Te Tech chnical nical as aspe pects cts of the project ct - - PowerPoint PPT Presentation

Te Tech chnical nical as aspe pects cts

• f the project

ct Cave of Han Han

Workshop Grottes de Han 2017

Vladimir Vashkevich Adrian Kondacs Cave Lighting CL GmbH Grotte-de-Han: A New Era of Cave Illumination

Tech chni nica cal l aspe pect cts of the e proj

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ect Cave ve of Han Vlad adim imir ir Vash shke kevi vich ch Adri rian an Kond ndacs cs

Project Manager, Technical Support Project Manager, Cave Lighting specialist

Tech chni nica cal l aspe pect cts of the e proj

• jec

ect Cave ve of Han

• What was at the beginning
• How the system was developed
• How the system was realized
• What the system consists of
• How the system works

Cave ve Ligh ghti ting g CL GmbH

www.cavelighting.de

The Cave ve Lighting ghting system for Grotte

• tte-de

de-Ha Han:

Tech chni nica cal l aspe pect cts of the e proj

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ect Cave ve of Han

2011 2012 2013 2014 2015 2016 2017 2018

History of the Project

First contact Test Installation Drap aper erie ies Cave ve Ligh ghti ting g CL GmbH

www.cavelighting.de

Concept Kick-Off Light test Step 1 Step 2 Step 4 Step 3

Salle de Styx, Le Trophee, Galerie de Fer de Lance, Salle du Dome, Le Passage du Diable, Embarquement, Chemin de Halage, Sortie, Tunnel Salle du Renard, Salle du Scarabe, Salle de la Grenouille, Salle Vigneron Salle du Prcipice, Salle Cataclysme, Salle du Minarete, Les Mysterieuses, Galerie Lannoy

Development

23.08.2011

Tech chni nica cal l aspe pect cts of the e proj

• jec

ect Cave ve of Han

History of the Project

Cave ve Ligh ghti ting g CL GmbH

www.cavelighting.de

First contact and first ligh

2011

Tech chni nica cal l aspe pect cts of the e proj

• jec

ect Cave ve of Han

History of the Project

Cave ve Ligh ghti ting g CL GmbH

www.cavelighting.de

First contact and first lighting

2011

Tech chni nica cal l aspe pect cts of the e proj

• jec

ect Cave ve of Han

History of the Project

Cave ve Ligh ghti ting g CL GmbH

www.cavelighting.de

Test installation at Draperies June-2012

Les Draperies FLOODED AREA

Tech chni nica cal l aspe pect cts of the e proj

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ect Cave ve of Han

History of the Project

Cave ve Ligh ghti ting g CL GmbH

www.cavelighting.de

Test installation at Draperies June-2012

Installed:

• Luminaries

77 pcs.

• CL-LSQ (3W)

48 pcs

• CL-LQP (12W)

29 pcs.

• Control units

6 pcs.

• Total power consumption 600W

Tech chni nica cal l aspe pect cts of the e proj

• jec

ect Cave ve of Han

History of the Project

Cave ve Ligh ghti ting g CL GmbH

www.cavelighting.de

After more than an year after Draperies it was decided to begin installation all the Cave!

2013

Tech chni nica cal l aspe pect cts of the e proj

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ect Cave ve of Han Cave ve Ligh ghti ting g CL GmbH

www.cavelighting.de

Cave ve Lighting ghtingTM

TM system

Wh What at is is th the Ca e Cave ve Li Ligh ghti ting ngTM

TM system?

system?

Tech chni nica cal l aspe pect cts of the e proj

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ect Cave ve of Han Cave ve Ligh ghti ting g CL GmbH

www.cavelighting.de Lighting system Control system

Cave ve Lighting ghtingTM

TM system

Audio Show control Multimedia Power supply

Communication

Guiding Show or artistic light Pathway lights Evacuation (safety) lights Central Power Cabinets Emergency (UPS, Batteries) General illumination Lights Cables Network, bus Phones Power Supply modules

Connection

Radio remote

• verview

Electrical Connections

Tech chni nica cal l aspe pect cts of the e proj

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ect Cave ve of Han Cave ve Ligh ghti ting g CL GmbH

www.cavelighting.de Lighting system

General requirements:

General illumination Show or artistic light Pathway lights Evacuation (safety) lights

