UHPC for Accelerated Bridge Construction (DOT Experience) Mathew - - PowerPoint PPT Presentation

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UHPC for Accelerated Bridge Construction (DOT Experience) Mathew - - PowerPoint PPT Presentation

1 UHPC for Accelerated Bridge Construction (DOT Experience) Mathew Royce PE Director Structures Policy and Innovation Bureau Office of Structures NYSDOT 2 Compression Behavior 3 Tensile Behavior 4 5 Deck-to-Deck Deck-to-Girder


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UHPC for Accelerated Bridge Construction (DOT Experience)

Mathew Royce PE Director Structures Policy and Innovation Bureau Office of Structures NYSDOT

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Compression Behavior

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Tensile Behavior

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  • Deck-to-Deck
  • Deck-to-Girder
  • Deck Beam-to-Deck Beam
  • Column-to-Footing/Cap
  • Girder-to-Girder
  • Deck-to-Barrier
  • Headers for Expansion Joint
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Development Length Tests

# 4 BARS (BLACK & EPOXY) – 3” EMBEDMENT # 5 BARS (BLACK & EPOXY) – 4” EMBEDMENT # 6 BARS (BLACK & EPOXY) – 5” EMBEDMENT

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 Simple Lap-Splice Cxn.  Smaller Grout Volumes  Shortened Bar Lengths  Emulates Monolithic

Component

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Precast Deck Panels and Slabs

61 in. 6 in. Closure Pour (UHPC) Deck Bulb Tee Prestressed Girder 41 in.

6 in. UHPC Closure Pour Precast Deck Panel 8 in. 96 in.

Deck Bulb Tee Girders

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Joint Testing by FHWA for Strength Durability and Performance

8 ” THI CK PANEL - # 4 EPOXY COATED HAI RPI N BARS 8 ” THI CK PANEL - # 5 GALV. STRAI GHT BARS ( 6 ” LAP) 8 ” THI CK PANEL - # 5 BLACK STRAI GHT BARS ( 6 ” LAP) 8 ” THI CK PANEL - # 5 BLACK HEADED BAR ( 3 ½ ” LAP) 6 ” THI CK PANEL - # 5 BLACK STRAI GHT BARS ( 6 ” LAP) 6 ” THI CK PANEL - # 5 BLACK HEADED BARS ( 3 ½ ” LAP)

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Test Conclusions

  • 1. Joint system emulates or surpasses C I P

monolithic decks hence can be designed similar to CIP decks

  • 2. No interface de-bonding during testing was
  • bserved
  • 3. No de-bonding of reinforcing bars during

testing

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Rte 23 over Otego Creek

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Precast Deck Grout Steel Girder

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Precast Deck Grout Concrete Girder

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Precast Deck UHPC Steel Girder

B

Precast Deck UHPC Concrete Girder

D

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Steel Girder Connection Concrete Girder Connection

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  • Simple Connection
  • No Interference
  • Hidden Connection
  • Emulates Cast-in-Place
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Composite Connections NYSDOT collaborated with the industry, trade associations and the FHWA in developing and testing Composite Connections between Precast Decks and steel/concrete girders using UHPC. The results are documented in the following report: Composite Connections for Precast Concrete Bridge Decks. NTIS Accession No. PB2012-107569 FHWA Publication No. FHWA-HRT-12-041

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Finished Link Slab

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Finished Link Slab