing  Vibration tumbling  Impregnation  Leak-test

Core technologies II. Machining centre Max. size of work Spindle speed No. of axis & Quantity Palettes (min -1 ) (mm) spindles 1 spindle BROTHER TC-32 600x400x300 16000 17 2 4-axis / 3-axis 2 spindles, CHIRON DZ15 730x400x425 12000 1 2 5-axis STAMA MC 326 2 spindles, 520x300x360 12000 1 2 TWIN 3-axis

Core technologies III. Capabilities • Materials:  Aluminium high pressure die-castings (hungarian sub-suppliers)  Aluminium gravity die-castings  Aluminium profiles & blocks  Copper rods & profiles  Other castings (iron casting)  Copper forging • Optimum weight: 0,1 – 1,5 kg • Maximum weight: 8 kg • Minimum tolerance: IT6 ≤ • Optimum lot size: 500 – 4.000 pcs. • Annual volumes: 10k - 500k

Product references – Machining I. Made for: Automotive industry Made for: Automotive industry Annual volume: 80.000 pcs Annual volume: 120.000 pcs Material: GG20 Material: AlSi Surface treatment:MnPh Made for: Electrical industry Made for: Electrical industry Annual volume: 10.000 pcs. Annual volume: 25.000 pcs Material:Al (profile) Material: Al (profile) Surface treatment: Ni Surface treatment: Ni

Product references – Machining II. Made for: Automotive industry Made for: Automotive industry Material:AlSi Material: AlSi Annual volume: 60.000 pcs Annual volume: 70.000 pcs Made for: Automotive industry Made for: Automotive industry Material: AlSi Material: AlSi Annual volume: 500.000 pcs Annual volume: 500.000 pcs

Product references - Machining III. Caterpillar Material: S235 Deutz Annual volume: 5.000 pcs. Material: AlSi Surface treatment: MbPh Annual volume: 60.000 pcs. Scania Deutz Material: G620 Material: ALSi Annual volume: 80.000 pcs. Annual volume: 60.000pcs

Product references – Machining IV. Made for: Electrical industry Made for: Electrical industry Material: CuETP Material: CuETP Annual volume: 58.000 pcs Annual volume: 5.000 pcs Surface treatment: Ag Surface treatment: Ag Made for: Electrical industry Made for: Electrical industry Material:CuETP Material: CuETP Annual volume: 48.000 pcs Annual volume: 5.000 pcs Surface treatment: Ag Surface treatment: Ag

Core technologies IV. Turning, milling, grinding • 6 pcs of CNC lathes:  3 pcs 1 spindle: Index, Heidenreich & Harbeck  2 pcs 2 spindles: Gildemeister • 2 pcs of grinding machines: König&Bauer

Core technologies V. Max. size of Spindle speed Driven CNC Lathe Quantity Spindle Options (min -1 ) work (mm) tool Ø 1 50 EEN-320 3500 1 1 Heidenreich & Ø 1 50 4500 1 1 Harbeck FL-300 Robot Ø 32 Gildemeister Twin 32 8000 1 2 manipulator Ø 42 Gildemeister Twin 42 7000 1 2 Bar feeder Ø 250 INDEX GU 800 6000 1 1

Core technologies VI. Capabilities  Raw materials: low- carbon steel, free-cutting steel, aluminium, copper (both bar and tube)  Diameters: ∅ 10 - ∅ 160  Minimum tolerance: IT7 ≤  Annual volumes: 20k - 3 000k pcs

Product references - Turning Made for: Automotive industry Made for: Industial sector Annual volume: 1.300.000 pcs Annual volume: 2.000.000 pcs Made for: Electrical industry Annual volume: 10.000 pcs

Quality Testing capabilities  3D measuring (2 pcs.)  3D scanning (by VT Precíziós)  Hardness test  Outline feeler  Tensile strength test  Surface roughness test  Leak test  Function test (for pumps)

DfM and DfC Services Examples for retechnologisation Machined from Machined from copper cast copper profile Machined surfaces are shown in red . Benefits : - 100 sec machining time - 2 machining steps - 50% added value

Assembly

 20 years tradition in assembling of oil-pumps for diesel engines  we provide our customers assembly services in small to medium series  capabilities from components production to functional testing of finished products

Assembled material with purchased or custom-made fasteners Tunnelterminal Multi tunnelterminal Material: Al Material: AL Annual volume: 6.000 pcs Annual volume: 10.000 pcs

References

Surface treatment

Core technologies I. Zinc plating on steel parts  4 pcs of zinc plating lines: • 3 pcs rack plating line (acidic and alkaline bathes) • 1 pc barrel plating line  Passivation with chromium(III): • Blue passivation • Yellow passivation • Black passivation

Core technologies II. Zinc plating on steel parts  Bathes: • Alkaline type bath for better metal distribution - better corrosion resistance even at the inner corners • Acidic type bath for beautiful brightness everywhere  Maximum measurements: 1.8 m x 0.85 m x 0.4 m  Corrosion resistance: up to 360 hours  Annual volume: up to 500k m 2 and 1000 tonns

Product references - Zinc plating I.

Product references - Zinc plating II.

Core technologies III. Electroless nickel plating  Medium phosphorous content electroless nickel  Raw materials: steel  Max. measurements: 0.7 m x 0.6 m x 0.35 m or 50 kg  Nickel deposition: up to 30 μ m  Annual volumes: up to 50k m 2

Product references - Electroless nickel plating

Core technologies IV. Copper plating  Copper (cyanide) electroplating • on steel / copper alloys • barrel and rack plating • up to 30k m 2 per year

Silver plating on copper / copper alloy parts  Bathes: • Cyanide type bathes • Maximum measurements: 0.7 m x 0.7 m x 0.2 m  Post-treatment: passivation  In barrel : 5 kg/charge  Annual volumes: 10-20k m 2 or 15-20 tons

Nickel plating on copper or steel parts  Bathes: • Bright • Semi-bright  Maximum measurements: 0.9 m x 0.9 m x 0.4 m  In barrel :15 kg/charge (raw material: copper, steel)  Annual volumes: up to 40k m 2 or 2-300 tons

Tin plating on copper or steel parts  Bathes: • Bright • Mat  Maximum measurements: 0,9 m x 0,9 m x 0,4 m (Only copper)  In barrel :15 kg/charge (mat) ; 5 kg/charge (bright) (Raw material: copper, steel)  Annual volumes: 40-50k m 2 or 2-300 tons

Combined surfaces on copper/copper alloy parts  Copper+ Nickel bright  Copper+Tin bright  Copper/Nickel+Tin mat  Copper+Nickel+Tin mat

New investment I. Combined electroplating line (2010)  Surface treatment for components of air condition compressors  Copper-, nickel-, tin- / mat tin electroplating  Raw material: copper and brass  Automatic rack plating  Annual volumes: up to 50k m 2 per year  Max. measurements: 0.9 m x 0.9 m x 0.4 m

New investment II. Immersion tin coating line, dedicated for Delphi /Mahle  Surface treatment for components of air condition compressors (masked alu pistons)  Immersion tin plating with own developed technology  Raw material: aluminium alloy  Automatic rack plating  Annual volume: 13 million pistons

New investment III. New electroplating line for special nickel plating (2013)  Extra solderable nickel plating for IGBT cooling plates  Mat tin plating  Raw material: copper/copper alloy  Automatic rack plating  Annual volume: 40-50k m2