• Have to be switchable;
• Minimum heat emission;
• Water and moisture resistant:

IP65 for control system and at least IP68 for luminaries;

• Hidden from visitors, as much as possible;
• Spitted into independent zones (sections) (ex., into 100 meters

sectors or among the halls);

• Have to be controlled or monitored;
• Cost effective energy;
• Necessary and sufficient level of illumination;

Tech chni nica cal l aspe pect cts of the e proj

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ect Cave ve of Han Cave ve Ligh ghti ting g CL GmbH

www.cavelighting.de Lighting system

General requirements:

General illumination Show or artistic light Pathway lights Evacuation (safety) lights

• Have to emphasize the physiographic characteristics of the cave;
• Support and provide guiding story;
• Could be defined as accent or flood;
• Highlights different elements of the cave. That elements would be

defined at the design phase;

• Different control light layouts could be used: static or dynamic;
• Light effects :
• fading (slow light on or off),
• running light or shadows,
• chaotic lights,
• simulation of candela light
• and so on.

Tech chni nica cal l aspe pect cts of the e proj

• jec

ect Cave ve of Han Cave ve Ligh ghti ting g CL GmbH

www.cavelighting.de Lighting system

General requirements:

General illumination Show or artistic light Pathway lights Evacuation (safety) lights

• Separated from the general lighting;
• Self-contained power supply which is capable of supplying lighting

for escape period, in event the main supply fails, or a back-up power supply system (a generator, and accumulator);

• Emergency lighting system for path lighting could be connected to a

subsidiary loop.

• Emergency lighting sub-system include: a power generator and/or a

local UPS with battery; The parameters of the local emergency power have to be specified during the design phase;

Tech chni nica cal l aspe pect cts of the e proj

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ect Cave ve of Han Cave ve Ligh ghti ting g CL GmbH

www.cavelighting.de Cave Lighting hardware Luminaries Control and Multimedia Units Power Supply Connection Accessories

Tech chni nica cal l aspe pect cts of the e proj

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ect Cave ve of Han Cave ve Ligh ghti ting g CL GmbH

www.cavelighting.de Cave Lighting Luminaries PWM dimmable DMX controllable IP68 CL-LSQ 3W 300 lm

CW NW WW

100 200 400

IP67 CL-LMT 1W 60 lm

CW NW WW

900

IP68 7W 700 lm CL-ESQ

RGBW

260 400

17W 1200 lm IP68 CL-EQP

RGBW

160 260 400

12W 1200 lm

CW NW WW

IP68

100 200 400

CL-LQP

Tech chni nica cal l aspe pect cts of the e proj

• jec

ect Cave ve of Han Cave ve Ligh ghti ting g CL GmbH

www.cavelighting.de

LED Light Luminaries

Covers material clear optical polycarbonate LEXAN Resin LS2, UV-stabilized Housing Al-profile Housing covering Polymer Coating Housing color dark gray Side brace material stainless steel A2 / 1.4301 Distance between Al and steel parts min 0.5 mm Cable entry metal cable gland M12 Cable gland waterproof additionally internal sealed with silicone compound Metal parts (screws, nuts) stainless steel Parts sealing silicone O-ring IP rating IP68 / IEC 60529 Test conditions underwater 3 bar / 10 min

Mechan anic ical al constr truc ucti tion

Power supply voltage range 15VDC … 35VDC Nominal power supply voltage 24VDC Power supply regulation constant power Electrical protection

• vervoltage / 39VDC, wrong polarity

Fuse no internal fuse, externally fused Safety requirements EN60598

Electr tric ical al parame mete ters rs

Specially designed for show cave installation;

IP65 IP65

Tech chni nica cal l aspe pect cts of the e proj

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ect Cave ve of Han Cave ve Ligh ghti ting g CL GmbH

www.cavelighting.de Cave Lighting Control Units CL-CN2 CL-MMC IP65 Radio Receiver IP65 CL-CP2 LED luminaries Control Unit provides powering, brightness and light scenes control for LED luminaries with PWM dimming. Switching point Control Unit provides user interaction control function within lighting installations. Multimedia Control Unit provides the audio and DMX signal source for sound and music illustrations. Radio Remote Control units provides wireless interactivity for guiding control of the system .

