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The Next Industrial Revolution: Manufacturing and the Industrial - - PowerPoint PPT Presentation
The Next Industrial Revolution: Manufacturing and the Industrial - - PowerPoint PPT Presentation
The Next Industrial Revolution: Manufacturing and the Industrial Internet Joseph J. Salvo, Ph.D. Founder and Director of the Industrial Internet Consortium The Physical World is Evolving at the Speed of Software "If you went to bed last
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Global environment
Must Innovate Differently
Materials … unpredictable costs &
supply constraints
Labor … increasing costs in the
developing world
Product development … shorter cycle
times, more price points
Production … overcapacity in most
industries
+
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Next 5 years: Rethinking Industrial R&D
Design dictates materials and manufacturing selection
New
Design innovation Materials selection Manufacturing & supply chain planning
- Mostly sequential process
- Few interactions
- Limits design options
- Non-sequential process
- Creates interactions
- New degrees of freedom
Old
Manufacturing and materials differentiate product design
Design Manufacturing Materials
Need More Integration and Speed
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Digital Manufacturing and Design Innovation Institute
GE and partners to form a Digital Innovations Network for $320 Million
White House Announcement 2/25/2014
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Change the Design to Manufacture Paradigm
Design Knowledge, Simulation and Know-How Control Point
Future State
- Integrated Knowledge
- Unified & Searchable
- Automated Workflow
& Data Movement
- Project/Process Centric
Current State
- Isolated Expertise
- Separate Tool & Data Repositories
- Manual Workflow
& Data Movement
- Task Centric
Enable Rapid Multi-Disciplinary Optimization and Risk Assessment
integrate
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Collaboration at Global Scale
GE Forge Delivers the Digital Marketplace Networks
- Data
- Models
- Expertise
- Simulation
- Equipment
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Cloud Innovation Platform: Democratization of key tools and services at scale
Single Source of the Model Data & Services Exposed Automated Tool to Authorized Users Finding and Exchanging Data and Models
Expose Tools in a Searchable Automation Platform
- Transparent
- Auditable
- Automated
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Seamless Integration of Materials Knowledge and 3D Printing
Material knowledge integration Transformational improvement in design and prototyping
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GE Aviation.
Fuel control nozzles for the next-generation LEAP aircraft engine, will be manufactured
- n 3D printers.
- 19 nozzles per engine
- 1,700 engines per year,
Backlog: 5,200 LEAPs ($68 billion)
GE plans to produce 100,000 3-D printed components for the LEAP as well as the GE9X engine
Let’s get serious – Production.
Simplification with Enhanced Performance
The laser heats the alloy, to more than 2,250 degrees Fahrenheit.
Leap 1A
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A physical world evolving at the speed of software!
Next 10 years: How do we Dream it up?
3D Printing, Crowdsourcing, Terabit/sec Optical fabric
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GE chooses ten finalists from nearly 700 global design entries representing 56 countries to move onto the final phase of its Quest.
Mark Little, Senior Vice President and Chief Technology Officer, GE Global Research Center “We have entered into a new era of manufacturing that is leveraging the proven power of
- pen innovation. Additive manufacturing is allowing GE, together with the Maker community,
to push the boundaries of traditional engineering. These finalists have demonstrated what can be achieved by embracing this more open, collaborative model.”
Winning design removed 85% of the mass!
The jet engine bracket designs were additively manufactured and subjected to load testing by GE.
Jet Engine Bracket Design Quest Crowdsourcing
Mandli Peter is based in Hungary
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GE Brilliant Manufacturing
Creating the “digital thread”
Virtual Product Design Virtual Manufacturing Service/Repair Shop Supply Chain Network
- Design
- Simulation
- Prototyping
- Manufacturing
Brilliant Minds, Machines and Factories Seamlessly Connected
- Data is
ubiquitous
- Knowledge is
distributed
- Decisions are
near real time
10,000’s of sensors
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What constraints are there today on the Internet?
- Much of the Data on todays internet is transferred in
packets on a best effort basis
- No guarantee for authentication, timing or bandwidth
availability. Can we rely on this type of network to interrogate and control mission critical equipment in our factories?
We need an “Industrial Internet”
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Next 15 years: Let’s build an Industrial Internet
Design principles: Modularity Layering End-to-End argument Guaranteed Timing, Bandwidth and Identity
Rapid product development and flexibility Reliability, Predictability and Security
GE is committed to the Industrial Internet
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The Industrial Internet connecting them all…. Wind farms Locomotives Aircraft engines
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The Industrial Internet
Data creation will accelerate with the proliferation of Intelligent Machine Networks
The Next 20 years-Infinite Data
- As intelligent machines begin to converse directly with each
- ther the traditional methods of data storage and management
will be overwhelmed.
- Near real time decisions will be made at the edge and
machine consciousness will be used to help decide what should be remembered and what is best to forget.
- The low cost and volume of data outstrips the value of
transporting, sorting and storing it.
Time-to-value-capture is the new data metric It’s all going to be about energy per decision
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The Cognitive Chip Right on Schedule…
techradar August 7th
The TrueNorth chip by IBM. Widely regarded as a “synaptic supercomputer”
One million neurons, 256 million synapses and 4,096 parallel cores in a self-contained chip.
TrueNorth or another architecture may lead to computers that are almost as powerful as the human brain
The “Companions” are coming.
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Better to forget than remember
- The commoditization of most physical asset classes
characterized the late 20th century.
- The explosion of digital content in the 21st century will likewise
change the perceived value of pure data in all its discrete forms.
- Due to speed and cost considerations, fuzzy memories will
evolve and prove to be more valuable than exhaustive searches through mountains of details for perfect recall.
- A Consciousness that blends today's experiences with
memories in “brain-space” will be recruited to due likewise “in silico”.
Evolution doesn’t select for memory but survival
- f the fittest. In an unpredictable networked world
conscious decisioning will shine.
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Next up:
Machine to machine networks will become collaborative
Big Dog Boston Dynamics
Distributed intelligence needs a secure network
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. Created March 27th 2014. Why? A New Innovation Engine
The Industrial Internet Consortium
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An Open Membership Consortium, 100+ current members!
As of October 2014
IIC Founder Companies
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Technology Development & Deployment Priorities
- Open industrial stack based on a reference architecture
- Secure, high-confidence systems and data-centric security
- Portability, interoperability, and performance of systems,
including detection, characterization, and management of emergent behaviors in large, loosely coupled systems
- Robust and resilient wireless platforms
- Multi-scale data fusion and management
Metcalfe’s law of network value will drive a new exponential
$200MM 3 year program
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An Industrial Internet System
Welcome to the Systems Age
Connecting Billions of People and Trillions of Objects
Commodities: Data, Information, Low level Knowledge
“The Information Age is Over”
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Do you suppose there’ll be a third Industrial Revolution? …A third one what would it be like?
I don’t know exactly. The first and second ones must have been sort of inconceivable at one time…. I guess the third one’s been going on for some time, if you mean thinking machines… First the muscle work, then the routine work and then, maybe, the real brainwork. Player Piano, Kurt Vonnegut 1952
Welcome to the Industrial Internet
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1883-1950