Tech chni nica cal l aspe pect cts of the e proj

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ect Cave ve of Han Cave ve Ligh ghti ting g CL GmbH

www.cavelighting.de AC In DC Out LAN 24VDC 400VAC Backup Battery AC/DC Power modules UPS Network units Fiber optic cable Overvoltage Protection (SPD) Type I+II Overvoltage Protection (SPD) Type II Fuses Fuses Automation units (PLC or BK) Heater High Voltage Low Voltage Relays

Power Cabinet

network GND/PE

Tech chni nica cal l aspe pect cts of the e proj

• jec

ect Cave ve of Han

Development of the Grotte-de-Han project

Cave ve Ligh ghti ting g CL GmbH

www.cavelighting.de

2013 2013

Kick-Off

Tech chni nica cal l aspe pect cts of the e proj

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ect Cave ve of Han Cave ve Ligh ghti ting g CL GmbH

www.cavelighting.de What color of light?

Basic definitions:

Warm White 3000K Decision Cool White 6300K

General and artistic lights

Neutral White 5000K

General, artistic, pathway lights Color light RGBW

Color light show

Tech chni nica cal l aspe pect cts of the e proj

• jec

ect Cave ve of Han Cave ve Ligh ghti ting g CL GmbH

www.cavelighting.de

Basic definitions:

What type of light control ? Decision

Static Dynamic Central No control DMX Dynamic

General and artistic lights at some areas

Static

General and pathway lights

DMX

Light-and Music Color Show

Central

Each power line controllable over Central Control

Tech chni nica cal l aspe pect cts of the e proj

• jec

ect Cave ve of Han Cave ve Ligh ghti ting g CL GmbH

www.cavelighting.de

Development: Input: Concept

(design-brief):

Start of development and planning:

Tech chni nica cal l aspe pect cts of the e proj

• jec

ect Cave ve of Han Cave ve Ligh ghti ting g CL GmbH

www.cavelighting.de

System development procedure

• Define guiding tour
• Divide cave into zones
• Place Power Cabinets
• Define mains cable traces
• Position and functionality of

switching points

Tech chni nica cal l aspe pect cts of the e proj

• jec

ect Cave ve of Han Cave ve Ligh ghti ting g CL GmbH

www.cavelighting.de

Control layouts

• Light-and-Music show (DMX)
• Dynamic layout
• Static layout

Tech chni nica cal l aspe pect cts of the e proj

• jec

ect Cave ve of Han Cave ve Ligh ghti ting g CL GmbH

www.cavelighting.de

• Static layout
• Dynamic layout
• Light-and-Music show (DMX)
• Emergency layout (pathway)

Control ntrol layou

• uts

ts

Tech chni nica cal l aspe pect cts of the e proj

• jec

ect Cave ve of Han Cave ve Ligh ghti ting g CL GmbH

www.cavelighting.de

Control layouts

• Static light
• Dynamic light
• Show light
• Pathway light

Tech chni nica cal l aspe pect cts of the e proj

• jec

ect Cave ve of Han Cave ve Ligh ghti ting g CL GmbH

www.cavelighting.de

Control layouts

Tech chni nica cal l aspe pect cts of the e proj

• jec

ect Cave ve of Han Cave ve Ligh ghti ting g CL GmbH

www.cavelighting.de Guide interaction units Wired Wireless Number of push buttons: … 5 Key lock

• Up to 8 buttons
• 2x AAA
• Secure protocol
• 434 MHz
• …
• Up to 8 Channels

Tech chni nica cal l aspe pect cts of the e proj

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ect Cave ve of Han Cave ve Ligh ghti ting g CL GmbH

www.cavelighting.de

In-Cave network

UV01 UV02 UV03 Touch Panel PLC UV10 UV09 UV08

192.168.80.110 192.168.80.120 192.168.80.130 192.168.80.100 192.168.80.200 192.168.80.190 192.168.80.180 192.168.80.105 Fiber-optic ring Office network Control Center

Tech chni nica cal l aspe pect cts of the e proj

• jec

ect Cave ve of Han Cave ve Ligh ghti ting g CL GmbH

www.cavelighting.de

Central Control Unit

Programmable Fieldbus Controller Wago 750-880 Web-Panel Wago 762-1121

Parameters: Diagonal 30,7 mm (12,1 inch) Resolution 800 x 600 Operating system Windows CE Power Supply 24VDC Parameters: Communication Ethernet / IP Baud rate 10/100 Mbs Program memory 1Mb Software development CoDeSys 2.3 Power Supply 24VDC

Tech chni nica cal l aspe pect cts of the e proj

• jec

ect Cave ve of Han Cave ve Ligh ghti ting g CL GmbH

www.cavelighting.de

Control Panel

Statuses of Power Cabinets ON Way lights OFF ON OFF Sections ON/OFF All lights

Main Screen

Main functions

• Switch ON/OFF all lights in cave
• Switch ON/OFF way lights
• Get status of Power Boxes
• Switch ON/OFF lights at parking area
• Shows light status of each section
• Indication of pressed push buttons
• Indication of executed shows

Tech chni nica cal l aspe pect cts of the e proj

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ect Cave ve of Han Cave ve Ligh ghti ting g CL GmbH

www.cavelighting.de

Control Panel

Power Cabinet statuses

System controls

Alarms and statuses

• Network error
• DC Power Supply Error
• UPS Alarm
• Backup mode (no power)
• Battery charging
• Overvoltage alarm
• High temperature inside
• Ethernet unit error

No error, ready Error, alarm, out of operation Non critical status Indicator legend

Tech chni nica cal l aspe pect cts of the e proj

• jec

ect Cave ve of Han Cave ve Ligh ghti ting g CL GmbH

www.cavelighting.de

System overview

Tech chni nica cal l aspe pect cts of the e proj

• jec

ect Cave ve of Han Cave ve Ligh ghti ting g CL GmbH

www.cavelighting.de

Switch ON static lights

Tech chni nica cal l aspe pect cts of the e proj

• jec

ect Cave ve of Han Cave ve Ligh ghti ting g CL GmbH

www.cavelighting.de

Start dynamic lights

Tech chni nica cal l aspe pect cts of the e proj

• jec

ect Cave ve of Han Cave ve Ligh ghti ting g CL GmbH

www.cavelighting.de

Start DMX light-and-music show

Tech chni nica cal l aspe pect cts of the e proj

• jec

ect Cave ve of Han Cave ve Ligh ghti ting g CL GmbH

www.cavelighting.de

Step 1 Step 2 Step 3 Step 4

Finish

INSTALLATION

2015 2016 2017 2018

Tech chni nica cal l aspe pect cts of the e proj

• jec

ect Cave ve of Han Cave ve Ligh ghti ting g CL GmbH

www.cavelighting.de

Tech chni nica cal l aspe pect cts of the e proj

• jec

ect Cave ve of Han Cave ve Ligh ghti ting g CL GmbH

www.cavelighting.de

Luminaries statistics (Step 1.. Step 3)

CL-LSQ CL-ESQ CL-LQP 1409 292 1726 CW: 48% NW: 50% 20 5 CL-EQP 2% Types Total Colors Pathway: 37% General, artistic and show: 63% Function Power consumption 9000 W

Summary :

Tech chni nica cal l aspe pect cts of the e proj

• jec

ect Cave ve of Han Cave ve Ligh ghti ting g CL GmbH

www.cavelighting.de

Summary :

Hardware statistics:

Control Units

CL-CN2 35 pcs. CL-MMC-02 1 pcs. Switching points 17 pcs. Radio Receiver 7 pcs. Power Cabinets 7 pcs. Control Units

Tech chni nica cal l aspe pect cts of the e proj

• jec

ect Cave ve of Han Cave ve Ligh ghti ting g CL GmbH

www.cavelighting.de

Summary :

Step 4

20.11.2017 Light installation of Sections M, T

• apx. 500 fixtures
• Salle d’Ares
• Le Passage du Diable
• Embarquement
• Chemin de Halage
• Tunnel

Mounting of 3 Power Cabinets Improvements of the Control System

this is’t over yet …

• Remote monitoring over SMS;
• Collecting internal information;
• Some other features;

DMX color show at Salle d’Ares

Tech chni nica cal l aspe pect cts of the e proj

• jec

ect Cave ve of Han Cave ve Ligh ghti ting g CL GmbH

www.cavelighting.de

Thank nk you for your r attentio ention! n!

vladvash vash@cav @caveligh elighting. ting. de de +49 2772 57 52 18 18